High-stability wear-resistant guide mechanism for gantry shears

By designing a new guide mechanism, a combined structure of inner guide edge, outer guide edge and adjustment edge, and using tightening bolts to adjust the position of the wear-resistant plate, the problem of difficulty in replacing the wear-resistant plate after wear is solved, and the service life of the wear-resistant plate and the stability of the guide mechanism are improved.

CN223368744UActive Publication Date: 2025-09-23JIANGYIN DINGHUA ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422422772.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-23
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The wear-resistant plates of existing gantry shearing equipment are difficult to replace quickly after wear, which affects the lifting stability of the upper cutter head and the stability of the entire machine. In addition, the replacement process is complicated and inefficient.

Method used

A new guide mechanism is designed. Through the combined structure of inner guide edge, outer guide edge and adjustment edge, the position of the wear-resistant plate is adjusted by tightening bolts, which enables convenient installation and replacement of the wear-resistant plate and extends the service life.

Benefits of technology

The service life of the wear-resistant plate is prolonged, the wear resistance and stability of the guide mechanism are enhanced, and the replacement process of the wear-resistant plate is simplified.

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Abstract

The utility model discloses a high-stability wear-resistant guide mechanism for gantry shears, and relates to the technical field of gantry shears. The upper tool bit guiding device comprises an upper tool bit, a gantry side frame, a tool bit guiding piece and a side frame guiding piece, the side frame guiding piece comprises an inner guiding edge, an outer guiding edge and an adjusting edge, the inner guiding edge is a cylinder with the section being of a right triangle structure, the outer guiding edge is a cylinder with the section being of a trapezoid structure, and the adjusting edge is a cylinder with the section being of a right trapezoid shape. By designing the novel guide mechanism, the guide mechanism can be mounted and dismounted through the front side space between the gantry side frame and the upper tool bit, so that the wear-resisting plate is convenient to mount and replace, and meanwhile, after the wear-resisting plate is abraded to a certain degree, the adjusting edge can be driven to move towards the gantry side frame through the tightening bolt; therefore, tightening between the inner guide edge and the outer guide edge and the tool bit guide piece can be conducted, it is guaranteed that the wear-resisting plate can be continuously used, the service life of the wear-resisting plate is prolonged, and the wear-resisting capacity and stability are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gantry shears, in particular to a highly stable and wear-resistant guiding mechanism for gantry shears. Background Art

[0002] The upper cutter head of the existing gantry shear equipment is connected to the gantry frame on both sides through a guide mechanism. In order to improve the wear resistance of the guide mechanism, a wear-resistant plate can be arranged on each connection surface between the upper cutter head and the gantry frame. The mutual friction between the two wear-resistant plates can improve stability and wear resistance.

[0003] After the gantry shearing equipment has been used for a certain period of time, the wear-resistant plate will still wear out, and the thickness will decrease after wear, which will affect the stability of the upper cutter head lifting and lowering, thereby affecting the stability of the entire machine and the shearing effect. If the wear-resistant plate is replaced directly, more parts need to be removed, which will cause problems such as difficult operation and low efficiency. Summary of the Invention

[0004] The purpose of the utility model is to provide a highly stable and wear-resistant guide mechanism for gantry shears. By designing a new guide mechanism, the guide mechanism can be installed and removed from the front space between the gantry side frame and the upper cutter head, thereby facilitating the installation and replacement of the wear-resistant plate. At the same time, after the wear-resistant plate is worn to a certain amount, the adjustment edge can be driven to move toward the gantry side frame by tightening the bolt, so that the inner guide edge and the outer guide edge can be tightened with the cutter head guide, ensuring that the wear-resistant plate can continue to be used, thereby increasing the service life of the wear-resistant plate, thereby improving the wear resistance and stability.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a highly stable and wear-resistant guide mechanism for gantry shears, comprising an upper cutter head, a gantry side frame, a cutter head guide and a side frame guide;

[0007] The side frame guide comprises an inner guide edge, an outer guide edge and an adjustment edge;

[0008] The inner guide edge is a column with a right-angled triangle cross section, the outer guide edge is a column with a trapezoidal cross section, and the adjustment edge is a column with a right-angled trapezoidal cross section;

[0009] The cutter head guide is a column with a regular trapezoidal cross section, and a plurality of positioning horizontal edges are linearly provided on the back of the cutter head guide;

[0010] The rear side of the gantry side frame is provided with a back plate, the front edge of the inner side of the gantry side frame is fixed with a fastening edge, the side of the upper cutter head is provided with an outer plate, and the outer plate is linearly opened with a plurality of limiting transverse grooves;

[0011] The inner guide edge, the cutter head guide, the outer guide edge and the adjustment edge are arranged in order from the inside to the outside between the back plate and the fastening edge;

[0012] The two plane sides of the inner guide edge are respectively fitted with the inner side of the back plate and the gantry side frame, the back of the cutter head guide is fitted with the outer side of the outer plate, and the plurality of positioning horizontal edges are respectively slidably arranged in the plurality of limiting horizontal grooves;

[0013] The bevel side of the inner guide edge and the bevel side of the inner side of the outer guide edge are respectively facing the two bevel sides of the cutter head guide and are distributed in parallel. The bevel side of the inner guide edge, the bevel side of the inner side of the outer guide edge and the two bevel sides of the cutter head guide are all fixed with wear-resistant plates, and two adjacent wear-resistant plates are fitted together.

[0014] The inclined side of the adjustment edge is fitted with the outer inclined side of the outer guide edge, and the other side of the adjustment edge is fitted with the fastening edge. The adjustment edge is provided with a plurality of threaded openings, and the gantry side frame is provided with tightening bolts that cooperate with the threaded openings.

[0015] Furthermore, the top and bottom ends of the gantry side frame are provided with transverse plates, and the top and bottom ends of the inner guide edge, outer guide edge and adjustment edge are respectively fitted with the two transverse plates on the gantry side frame.

[0016] Furthermore, the inner sides of the top and bottom ends of the outer plate are provided with partition edges, and the top and bottom ends of the tool head guide are respectively fitted with the two partition edges on the outer plate.

[0017] Furthermore, the fastening edge is an L-shaped edge structure, the horizontal edge of the fastening edge is fixed to the inner edge of the gantry side frame, the adjustment edge is fitted with the inner side of the vertical edge of the fastening edge, and a number of reinforcing ribs are provided between the vertical and horizontal edges of the fastening edge.

[0018] Furthermore, a key groove is provided on the inner side of the gantry side frame, and a key bar cooperating with the key groove is integrally provided on the vertical side portion of the fastening side.

[0019] Furthermore, the inclined side of the inner guide edge, the inclined side of the inner side of the outer guide edge and the two inclined sides of the cutter head guide are all provided with positioning grooves, the wear-resistant plate is loosely matched with the positioning grooves, and the depth of the positioning grooves is less than the thickness of the wear-resistant plate.

[0020] The utility model has the following beneficial effects:

[0021] The utility model designs a new guide mechanism, and the various components are connected and fit together in sequence. The guide mechanism can be installed and removed through the front space between the gantry side frame and the upper cutter head, thereby facilitating the installation and replacement of the wear-resistant plate and facilitating the operation of the staff. At the same time, after the wear-resistant plate is worn to a certain amount, the adjustment edge can be driven to move toward the gantry side frame by tightening the bolt, so that the inner guide edge and the outer guide edge can be tightened with the cutter head guide, thereby adjusting the gap between them, ensuring that the wear-resistant plate can continue to be used, thereby increasing the service life of the wear-resistant plate, thereby improving the wear resistance and stability.

[0022] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 This is a structural diagram of a highly stable and wear-resistant guide mechanism for a gantry shear according to the present invention;

[0025] Figure 2 Schematic diagram of the structure of the upper cutter head and the cutter head guide;

[0026] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0027] 1-upper cutter head, 2-gantry side frame, 3-inner guide edge, 4-outer guide edge, 5-adjustment edge, 6-cutter head guide, 7-fastening edge, 8-wear-resistant plate, 101-outer plate, 102-limiting transverse groove, 103-spacer edge, 201-back plate, 202-tightening bolt, 203-keyway, 501-threaded mouth, 601-positioning transverse edge, 602-positioning groove, 701-reinforcement rib, 702-key strip. DETAILED DESCRIPTION

[0028] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See also Figure 1-2As shown, the utility model is a highly stable and wear-resistant guide mechanism for gantry shears, comprising an upper cutter head 1, a gantry side frame 2, a cutter head guide 6 and a side frame guide;

[0030] The side frame guide comprises an inner guide edge 3, an outer guide edge 4 and an adjustment edge 5;

[0031] The inner guide edge 3 is a column with a right-angled triangle structure in cross section, the outer guide edge 4 is a column with a trapezoidal structure in cross section, and the adjustment edge 5 is a column with a right-angled trapezoidal structure in cross section;

[0032] The cutter head guide 6 is a column with a regular trapezoidal cross section, and a plurality of positioning horizontal edges 601 are linearly provided on the back of the cutter head guide 6;

[0033] A back plate 201 is provided on the rear side of the gantry side frame 2, a fastening edge 7 is fixed to the front edge of the inner side of the gantry side frame 2, an outer plate 101 is provided on the side of the upper cutter head 1, and a plurality of limiting transverse grooves 102 are linearly opened on the outer plate 101;

[0034] The inner guide edge 3, the cutter head guide 6, the outer guide edge 4 and the adjustment edge 5 are sequentially arranged from the inside to the outside between the back plate 201 and the fastening edge 7;

[0035] The two flat sides of the inner guide edge 3 are respectively fitted with the inner side of the back plate 201 and the gantry side frame 2, the back of the cutter head guide 6 is fitted with the outer side of the outer plate 101, and the plurality of positioning horizontal edges 601 are respectively slidably arranged in the plurality of limiting horizontal grooves 102;

[0036] The bevel side of the inner guide edge 3 and the inner bevel side of the outer guide edge 4 are respectively facing the two bevel sides of the cutter head guide 6 and are distributed in parallel. The bevel side of the inner guide edge 3, the inner bevel side of the outer guide edge 4 and the two bevel sides of the cutter head guide 6 are all fixed with wear-resistant plates 8, and two adjacent wear-resistant plates 8 are in contact with each other.

[0037] The inclined side of the adjustment edge 5 is in contact with the outer inclined side of the outer guide edge 4, and the other side of the adjustment edge 5 is in contact with the fastening edge 7. The adjustment edge 5 is provided with a plurality of threaded openings 501, and the gantry side frame 2 is provided with tightening bolts 202 that cooperate with the threaded openings 501.

[0038] Among them, the top and bottom ends of the gantry side frame 2 are provided with horizontal plates, and the top and bottom ends of the inner guide edge 3, the outer guide edge 4 and the adjustment edge 5 are respectively fitted with the two horizontal plates on the gantry side frame 2.

[0039] Among them Figure 1-2 As shown, the inner sides of the top and bottom ends of the outer plate 101 are provided with partition edges 103 , and the top and bottom ends of the tool guide 6 are respectively fitted with the two partition edges 103 on the outer plate 101 .

[0040] Among them Figure 1As shown, the fastening edge 7 is an L-shaped edge structure, the horizontal edge of the fastening edge 7 is fixed to the inner edge of the gantry side frame 2, the adjusting edge 5 is fitted with the inner side of the vertical edge of the fastening edge 7, and a number of reinforcing ribs 701 are provided between the vertical and horizontal edges of the fastening edge 7.

[0041] Among them Figure 1 As shown, a key groove 203 is provided on the inner side of the gantry side frame 2 , and a key bar 702 that cooperates with the key groove 203 is integrally provided on the vertical side portion of the fastening side 7 .

[0042] Among them Figure 1-2 As shown, the bevel side of the inner guide edge 3, the bevel side of the inner side of the outer guide edge 4 and the two bevel sides of the cutter head guide 6 are all provided with positioning grooves 602, the wear-resistant plate 8 is loosely matched with the positioning grooves 602, and the depth of the positioning grooves 602 is less than the thickness of the wear-resistant plate 8.

[0043] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0044] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A highly stable and wear-resistant guide mechanism for a gantry shear, comprising an upper cutter head (1), a gantry side frame (2), a cutter head guide (6) and a side frame guide, characterized in that: The side frame guide comprises an inner guide edge (3), an outer guide edge (4) and an adjustment edge (5); The inner guide edge (3) is a column with a right-angled triangle structure in cross section, the outer guide edge (4) is a column with a trapezoidal structure in cross section, and the adjustment edge (5) is a column with a right-angled trapezoidal structure in cross section; The cutter head guide (6) is a column with a regular trapezoidal cross section, and a plurality of positioning horizontal edges (601) are linearly provided on the back of the cutter head guide (6); The rear side of the gantry side frame (2) is provided with a back plate (201), the front edge of the inner side of the gantry side frame (2) is fixed with a fastening edge (7), the side of the upper cutter head (1) is provided with an outer plate (101), and the outer plate (101) is linearly provided with a plurality of limiting transverse grooves (102); The inner guide edge (3), the cutter head guide (6), the outer guide edge (4) and the adjustment edge (5) are arranged in sequence from the inside to the outside between the back plate (201) and the fastening edge (7); The two plane sides of the inner guide edge (3) are respectively fitted with the inner side surface of the back plate (201) and the gantry side frame (2), the back surface of the cutter head guide (6) is fitted with the outer side surface of the outer plate (101), and the plurality of positioning horizontal edges (601) are respectively slidably arranged in the plurality of limiting horizontal grooves (102); The bevel side of the inner guide edge (3) and the inner bevel side of the outer guide edge (4) are respectively oriented toward the two bevel sides of the cutter head guide (6) and are distributed in parallel. The bevel side of the inner guide edge (3), the inner bevel side of the outer guide edge (4) and the two bevel sides of the cutter head guide (6) are all fixed with wear-resistant plates (8), and two adjacent wear-resistant plates (8) are fitted together. The inclined side of the adjustment edge (5) is fitted with the outer inclined side of the outer guide edge (4), and the other side of the adjustment edge (5) is fitted with the fastening edge (7). The adjustment edge (5) is provided with a plurality of threaded openings (501), and the gantry side frame (2) is provided with tightening bolts (202) that cooperate with the threaded openings (501).

2. The highly stable and wear-resistant guide mechanism for gantry shears according to claim 1, characterized in that: The top and bottom ends of the gantry side frame (2) are both provided with transverse plates, and the top and bottom ends of the inner guide edge (3), the outer guide edge (4) and the adjustment edge (5) are respectively fitted with the two transverse plates on the gantry side frame (2).

3. The highly stable and wear-resistant guide mechanism for gantry shears according to claim 1, characterized in that: The top and bottom inner sides of the outer plate (101) are both provided with separation edges (103), and the top and bottom ends of the tool head guide (6) are respectively fitted with the two separation edges (103) on the outer plate (101).

4. The highly stable and wear-resistant guide mechanism for gantry shears according to claim 1, characterized in that: The fastening edge (7) is an L-shaped edge structure, the horizontal edge of the fastening edge (7) is fixed to the inner edge of the gantry side frame (2), the adjustment edge (5) is fitted to the inner side of the vertical edge of the fastening edge (7), and a plurality of reinforcing ribs (701) are provided between the vertical edge and the horizontal edge of the fastening edge (7).

5. The highly stable and wear-resistant guide mechanism for gantry shears according to claim 4, characterized in that: A key slot (203) is provided on the inner side of the gantry side frame (2), and a key bar (702) that cooperates with the key slot (203) is integrally provided on the vertical side portion of the fastening side (7).

6. The highly stable and wear-resistant guide mechanism for gantry shears according to claim 1, characterized in that: The inclined surface side of the inner guide edge (3), the inclined surface side of the inner side of the outer guide edge (4), and the two inclined surface sides of the cutter head guide (6) are all provided with positioning grooves (602), the wear-resistant plate (8) is clearance-matched with the positioning grooves (602), and the depth of the positioning grooves (602) is less than the thickness of the wear-resistant plate (8).