Styrene butadiene rubber forming equipment

The styrene-butadiene rubber molding equipment with hydraulic drive and spring ejection mechanism solves the problem of rubber products adhering to the mold and being difficult to remove, realizes automatic demoulding and rapid cooling, and improves production efficiency and product quality.

CN223369856UActive Publication Date: 2025-09-23杭州宜邦橡胶有限公司
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Patent Information

Application Number
CN202421729009.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-09-23
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

In the prior art, rubber products formed by cooling are easily attached to the mold, which can easily damage the products and reduce work efficiency when manually removing them.

Method used

A styrene-butadiene rubber molding equipment was designed. It uses a hydraulic cylinder to drive the upper mold to press it into the mold cavity. Combined with a spring ejection mechanism and an air-cooled and water-cooled dual cooling system, it can achieve automatic demoulding and rapid cooling.

Benefits of technology

Automatic demoulding is achieved, work efficiency is improved, and the cooling speed is accelerated by combining air cooling and water cooling, thereby improving product quality and production efficiency.

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Abstract

The utility model discloses butadiene styrene rubber forming equipment which comprises a base, a lower mold fixedly mounted at the top of the base, a mold cavity formed in the lower mold and used for forming a product, a top column connected to the bottom of the mold cavity in a penetrating manner, a top plate fixedly connected to the top end of the top column, a cavity formed in the base, and a fixing plate fixedly connected to the bottom of the cavity, a sliding groove is formed in the bottom of the fixing plate, a pressing plate is fixedly connected to the middle of the jacking column, and a spring is fixedly connected between the pressing plate and the fixing plate. The output end of the hydraulic cylinder drives the upper mold to move downwards, the guide column keeps the stability of the upper mold, the upper mold presses rubber so as to press the top plate to move downwards, the upper mold is pressed into the mold cavity and keeps still, after the rubber is formed, the upper mold moves out, the spring drives the top column to move upwards, the top plate does not move upwards, and the formed rubber is ejected out. According to the design, automatic demolding can be achieved while the mold is opened, and the product quality is improved while the working efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rubber processing, in particular to styrene-butadiene rubber molding equipment. Background Art

[0002] Rubber is an indispensable product in our daily lives. A highly elastic polymer material with reversible deformation, it is highly resilient at room temperature and can deform significantly under minimal external force, returning to its original shape upon removal. The rubber industry currently offers a wide variety of products, widely used in light industries such as daily necessities and medical applications. The production and processing of rubber products utilizes a rubber injection molding machine, which heats the raw material to a molten state before pressing it into a mold cavity for curing and molding.

[0003] In the prior art, patent number CN214294149U discloses a rubber molding device, including a molding machine body and a base connected to the molding machine body, the base including a mounting plate, a shock-absorbing rod and a first positioning plate, a slide groove is provided at the bottom of the mounting plate, a shock-absorbing rod slidably connected to the slide groove is provided at the top of the first positioning plate, and a flexible cushion layer is laid on the top of the first positioning plate.

[0004] The above-mentioned existing technology can greatly reduce the residual vibration energy transmitted by the molding machine body and absorb and consume it, thereby achieving shock absorption. However, when the rubber is molded, although a release agent is added to the mold, a small amount of the cooled and molded rubber product will still adhere to the mold. Since the surface of the rubber product is soft, if it is directly removed manually, it is easy to cause damage to the outer surface of the rubber product, while reducing work efficiency. Utility Model Content

[0005] The utility model provides a styrene-butadiene rubber molding device to solve the technical problem that a small amount of rubber products formed by cooling will still adhere to the mold and will be easily damaged by manual removal, thereby reducing work efficiency.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a styrene-butadiene rubber molding device, comprising a base, a lower mold is fixedly installed on the top of the base, a mold cavity for molding a product is opened inside the lower mold, a top column is connected through the bottom of the mold cavity, and a top plate is fixedly connected to the top of the top column.

[0007] A cavity is provided inside the base, a fixing plate is fixedly connected to the bottom of the cavity, a sliding groove is provided at the bottom of the fixing plate, a pressure plate is fixedly connected to the middle of the top column, and a spring is fixedly connected between the pressure plate and the fixing plate.

[0008] Optionally, a column is provided on one side of the lower mold, a mounting plate is fixedly installed on the top of the column, a hydraulic cylinder is fixedly installed on the top of the mounting plate, and the output end of the hydraulic cylinder is fixedly connected to the upper mold.

[0009] Optionally, a support plate is fixedly connected to the upper surface of the upper mold, and the upper mold is fixed to the output end of the hydraulic cylinder through the support plate.

[0010] Optionally, four guide pillars are fixedly connected between the base and the support plate, and the support plate slides on the surfaces of the guide pillars.

[0011] Optionally, a cooling plate is fixedly connected to the bottom of the upper mold, a cooling groove is provided inside the cooling plate, one end of the cooling groove is connected to a water inlet pipe, and the other end of the cooling groove is connected to a water outlet pipe.

[0012] Optionally, a cooling chamber is provided inside the lower mold, air ducts are connected to both sides of the cooling chamber, a fan is provided at one end of the air duct, and air inlets are provided on the front and rear surfaces of the lower mold.

[0013] In summary, compared with the prior art, the styrene-butadiene rubber molding equipment provided by the present invention has the following beneficial effects:

[0014] 1. In this utility model, the upper mold is driven downward by the output end of the hydraulic cylinder, while the guide pillar maintains its stability. The upper mold presses the rubber, thereby pressing the top plate downward. The upper mold is pressed into the mold cavity and remains stationary. After the rubber is formed, the upper mold is removed, and the spring drives the top pillar upward, ejecting the formed rubber without moving the top plate upward. This design enables automatic demoulding when the mold is opened, speeding up work efficiency and improving product quality.

[0015] 2. In the present invention, by simultaneously controlling the input of cooling water through the water inlet pipe and the rotation of the fan, the fan cooperates through the air inlet to accelerate the air flow rate in the cooling chamber and speed up the dissipation of heat. After the cooling water enters the cooling groove, the upper surface of the rubber is cooled. This design uses air cooling and water cooling in combination to accelerate the cooling speed and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the base of the utility model;

[0018] Figure 3 For this utility model Figure 2 The middle part is an enlarged structural diagram;

[0019] Figure 4 This is a schematic diagram of the lower mold structure of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the connection between the cooling plate and the upper mold of the utility model;

[0021] Figure 6 This is a schematic diagram of the cross-sectional structure of the cooling plate of the present invention;

[0022] In the figure: 1. Base; 2. Lower mold; 3. Mold cavity; 4. Column; 5. Mounting plate; 6. Hydraulic cylinder; 7. Upper mold; 8. Top plate; 9. Top column; 10. Cavity; 11. Fixing plate; 111. Pressing plate; 12. Spring; 13. Slide; 14. Groove; 15. Support plate; 16. Guide column; 17. Cooling plate; 18. Cooling channel; 19. Water inlet pipe; 20. Water outlet pipe; 21. Cooling chamber; 22. Air duct; 23. Fan; 24. Air inlet. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0024] Example 1:

[0025] refer to Figure 1-4 A styrene-butadiene rubber molding equipment includes a base 1, a lower mold 2 is fixedly installed on the top of the base 1, a mold cavity 3 for molding the product is opened inside the lower mold 2, and a column 4 fixedly connected to the upper surface of the base 1 is provided on one side of the lower mold 2, a mounting plate 5 is fixedly installed on the top of the column 4, a hydraulic cylinder 6 is fixedly installed on the top of the mounting plate 5, the piston rod of the hydraulic cylinder 6 passes through the surface of the mounting plate 5, and a support plate 15 is fixedly connected to its lower end surface, and an upper mold 7 used in conjunction with the mold cavity 3 is fixedly installed on the bottom of the support plate 15.

[0026] refer to Figure 1 Four guide pillars 16 are fixedly connected between the base 1 and the support plate 15. The guide pillars 16 are located on the four sides of the lower mold 2. The support plate 15 slides on the surface of the guide pillars 16. When the upper mold 7 moves downward for die casting, the guide pillars 16 increase its stability and prevent the upper mold 7 from shifting.

[0027] During use, the piston rod of the hydraulic cylinder 6 drives the upper mold 7 to move downward and press it into the lower mold 2, thereby die-casting the styrene-butadiene rubber in the lower mold 2.

[0028] refer to Figure 2-3 The bottom of the mold cavity 3 is connected with a top column 9, and the top of the top column 9 is fixedly connected with a top plate 8 for ejecting the molded rubber. The top plate 8 slides inside the mold cavity, and the bottom of the top plate 8 is fixedly connected with a top block on the top of the top column 9. The upper surface of the top plate 8 is set corresponding to the molded rubber.

[0029] refer to Figure 2-3 A cavity 10 is provided inside the base 1, and a fixed plate 11 is fixedly connected to the bottom of the cavity 10. A slide groove 13 is provided at the bottom of the fixed plate 11 for the ejector column 9 to slide, which is used to improve the stability of the ejection molding rubber. The middle part of the ejector column 9 is fixedly connected to a pressure plate 111 that slides inside the cavity 10. A spring 12 is fixedly connected between the pressure plate 111 and the fixed plate 11. The ejector column 9 passes through the inside of the spring 12, and a groove 14 corresponding to the ejector plate 8 is provided at the bottom of the mold cavity 3.

[0030] Furthermore, when the upper mold 7 is not performing die-casting, the top plate 8 is located above the groove 14. When the upper mold 7 is performing die-casting, the upper mold 7 presses the rubber and thereby presses the top plate 8 downward. After the rubber is molded, the upper mold 7 is moved out, and the spring 12 drives the top column 9 to move upward, thereby causing the top plate 8 to move upward and eject the molded rubber, facilitating demoulding and accelerating work efficiency.

[0031] Furthermore, when the rubber is die-cast, the molten rubber is poured into the mold cavity 3 and located on the upper surface of the top plate 8. The output end of the hydraulic cylinder 6 drives the upper mold 7 to move downward, and the guide column 16 maintains its stability. The upper mold 7 presses the rubber and thereby presses the top plate 8 downward. The upper mold 7 is pressed into the mold cavity 3 and remains stationary. After the rubber is molded, the upper mold 7 is moved out, and the spring 12 drives the top column 9 to move upward, thereby causing the top plate 8 to move upward to eject the molded rubber, so that the rubber is separated from the mold cavity, making it easier for the staff to remove it.

[0032] Example 2:

[0033] refer to Figure 1 、 2 , 5 and 6, a cooling plate 17 is fixedly connected to the bottom of the upper mold 7, and the cooling plate 17 is arranged corresponding to the molding rubber and is used to cool the upper surface of the rubber. A cooling groove 18 is opened inside the cooling plate 17, and the cooling groove 18 is arranged in a "snake" shape. One end of the cooling groove 18 is connected with a water inlet pipe 19 running through one side of the upper mold 7 for passing cooling water, and the other end of the cooling groove 18 is connected with a water outlet pipe 20 running through the other side of the upper mold 7 for discharging cooled water. The cooling water circulation arrangement improves the use effect.

[0034] refer to Figure 1-2 A cooling bin 21 is provided inside the lower mold 2 and outside the mold cavity 3. The cooling bin 21 is in a "U" shape and is hollow. Air ducts 22 are connected on both sides of the cooling bin 21. A fan 23 is provided at one end of the air duct 22 to dissipate the heat inside the cooling bin 21 and speed up the cooling speed. Air inlets 24 are provided on the front and rear sides of the lower mold 2. The air inlets 24 are connected to the cooling bin 21 for internal air circulation.

[0035] Furthermore, after the rubber is pressed, the water inlet pipe 19 is controlled to input cooling water and the fan 23 is rotated at the same time. The fan 23 cooperates with the air inlet 24 to accelerate the air flow rate in the cooling chamber 21 and accelerate the heat dissipation. After the cooling water enters the cooling groove 18, the upper surface of the rubber is cooled. The air cooling and water cooling are used in combination to accelerate the cooling speed and improve work efficiency. The cooled water is discharged from the water outlet pipe 20 for easy use next time.

[0036] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of the components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0037] It should be noted that the terms "include," "comprises," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a product or system comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such product or system. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the product or system comprising the element.

[0038] The above description shows and describes several preferred embodiments of the present application. However, as previously mentioned, it should be understood that the present application is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present application can be used in various other combinations, modifications, and environments and can be modified within the scope of the application concept described herein through the above teachings or technology or knowledge in the relevant field. Modifications and changes made by those skilled in the art that do not depart from the spirit and scope of the present application should be protected by the claims appended hereto.

Claims

1. A styrene-butadiene rubber molding equipment, characterized in that, The invention comprises a base (1), a lower mold (2) is fixedly mounted on the top of the base (1), a mold cavity (3) for molding a product is provided inside the lower mold (2), a top column (9) is connected through the bottom of the mold cavity (3), and a top plate (8) is fixedly connected to the top of the top column (9). A cavity (10) is provided inside the base (1), a fixed plate (11) is fixedly connected to the bottom of the cavity (10), a sliding groove (13) is provided at the bottom of the fixed plate (11), a pressing plate (111) is fixedly connected to the middle of the top column (9), and a spring (12) is fixedly connected between the pressing plate (111) and the fixed plate (11).

2. A styrene-butadiene rubber molding equipment according to claim 1, characterized in that: A column (4) is provided on one side of the lower mold (2), a mounting plate (5) is fixedly mounted on the top of the column (4), a hydraulic cylinder (6) is fixedly mounted on the top of the mounting plate (5), and an output end of the hydraulic cylinder (6) is fixedly connected to the upper mold (7).

3. A styrene-butadiene rubber molding equipment according to claim 2, characterized in that: The upper surface of the upper mold (7) is fixedly connected to a support plate (15), and the upper mold (7) is fixed to the output end of the hydraulic cylinder (6) through the support plate (15).

4. The styrene-butadiene rubber molding equipment according to claim 1, characterized in that: Four guide pillars (16) are fixedly connected between the base (1) and the support plate (15), and the support plate (15) slides on the surfaces of the guide pillars (16).

5. The styrene-butadiene rubber molding equipment according to claim 2, characterized in that: The bottom of the upper mold (7) is fixedly connected to a cooling plate (17), and a cooling groove (18) is provided inside the cooling plate (17). One end of the cooling groove (18) is connected to a water inlet pipe (19), and the other end of the cooling groove (18) is connected to a water outlet pipe (20).

6. The styrene-butadiene rubber molding equipment according to claim 1, characterized in that: A cooling chamber (21) is provided inside the lower mold (2), air ducts (22) are connected to both sides of the cooling chamber (21), a fan (23) is provided at one end of the air duct (22), and air inlets (24) are provided on the front and rear surfaces of the lower mold (2).

Citation Information

Patent Citations

  • Rubber forming device

    CN214294149U