Prefabricating die for recycled concrete three-way pipe fitting

By designing an adjustable recycled concrete tee pipe fitting prefabrication mold, the problem of traditional molds being difficult to adjust in size is solved, rapid disassembly and assembly and fine prefabrication are achieved, which reduces production costs and improves processing efficiency.

CN223369643UActive Publication Date: 2025-09-23ZIGUI JIANGTIAN ENVIRONMENTAL PROTECTION BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202422606121.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-23
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The structure of the traditional recycled concrete tee pipe prefabricated mold is fixed and the size is difficult to adjust, resulting in low production efficiency, high cost and complex operation, making it difficult to adapt to the needs of products of different specifications.

Method used

A mold including a base, an outer mold cover, an inner mold structure and a locking head was designed. Through the flexible combination and locking of the inner and outer molds, flexible adjustment of different wall thickness specifications of the same-sized tee pipes can be achieved, thereby improving production efficiency and precision.

Benefits of technology

It realizes the rapid disassembly and assembly and fine prefabrication of tee pipe fittings, reduces production costs, improves processing efficiency and operation convenience, and meets the needs of products of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The recycled concrete three-way pipe fitting prefabricating mold comprises a base, the base is provided with a mounting rod and symmetrically-arranged outer mold covers, the symmetrically-arranged outer mold covers are provided with a first hinge seat and a second hinge seat which are matched with the mounting rod respectively, and the tops of the symmetrically-arranged outer mold covers are provided with a top pressing plate; a first inner mold structure and a second inner mold structure which are matched with the symmetrical outer mold covers are arranged in the symmetrical outer mold covers, and locking heads which are matched and locked with each other are arranged on the symmetrical outer mold covers. By the adoption of the structure, flexible adjustment prefabrication of different pipe wall thickness specifications of three-way pipes of the same size can be achieved through replacement of the inner mold, the production cost is greatly reduced, and the machining efficiency is improved; the inner mold and the outer mold are matched, model prefabrication is fine, demolding is convenient, and machining efficiency is greatly improved; the device is firm and stable in overall structure, convenient and fast to operate and high in practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of recycled concrete production and processing, in particular to a recycled concrete three-way pipe fitting prefabricated mould. Background Art

[0002] Recycled concrete tee fittings are widely used in water supply and drainage systems, HVAC systems, and other areas within the construction industry. Traditional tee fitting manufacturing methods typically utilize cast-in-place or precast technologies. However, cast-in-place methods have certain limitations. They require on-site construction, are time-consuming, and are significantly affected by weather conditions. While precast technology can be completed in a factory, improving production efficiency, the precast mold structure is relatively fixed and difficult to adjust. Different molds are required for different product sizes, which is time-consuming and labor-intensive to replace. Furthermore, disassembly and assembly are generally difficult, operation is complex, and reuse rates are low, increasing costs and workload.

[0003] This proposal aims to propose a new prefabricated mold design for recycled concrete tee fittings. By optimizing the mold structure, it enables rapid assembly and disassembly, improving production efficiency while reducing costs. It also better accommodates the needs of diverse product specifications. The mold design also specifically considers the adaptability of recycled concrete materials, ensuring optimal resource utilization and minimal waste during the production process. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to provide a prefabricated mold for recycled concrete tee pipe fittings. By replacing the inner mold, it can be flexibly adjusted to prefabricate tee pipes of the same size with different wall thickness specifications, which not only greatly reduces the production cost but also improves the processing efficiency; the inner and outer molds are matched, the model is prefabricated finely, and demoulding is convenient, which greatly improves the processing efficiency; the overall structure of the device is firm and stable, the operation is convenient and quick, and the practicability is strong.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is as follows: a prefabricated mold for a recycled concrete tee pipe fitting comprises a base, the base is provided with a mounting rod and a symmetrically arranged outer mold cover, the symmetrically arranged outer mold cover is respectively provided with a first hinge seat and a second hinge seat that cooperate with the mounting rod, a top pressure plate is provided on the top of the symmetrically arranged outer mold cover, a first inner mold structure and a second inner mold structure that cooperate with the symmetrically arranged outer mold cover are provided inside the symmetrically arranged outer mold cover, and a locking head that cooperates with each other is provided on the symmetrically arranged outer mold cover;

[0006] The first inner mold structure includes an inner mold cylinder, and the inner mold cylinder is provided with a lifting rod;

[0007] The second inner mold structure includes an inner mold column, a sealing plate matched with the outer mold cover is provided on the inner mold column, and a plurality of locking members matched with the outer mold cover are provided on the sealing plate.

[0008] In a preferred solution, the outer mold cover is provided with a fixing rod that cooperates with the top pressure plate, and the fixing rod is provided with a fixing sleeve that cooperates with the top pressure plate.

[0009] In a preferred solution, a handle is provided on the sealing plate.

[0010] In a preferred solution, the inner mold column is provided with a fitting groove that matches the arc surface of the outer wall of the inner mold cylinder.

[0011] In a preferred solution, the symmetrically arranged outer mold cover is provided with sealing strips and sealing grooves that cooperate with each other.

[0012] In a preferred solution, the base is provided with a positioning protrusion that cooperates with the bottom of the inner mold barrel.

[0013] The recycled concrete tee pipe prefabricated mold provided by the utility model has the following beneficial effects by adopting the above structure:

[0014] (1) By replacing the inner mold, the same size tee pipes with different wall thickness specifications can be flexibly adjusted and prefabricated, which not only greatly reduces the production cost but also improves the processing efficiency;

[0015] (2) The inner and outer molds are matched, the model is prefabricated precisely, and demoulding is convenient, which greatly improves the processing efficiency;

[0016] (3) The overall structure of the device is firm and stable, the operation is convenient and quick, and it is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 3 It is an exploded view of the overall structure of the utility model.

[0021] Figure 4 This is a schematic diagram of the base structure of the present utility model.

[0022] In the figure: base 1, mounting rod 2, outer mold cover 3, first hinge seat 4, second hinge seat 5, top pressure plate 6, fixing rod 7, fixing sleeve 8, inner mold cylinder 9, lifting rod 10, sealing plate 11, locking piece 12, handle 13, locking head 14, inner mold column 15, sealing strip 16, sealing groove 17, fitting groove 18, positioning protrusion 19. DETAILED DESCRIPTION

[0023] like Figure 1-4In the embodiment, the prefabricated mold for a recycled concrete tee pipe fitting comprises a base 1, on which a mounting rod 2 and a symmetrically arranged outer mold cover 3 are provided. The symmetrically arranged outer mold cover 3 is respectively provided with a first hinge seat 4 and a second hinge seat 5 that cooperate with the mounting rod 2. A top pressure plate 6 is provided on the top of the symmetrically arranged outer mold cover 3. A first inner mold structure and a second inner mold structure that cooperate with the outer mold cover 3 are provided inside the symmetrically arranged outer mold cover 3. A locking head 14 that cooperates with each other and locks is provided on the symmetrically arranged outer mold cover 3.

[0024] The first inner mold structure includes an inner mold cylinder 9, and a lifting rod 10 is provided on the inner mold cylinder 9;

[0025] The second inner mold structure includes an inner mold column 15 , on which a sealing plate 11 is provided for cooperating with the outer mold cover 3 , and on which a plurality of locking members 12 for cooperating with the outer mold cover 3 are provided.

[0026] In the preferred embodiment, the outer mold cover 3 is provided with a fixing rod 7 that cooperates with the top pressure plate 6, and the fixing rod 7 is provided with a fixing sleeve 8 that cooperates with the top pressure plate 6. The top pressure fixation is convenient for disassembly and is convenient for prefabrication quality.

[0027] In a preferred embodiment, a handle 13 is provided on the sealing plate 11 for easy operation.

[0028] In the preferred embodiment, the inner mold column 15 is provided with a fitting groove 18 that cooperates with the arc surface of the outer wall of the inner mold cylinder 9. Precise docking and matching ensure the quality of the tee pipe prefabrication.

[0029] In the preferred embodiment, the outer mold cover 3 is symmetrically provided with a sealing strip 16 and a sealing groove 17 that cooperate with each other. The connection is tight and the practicability is strong.

[0030] In a preferred embodiment, the base 1 is provided with a positioning protrusion 19 that cooperates with the bottom of the inner mold cylinder 9. It is convenient to quickly and accurately locate the position of the inner mold and improve the prefabrication processing accuracy.

[0031] The method of using the present invention is as follows: according to the wall thickness of the tee pipe to be processed, the corresponding first inner mold structure and the second inner mold structure are selected, and the positioning protrusion 19 and the outer mold cover 3 are installed in coordination, and casting is carried out from the top gap position. After the casting is completed, the top pressure plate 6 is installed and left to stand and wait for it to solidify and form.

[0032] The beneficial effects of the utility model are as follows: by replacing the inner mold, it can be flexibly adjusted and prefabricated for the same size tee pipes with different wall thickness specifications, which not only greatly reduces the production cost, but also improves the processing efficiency; the inner and outer molds are matched, the model is finely prefabricated, and demoulding is convenient, which greatly improves the processing efficiency; the overall structure of the device is firm and stable, the operation is convenient and quick, and it is highly practical.

Claims

1. A prefabricated mold for a recycled concrete tee pipe fitting, comprising a base (1), characterized in that: The base (1) is provided with a mounting rod (2) and a symmetrically arranged outer mold cover (3); the symmetrically arranged outer mold cover (3) is respectively provided with a first hinge seat (4) and a second hinge seat (5) that cooperate with the mounting rod (2); a top pressure plate (6) is provided on the top of the symmetrically arranged outer mold cover (3); a first inner mold structure and a second inner mold structure that cooperate with the symmetrically arranged outer mold cover (3) are provided inside the symmetrically arranged outer mold cover (3); and a locking head (14) that cooperates with each other and locks is provided on the symmetrically arranged outer mold cover (3); The first inner mold structure comprises an inner mold barrel (9), and a lifting rod (10) is provided on the inner mold barrel (9); The second inner mold structure comprises an inner mold column (15), a sealing plate (11) cooperating with the outer mold cover (3) is provided on the inner mold column (15), and a plurality of locking members (12) cooperating with the outer mold cover (3) are provided on the sealing plate (11).

2. The recycled concrete tee pipe prefabricated mold according to claim 1, characterized in that: The outer mold cover (3) is provided with a fixing rod (7) that cooperates with the top pressure plate (6), and the fixing rod (7) is provided with a fixing sleeve (8) that cooperates with the top pressure plate (6).

3. The recycled concrete tee pipe prefabricated mold according to claim 1, characterized in that: The sealing plate (11) is provided with a handle (13).

4. The recycled concrete tee pipe prefabricated mold according to claim 1, characterized in that: The inner mold column (15) is provided with a fitting groove (18) that matches the arc surface of the outer wall of the inner mold cylinder (9).

5. The recycled concrete tee pipe prefabricated mold according to claim 1, characterized in that: The symmetrically arranged outer mold cover (3) is provided with sealing strips (16) and sealing grooves (17) that cooperate with each other.

6. The recycled concrete tee pipe prefabricated mold according to claim 1, characterized in that: The base (1) is provided with a positioning protrusion (19) that cooperates with the bottom of the inner mold cylinder (9).