Ejection mechanism for photovoltaic material plate injection molding demolding equipment

By designing a movable bottom embedded plate and top plate ejection mechanism for photovoltaic material panel injection molding demoulding equipment, the problems of uneven ejection and incomplete demoulding of traditional ejection mechanisms are solved, and efficient and damage-free demoulding of photovoltaic material panels is achieved, thereby improving the yield and quality stability.

CN223369980UActive Publication Date: 2025-09-23JIANGYIN RUILIN PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202422320244.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-09-23
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

When dealing with panels with complex shapes, diverse sizes or special materials, traditional photovoltaic material ejection mechanisms are prone to uneven ejection or incomplete demoulding, resulting in quality problems such as scratches and deformation on the surface of the finished product, affecting the photovoltaic performance.

Method used

An ejection mechanism for photovoltaic panel injection molding and demolding equipment was designed. It adopted a movable bottom embedded plate and top plate, combined with a lifting component and a lateral moving component, and was driven by a hydraulic cylinder to achieve switching and adaptive adjustment of multiple ejection modes.

Benefits of technology

It ensures uniform ejection of photovoltaic material panels, reduces damage during demoulding, improves yield rate and quality stability, and enhances the applicability and operational flexibility of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ejection mechanism for photovoltaic material plate injection molding demolding equipment, which belongs to the technical field of photovoltaic material plates, and comprises an injection molding bottom mold, movable bottom embedded plates are arranged at two ends in the injection molding bottom mold, and the movable bottom embedded plates are arranged in the injection molding bottom mold. Second hydraulic cylinders are fixed to the two ends of the bottom of the injection molding bottom mold correspondingly, detachable top plates are installed at the output ends of the second hydraulic cylinders, and the bottoms of the second hydraulic cylinders are fixedly connected with the injection molding bottom mold. And a user can replace the corresponding ejection plate according to the specific shape and the demolding requirement of the photovoltaic material plate, so that the product can be uniformly and effectively ejected, the damage in the demolding process can be reduced to the greatest extent, the applicability and the operation flexibility of the device are improved, and the yield and the quality stability of the photovoltaic material plate are also improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic material plates, and in particular relates to an ejection mechanism for injection molding and demoulding equipment of photovoltaic material plates. Background Art

[0002] In the production process of photovoltaic panels, injection molding is one of the important manufacturing processes. After injection molding, in order to remove the molded photovoltaic panel from the mold, an ejection mechanism is usually required. Demolding is an indispensable step. Usually, an ejection mechanism is used to eject the molded photovoltaic panel from the mold.

[0003] Traditional ejector mechanisms generally use a single ejector device, relying on a fixed ejector pin or ejector rod to eject the product. This design may result in uneven ejection or incomplete demolding when processing photovoltaic panels with complex shapes, diverse sizes, or special materials. This can lead to quality problems such as scratches and deformation on the surface of the finished product, and even affect the photoelectric performance of the photovoltaic panel. To this end, we have designed an ejector mechanism for photovoltaic panel injection molding demolding equipment to provide an alternative technical solution to the above technical problems. Utility Model Content

[0004] The purpose of the utility model is to provide an ejection mechanism for photovoltaic material plate injection molding demoulding equipment to solve the problems of the existing technology during use proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: the photovoltaic material panel injection molding demolding equipment is equipped with an ejection mechanism, including an injection bottom mold, both ends of the interior of the injection bottom mold are provided with a movable bottom embedded plate, both ends of the bottom of the injection bottom mold are fixed with a second hydraulic cylinder, the output end of the second hydraulic cylinder is installed with a removable top plate, the bottom of the second hydraulic cylinder is fixedly connected to the injection bottom mold, and the interior of the injection bottom mold is provided with a displacement mechanism for displacing the bottom embedded plate, and the displacement mechanism is composed of a lifting component and a lateral moving component.

[0006] Preferably, a rectangular through groove is provided inside the injection bottom mold, and the bottom embedded plate is located inside the rectangular through groove and is slidably connected to the injection bottom mold via the rectangular through groove.

[0007] Preferably, the lifting assembly includes a vertical sliding tube, vertical sliding tubes are fixed at both ends of the bottom of the bottom embedded plate, the vertical sliding tube is slidably connected to a vertical light rod inside, one end of the vertical sliding tube is rotatably connected to an oblique rotating column through a pin shaft, and a transverse connecting rod is provided at one end of the oblique rotating column, arc-shaped fixed columns are fixed on both sides of the inside of the injection bottom mold, a first hydraulic lever is fixed inside the arc-shaped fixed column, and the output end of the first hydraulic lever is connected to the transverse connecting rod.

[0008] Preferably, a vertical through hole is opened inside the vertical sliding tube, and the vertical polished rod is located inside the vertical through hole and is slidably connected to the vertical sliding tube via the vertical through hole.

[0009] Preferably, the transverse moving assembly includes an L-shaped moving frame, an L-shaped moving frame is fixed to the bottom of the vertical light rod, a circular limit ring is fixed to the outside of the output end of the first hydraulic lever and close to one end of the transverse connecting rod, the inside of the L-shaped moving frame is slidably connected to the transverse light rod, circular limit blocks are fixed at both ends of the transverse light rod, an arc-shaped fixing plate is fixed to the outside of the middle position of the transverse light rod, the top of the arc-shaped fixing plate is fixedly connected to the bottom injection mold, and a transverse rigid spring is provided between the L-shaped moving frame and the arc-shaped fixing plate and on the outside of the transverse light rod.

[0010] Preferably, the first hydraulic lever passes through the interior of the L-shaped movable frame and is slidably connected to the L-shaped movable frame. A transverse through hole is provided inside the L-shaped movable frame. The transverse light rod is located inside the transverse through hole and is slidably connected to the L-shaped movable frame through the transverse through hole.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] Through a series of designs, the utility model enables both the bottom embedded plate and the top plate to be lifted, and the ejection method of the bottom embedded plate or the top plate can be switched according to needs. The user can replace the corresponding top plate according to the specific shape and demoulding requirements of the photovoltaic material plate, which can ensure uniform and effective ejection of the product and minimize damage during the demoulding process, thereby improving the applicability and operational flexibility of the device and also improving the yield and quality stability of the photovoltaic material plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure inside the bottom injection mold of the utility model;

[0015] Figure 3 This is a structural diagram of the first hydraulic lever and the arc-shaped fixed column of the utility model;

[0016] Figure 4 This is a structural diagram of the transverse polished rod and the arc-shaped fixing plate of the utility model;

[0017] Figure 5 This is a schematic diagram of the structure of the transverse polished rod and the transverse rigid spring of the utility model;

[0018] Figure 6 This is a structural diagram of the second hydraulic cylinder and the top plate of the utility model.

[0019] In the figure: 1. Injection bottom mold; 2. Bottom embedded plate; 3. Top plate; 4. L-shaped movable frame; 5. Vertical slide tube; 6. Vertical polished rod; 7. Oblique rotating column; 8. Horizontal connecting rod; 9. First hydraulic lever; 10. Arc-shaped fixed column; 11. Horizontal polished rod; 12. Arc-shaped fixed plate; 13. Circular limit ring; 14. Horizontal rigid spring; 15. Circular limit block; 16. Second hydraulic cylinder. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Reference Figure 1-6 The photovoltaic material panel injection molding demolding equipment is equipped with an ejection mechanism, including an injection bottom mold 1, both ends of the injection bottom mold 1 are provided with a movable bottom embedded plate 2, both ends of the bottom of the injection bottom mold 1 are fixed with a second hydraulic cylinder 16, the output end of the second hydraulic cylinder 16 is installed with a detachable top plate 3, the bottom of the second hydraulic cylinder 16 is fixedly connected to the injection bottom mold 1, and the interior of the injection bottom mold 1 is provided with a displacement mechanism for displacing the bottom embedded plate 2, and the displacement mechanism consists of a lifting component and a lateral movement component;

[0022] A rectangular through-groove is provided inside the injection bottom mold 1, and the bottom embedded plate 2 is located inside the rectangular through-groove and is slidably connected to the injection bottom mold 1 through the rectangular through-groove, thereby enabling the bottom embedded plate 2 to be located inside the injection bottom mold 1 and to slide vertically inside the injection bottom mold 1;

[0023] The lifting assembly includes a vertical slide tube 5, both ends of the bottom of the bottom embedded plate 2 are fixed with a vertical slide tube 5, the vertical slide tube 5 is slidably connected to a vertical polished rod 6 inside, one end of the vertical slide tube 5 is rotatably connected to an oblique rotating column 7 through a pin, and one end of the oblique rotating column 7 is provided with a transverse connecting rod 8. Arc-shaped fixed columns 10 are fixed on both sides of the inside of the injection bottom mold 1, and a first hydraulic lever 9 is fixed inside the arc-shaped fixed column 10. The output end of the first hydraulic lever 9 is connected to the transverse connecting rod 8;

[0024] A vertical through hole is provided inside the vertical slide tube 5. The vertical polished rod 6 is located inside the vertical through hole and is slidably connected to the vertical slide tube 5 through the vertical through hole. The vertical through hole allows the vertical slide tube 5 to slide vertically on the outside of the vertical polished rod 6.

[0025] Here, the operation of the first hydraulic lever 9 enables the transverse connecting rod 8 to move. The movement of the transverse connecting rod 8 enables the vertical slide tube 5 to slide vertically outside the vertical polished rod 6 through the oblique rotating column 7, thereby enabling the bottom embedded plate 2 to be vertically raised and lowered inside the injection bottom mold 1.

[0026] The transverse movement assembly includes an L-shaped moving frame 4, the L-shaped moving frame 4 is fixed to the bottom of the vertical polished rod 6, a circular limit ring 13 is fixed to the outside of the output end of the first hydraulic lever 9 and close to the end of the transverse connecting rod 8, the inside of the L-shaped moving frame 4 is slidably connected to the transverse polished rod 11, and circular limit blocks 15 are fixed at both ends of the transverse polished rod 11. An arc-shaped fixing plate 12 is fixed to the outside of the middle position of the transverse polished rod 11, and the top of the arc-shaped fixing plate 12 is fixedly connected to the injection bottom mold 1. A transverse rigid spring 14 is provided between the L-shaped moving frame 4 and the arc-shaped fixing plate 12 and located on the outside of the transverse polished rod 11;

[0027] The first hydraulic lever 9 passes through the interior of the L-shaped movable frame 4 and is slidably connected to the L-shaped movable frame 4. A transverse through hole is provided inside the L-shaped movable frame 4. The transverse light rod 11 is located inside the transverse through hole and is slidably connected to the L-shaped movable frame 4 through the transverse through hole. Through the setting of the transverse through hole, the L-shaped movable frame 4 can slide laterally on the outside of the transverse light rod 11.

[0028] Here, the operation of the first hydraulic lever 9 enables the circular limiting ring 13 to move. When the circular limiting ring 13 moves toward the L-shaped movable frame 4, and when the circular limiting ring 13 is in contact with the L-shaped movable frame 4, the circular limiting ring 13 can push the L-shaped movable frame 4 to move. The movement of the L-shaped movable frame 4 enables the bottom embedded plate 2 to move laterally inside the injection bottom mold 1.

[0029] Working principle: The operation of the first hydraulic lever 9 enables the transverse connecting rod 8 to move. The movement of the transverse connecting rod 8 enables the vertical slide tube 5 to slide vertically on the outside of the vertical polished rod 6 through the oblique rotating column 7, thereby enabling the bottom embedded plate 2 to be vertically raised and lowered inside the injection bottom mold 1. When the bottom embedded plate 2 rises, the material can be lifted up. When the bottom embedded plate 2 falls, the bottom embedded plate 2 can move into the injection bottom mold 1.

[0030] Then, the continuous operation of the first hydraulic lever 9 enables the circular limiting ring 13 to move. When the circular limiting ring 13 moves toward the L-shaped movable frame 4 and fits with the L-shaped movable frame 4, the circular limiting ring 13 can push the L-shaped movable frame 4 to move. The movement of the L-shaped movable frame 4 enables the bottom embedded plate 2 to move laterally inside the injection bottom mold 1.

[0031] At this time, the operation of the second hydraulic cylinder 16 can lift the top plate 3, so that the top plate 3 can pass through the rectangular through groove of the injection bottom mold 1 and lift the material.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Photovoltaic material panel injection molding demoulding equipment with ejection mechanism, characterized by: The invention comprises an injection molding bottom mold (1), wherein movable bottom embedded plates (2) are provided at both ends of the interior of the injection molding bottom mold (1), second hydraulic cylinders (16) are fixed at both ends of the bottom of the injection molding bottom mold (1), a detachable top plate (3) is installed at the output end of the second hydraulic cylinder (16), the bottom of the second hydraulic cylinder (16) is fixedly connected to the injection molding bottom mold (1), and a displacement mechanism for displacing the bottom embedded plate (2) is provided inside the injection molding bottom mold (1), and the displacement mechanism consists of a lifting component and a lateral movement component.

2. The ejection mechanism for photovoltaic material panel injection molding and demoulding equipment according to claim 1, characterized in that: A rectangular through slot is provided inside the injection bottom mold (1), and the bottom embedded plate (2) is located inside the rectangular through slot and is slidably connected to the injection bottom mold (1) via the rectangular through slot.

3. The ejection mechanism for photovoltaic material panel injection molding and demoulding equipment according to claim 1, characterized in that: The lifting assembly includes a vertical slide tube (5), both ends of the bottom of the bottom embedded plate (2) are fixed with vertical slide tubes (5), the interior of the vertical slide tube (5) is slidably connected to a vertical light rod (6), one end of the vertical slide tube (5) is rotatably connected to an oblique rotating column (7) through a pin shaft, one end of the oblique rotating column (7) is provided with a transverse connecting rod (8), both sides of the inside of the injection bottom mold (1) are fixed with arc-shaped fixed columns (10), the inside of the arc-shaped fixed column (10) is fixed with a first hydraulic lever (9), and the output end of the first hydraulic lever (9) is connected to the transverse connecting rod (8).

4. The ejection mechanism for photovoltaic material panel injection molding and demoulding equipment according to claim 3, characterized in that: A vertical through hole is provided inside the vertical sliding tube (5), and the vertical polished rod (6) is located inside the vertical through hole and is slidably connected to the vertical sliding tube (5) via the vertical through hole.

5. The ejection mechanism for photovoltaic material panel injection molding and demoulding equipment according to claim 3, characterized in that: The transverse moving assembly includes an L-shaped moving frame (4), the bottom of the vertical light rod (6) is fixed with the L-shaped moving frame (4), the outer side of the output end of the first hydraulic lever (9) and one end close to the transverse connecting rod (8) is fixed with a circular limiting ring (13), the interior of the L-shaped moving frame (4) is slidably connected to a transverse light rod (11), both ends of the transverse light rod (11) are fixed with circular limiting blocks (15), the outer side of the middle position of the transverse light rod (11) is fixed with an arc-shaped fixing plate (12), the top of the arc-shaped fixing plate (12) is fixedly connected to the injection bottom mold (1), and a transverse rigid spring (14) is provided between the L-shaped moving frame (4) and the arc-shaped fixing plate (12) and located on the outer side of the transverse light rod (11).

6. The ejection mechanism for photovoltaic material panel injection molding and demoulding equipment according to claim 5, characterized in that: The first hydraulic lever (9) passes through the interior of the L-shaped movable frame (4) and is slidably connected to the L-shaped movable frame (4); a transverse through hole is provided inside the L-shaped movable frame (4); the transverse light rod (11) is located inside the transverse through hole and is slidably connected to the L-shaped movable frame (4) via the transverse through hole.