Wind power main shaft supporting seat

Abstract

The utility model relates to the technical field of wind power main shaft supporting, and discloses a wind power main shaft supporting seat which comprises a base provided with a moving unit capable of moving along a preset track in an operation area; the placing seat is located above the base, can move in the vertical direction and is used for supporting wind power main shafts with different height requirements; the lifting assembly comprises at least one driving unit and a control system matched with the driving unit, and the driving unit is used for controlling the placement seat to move in the vertical direction; the supporting assembly is used in cooperation with the lifting assembly and used for supporting the containing base after the containing base reaches the preset height. The wind power main shaft supporting device has the effect of conveniently supporting wind power main shafts of different sizes.

Description

Technical Field

[0001] The present application relates to the technical field of wind turbine main shaft support, and in particular to a wind turbine main shaft support seat. Background Art

[0002] The wind turbine main shaft is the core component of a wind turbine generator. It has the important task of converting the wind force received by the blades into mechanical energy and transmitting it to the generator. This energy conversion process is crucial to the efficient operation of the entire wind power generation system.

[0003] During storage and transportation, wind turbine main shafts are often supported on supports to reduce damage risk and improve stability. These supports effectively distribute the main shaft's weight and reduce direct contact with the ground or other hard surfaces.

[0004] However, traditional support blocks often use stacked wooden blocks. While this method is simple, it is inconvenient during the movement and adjustment of the wind turbine main shaft. Different wind turbine hub models may require wooden blocks of different sizes to adapt, which not only increases the complexity of preparation work but also may affect work efficiency. Utility Model Content

[0005] In order to facilitate the support of wind turbine main shafts of different sizes, the present application provides a wind turbine main shaft support seat.

[0006] The wind turbine main shaft support provided in this application adopts the following technical solution:

[0007] A wind turbine main shaft support seat, comprising:

[0008] The base is provided with a moving unit and can move along a predetermined trajectory within the working area;

[0009] A placement seat is located above the base and can move in the vertical direction to support wind turbine main shafts with different height requirements;

[0010] A lifting assembly, comprising at least one drive unit and a control system associated therewith, wherein the drive unit is used to control the placement seat to move in a vertical direction;

[0011] A supporting assembly is used in conjunction with the lifting assembly to support the placement seat after the placement seat reaches a predetermined height.

[0012] Optionally, the lifting assembly further includes a position detection unit electrically connected to the control system, and the position detection unit is used to feed back the height of the placement seat to the control system in real time.

[0013] Optionally, the lifting assembly further includes a guide unit, which includes a guide rod vertically mounted on the base, and a guide hole that slides with the guide rod is formed at the bottom of the placement seat.

[0014] Optionally, the surface of the guide rod is covered with a layer of low friction coefficient material to reduce the friction coefficient between the guide rod and the guide hole.

[0015] Optionally, the driving unit includes a vertically arranged driving cylinder, the top of the driving cylinder is in conflict with the bottom of the base, the bottom is in conflict with the top of the placement seat, and the driving cylinder has a multi-stage buffer mechanism to achieve smooth lifting and lowering action.

[0016] Optionally, the support assembly is placed between the base and the placement seat, and the top of the support assembly is in contact with the bottom of the placement seat, and the bottom of the support assembly is in contact with the base, and the support assembly includes a plurality of pads distributed in the vertical direction.

[0017] Optionally, a positioning groove is provided on the side wall of the cushion block, and the guide unit is plugged into and fitted in the positioning groove.

[0018] Optionally, a handle is provided on at least one end of the pad.

[0019] Optionally, an oil filling hole is opened on the side wall of the guide hole, and the oil filling hole and the guide rod form a lubrication system to ensure that the guide rod slides smoothly in the guide hole.

[0020] Optionally, the moving unit includes a plurality of rollers.

[0021] In summary, this application includes at least one of the following beneficial technical effects:

[0022] 1. The wind turbine main shaft support base is electrically connected to the control system via a position detection unit in the lifting assembly, enabling real-time, precise feedback and adjustment of the base height. This intelligent height adjustment mechanism not only ensures that the wind turbine main shaft can be quickly and accurately positioned to the desired vertical position, but also significantly improves operational efficiency and safety. Furthermore, the system's automated nature reduces the possibility of human error, greatly facilitating the installation and maintenance of the wind turbine main shaft.

[0023] 2. The guide unit uses a guide rod coated with a low-friction material layer, which slides with the guide hole at the bottom of the placement seat, significantly reducing the friction coefficient. This ensures the stability and reliability of the placement seat during vertical movement, reduces energy loss due to friction, and extends the service life of the guide system, thereby reducing maintenance costs and frequency.

[0024] 3. The drive unit utilizes a vertically mounted drive cylinder with a multi-stage buffer mechanism, which contacts the top and bottom of the base and support frame, ensuring stable support of the support frame once it reaches the desired height. This multi-stage buffer mechanism effectively absorbs the impact and vibration that may occur during wind turbine main shaft placement and operation, ensuring the stability and durability of the support frame structure. Furthermore, the vertically distributed pads within the support assembly further enhance the support strength and adaptability of the support frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0026] Figure 2 It is a schematic diagram of the lifting assembly structure in an embodiment of the present application.

[0027] Description of reference numerals:

[0028] 1. Base; 11. Moving unit; 2. Placement seat; 21. Oil filling hole; 3. Lifting assembly; 31. Drive unit; 32. Control system; 33. Position detection unit; 34. Guide unit; 4. Support assembly; 41. Pad; 411. Positioning slot; 42. Handle. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-Figure 2 This application is described in further detail.

[0030] The embodiment of the present application discloses a wind turbine main shaft support seat.

[0031] A wind turbine main shaft support comprises a base 1, a support base 2, a lifting assembly 3, and a support assembly 4. A guide rail system is installed within the operating area. The base 1 moves on the guide rail system via a moving unit 11. The support base 2 is located above the base 1 and can move vertically. The lifting assembly 3 is used to control the vertical movement of the support base 2. The support assembly 4 is used to support the support base 2 after it reaches a predetermined height.

[0032] When placing the wind turbine main shaft, the placement seat 2 is adjusted to the required position through the lifting component 3 according to the placement height requirement of the wind turbine main shaft, and the placement seat 2 is supported by the support component 4. Then, the wind turbine main shaft is placed on the placement seat 2.

[0033] The base 1 is made of high-strength steel and equipped with multiple rollers at its bottom. These rollers roll in conjunction with the guide rail system to ensure smooth movement of the base 1. The forward and reverse rotation of the drive motor controls the rotation direction of the rollers, thereby achieving precise movement of the base 1 along the guide rail system.

[0034] The concave design of the mounting base 2 allows for multi-point contact when the wind turbine main shaft is placed on it, providing uniform and stable support. The concave edges and support points are treated with special processes, such as chrome plating or coating with wear-resistant materials, which not only enhances durability but also significantly reduces wear caused by friction, extending the service life of the equipment.

[0035] The lifting assembly 3 consists of a drive unit 31, a control system 32, a position detection unit 33, and a guide unit 34, all electronically connected to each other for coordinated operation. The control system 32 directs the drive unit 31, precisely moving the support 2 vertically. The position detection unit 33 monitors and provides real-time feedback on the current height of the support 2, ensuring accurate lifting. The guide unit 34 ensures that the support 2 maintains the correct orientation during vertical movement, preventing deviation.

[0036] Drive unit 31 utilizes a vertically mounted hydraulic cylinder, its top connected to the bottom of base 1 and its bottom connected to the top of stand 2. Control system 32 precisely controls the cylinder's movement, achieving vertical lifting of stand 2. A multi-stage buffering mechanism within the cylinder ensures smooth lifting and lowering while also preventing shock and vibration from rapid movement.

[0037] The position detection unit 33 is equipped with an infrared ranging sensor, which is installed on the side wall of the placement seat 2. It can accurately measure and transmit the height information of the placement seat 2 to the control system 32 in real time, ensuring accurate control and feedback of the position during the lifting process.

[0038] The guide unit 34 consists of multiple vertically arranged guide rods, the bottom ends of which are fixed to the base 1. The bottom of the placement base 2 is designed with guide holes that match the guide rods. A sliding fit between the two ensures precise guidance. The guide rods are coated with a low-friction material, such as polytetraethylene (PTFE) and its compounds, which significantly reduces friction and ensures smooth sliding of the guide rods within the guide holes. To further enhance smooth sliding, the side walls of the guide holes are specially designed with oiling holes 21 for regular lubrication, reducing wear and extending the service life of the equipment.

[0039] The support assembly 4 is located between the base 1 and the placement seat 2, and is composed of a plurality of pads 41 distributed in the vertical direction. The tops of these pads 41 are in contact with the bottom of the placement seat 2, and the bottoms are in contact with the base 1, providing stable support for the placement seat 2. Positioning grooves 411 are designed on the side walls of the pads 41, which are plugged into the guide rods to ensure that the support assembly 4 can be correctly positioned. Handles 42 are installed at both ends of the pads 41 to facilitate adjustment and positioning by the operator, thereby improving the convenience and accuracy of operation. The pads 41 can also be placed on the base 1 for storage, so as to save the space occupied by the base block, and the pads 41 can also be transported by the base 1 to improve the convenience of moving the pads 41.

[0040] The implementation principle of a wind turbine main shaft support seat in an embodiment of the present application is as follows: when placing the wind turbine main shaft, the bottom roller of the base 1 rolls with the guide rail system, and is controlled by a driving motor to achieve smooth and precise movement of the base 1 along the guide rail. The placement seat 2 is designed as a concave structure, which contacts the wind turbine main shaft at multiple points to provide uniform support. Its edges and support points are specially processed to enhance durability and reduce wear. The lifting assembly 3 is composed of a drive unit 31, a control system 32, a position detection unit 33 and a guide unit 34, which work together to control the precise vertical movement of the placement seat 2. The position detection unit 33 monitors the height in real time through an infrared ranging sensor to ensure lifting accuracy. The multi-stage buffering mechanism of the driving cylinder ensures the smoothness of the lifting action and avoids impact and vibration. The low friction coefficient material and the oil filling hole 21 design of the guide unit 34 ensure the smooth sliding of the guide rod in the guide hole and reduce wear. The support assembly 4 is composed of a pad 41, which cooperates with the guide rod through a positioning groove 411 to ensure correct positioning. The handle 42 on the pad 41 is convenient for the operator to adjust, thereby improving the convenience and accuracy of operation.

[0041] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A wind turbine main shaft support, characterized by: include; A base (1) is provided with a moving unit (11) capable of moving along a predetermined trajectory within an operating area; A placement seat (2) is located above the base (1), and the placement seat (2) can move in a vertical direction and is used to support wind turbine main shafts with different height requirements; A lifting assembly (3) comprising at least one driving unit (31) and a control system (32) matched therewith, wherein the driving unit (31) is used to control the placement seat (2) to move in a vertical direction; A support assembly (4) is used in conjunction with the lifting assembly (3) and is used to support the placement seat (2) after the placement seat (2) reaches a predetermined height.

2. A wind turbine main shaft support according to claim 1, characterized in that: The lifting assembly (3) further comprises a position detection unit (33) electrically connected to the control system (32), wherein the position detection unit (33) is used to provide real-time feedback of the height of the placement seat (2) to the control system (32).

3. The wind turbine main shaft support according to claim 1, characterized in that: The lifting assembly (3) further comprises a guide unit (34), wherein the guide unit (34) comprises a guide rod vertically mounted on the base (1), and a guide hole is provided at the bottom of the placement seat (2) for sliding engagement with the guide rod.

4. A wind turbine main shaft support according to claim 3, characterized in that: The surface of the guide rod is covered with a low friction coefficient material layer to reduce the friction coefficient between the guide rod and the guide hole.

5. The wind turbine main shaft support according to claim 1, characterized in that: The driving unit (31) includes a vertically arranged driving oil cylinder, the top of which contacts the bottom of the base (1), and the bottom of which contacts the top of the placement seat (2), and the driving oil cylinder has a multi-stage buffer mechanism to achieve a smooth lifting action.

6. The wind turbine main shaft support according to claim 3, characterized in that: The support assembly (4) is placed between the base (1) and the placement seat (2), and the top of the support assembly (4) contacts the bottom of the placement seat (2), and the bottom of the support assembly (4) contacts the base (1). The support assembly (4) includes a plurality of pads (41) distributed in a vertical direction.

7. The wind turbine main shaft support according to claim 6, characterized in that: A positioning groove (411) is provided on the side wall of the cushion block (41), and the guide unit (34) and the positioning groove (411) are plug-fitted.

8. The wind turbine main shaft support according to claim 6, characterized in that: At least one end of the cushion block (41) is provided with a handle (42).

9. The wind turbine main shaft support according to claim 4, characterized in that: An oil filling hole (21) is provided on the side wall of the guide hole, and the oil filling hole (21) and the guide rod form a lubrication system to ensure that the guide rod slides smoothly in the guide hole.

10. The wind turbine main shaft support according to claim 1, characterized in that: The moving unit (11) comprises a plurality of rollers.

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