Forward-turning type turning hopper of octagonal metal packing machine
By designing an octagonal front-flip hopper in the metal baler, the problem of rectangular baling blocks being unable to roll and move is solved, stable and efficient baling block transfer is achieved, and the space occupied by the equipment and the difficulty of maintenance are reduced.
Patent Information
- Application Number
- CN202422390830.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The rectangular block of the existing metal baler cannot roll over and move, which makes material transfer inconvenient, and the side dump bucket takes up a lot of space, affecting the efficiency of material transfer.
A front-flip hopper for an octagonal metal baler is designed. By setting side forming seats in the hopper, octagonal baling blocks are formed. Gravity rolling is used to unload the materials, reducing the telescopic stroke of the hydraulic cylinder and the space occupied by the hopper.
It realizes the stable rolling unloading of the packing blocks, reduces the space requirement of the tipping hopper, improves the stability and efficiency of material transfer, facilitates installation and maintenance, and avoids material jamming.
Smart Images

Figure CN223370202U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal balers, in particular to a front-flip hopper of an octagonal metal baler. Background Art
[0002] For metal balers, the pressure plate and push plate are driven to move by hydraulic cylinders in all directions. The baling blocks are packed into rectangular blocks in the baler chamber. The baling blocks can be discharged by side discharge or by the side-tip hopper arranged on the side of the chamber. The baling blocks are then collected or transported using a conveyor belt.
[0003] In order to ensure that there is no material jam during packaging, most of the packaged packaging blocks are rectangular block structures. However, the rectangular block packaging blocks cannot roll and move, which affects the subsequent packaging block material moving process. That is, they are not suitable for front-turning hoppers and can only be output from the side. The side-turning hopper takes up too much space and the material moving effect is not good. Therefore, designing a front-turning hopper device is a problem that needs to be solved by the staff in this field. Summary of the Invention
[0004] The purpose of the utility model is to provide a front-flipping hopper of an octagonal metal baler. By designing a side forming seat in the hopper, an octagonal baling block can be extruded and formed in the baler. The designed hopper structure can realize unloading without the need for overly large-angle flip adjustment, that is, the octagonal baling block can roll along the hopper body under gravity, reducing the telescopic stroke of the corresponding hydraulic cylinder, reducing the space occupied by the hopper and its drive, facilitating installation and maintenance, and enabling the hopper to be arranged on the front side of the machine cabin, thereby improving the stability and efficiency of subsequent hopper material transfer.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is a front-turning hopper of an octagonal metal baler, comprising a baler chamber, a hopper body, a hydraulic cylinder and a side forming seat;
[0007] The bucket body includes a vertical plate portion, a horizontal plate portion is provided at the bottom of the inner side of the vertical plate portion and is perpendicular to the vertical plate portion, and a thickening seat is provided at the upper inner side of the vertical plate portion;
[0008] The side forming seat includes a vertical side portion, and the upper and lower inner sides of the vertical side portion are both provided with forming edges with a triangular cross-section. The gap of the side forming seat is set between the thickening seat and the horizontal plate portion, and the two forming edges are respectively in contact with the bottom surface of the thickening seat and the top surface of the horizontal plate portion;
[0009] A set of horizontal edges are fixed to the rear side of the vertical edge portion, and a set of horizontal grooves are provided on the vertical plate portion. The horizontal grooves are through slots, and the horizontal edge gaps are set in the horizontal grooves and are welded to the horizontal grooves;
[0010] The top of the outer side of the vertical plate portion is provided with a connecting edge that is perpendicular to the vertical plate portion. The bottom end of the hydraulic cylinder is rotatably connected to the bottom of the front side of the baler cabin through a lower hinge seat, and the telescopic end of the hydraulic cylinder is rotatably connected to the connecting edge through an upper hinge seat.
[0011] The upper hinge seat is provided with a shaft sleeve which is rotatably matched with the front side of the baler chamber.
[0012] Furthermore, a reinforcement rib group is provided between the connecting edge and the vertical plate portion, and the upper hinge seat is integrally connected to the reinforcement rib group.
[0013] Furthermore, the lower hinge seat is fixed to the baler chamber via a bottom plate, and the bottom plate is a trapezoidal plate.
[0014] Furthermore, an upper wear-resistant plate is provided on the inner side of the thickening seat, and a lower wear-resistant plate is fixed on the upper surface of the transverse plate portion and at a position away from the side forming seat.
[0015] Furthermore, the bottom edge of the upper wear-resistant plate is flush with the edge of the forming side above the side forming seat, and the side edge of the lower wear-resistant plate is flush with the edge of the forming side below the side forming seat.
[0016] Furthermore, the four side edges of the horizontal side are all provided with rounded corners or chamfers.
[0017] The utility model has the following beneficial effects:
[0018] 1. The utility model is capable of extruding and forming octagonal baling blocks in the baler by designing a side forming seat in the tipping bucket. The designed tipping bucket structure can realize unloading without adjusting the tipping angle too much, that is, the octagonal baling blocks can roll along the bucket body with gravity, reducing the telescopic stroke of the corresponding hydraulic cylinder, reducing the space occupied by the tipping bucket and its drive, facilitating installation and maintenance, and enabling the tipping bucket to be arranged on the front side of the machine cabin, thereby improving the stability and efficiency of subsequent tipping bucket material transfer.
[0019] 2. The front-flip hopper structure designed in the present invention can be arranged at the front side of the baler with the corresponding receiving bin or conveyor belt, which can face the hopper directly. This ensures that the baled blocks can roll stably to the collection bin or conveyor belt, avoiding the collision caused by the baled blocks falling directly from a high point, thereby greatly improving the material discharge stability.
[0020] 3. The utility model designs an integrated side forming seat, and at the same time, the side forming seat can be positioned and installed through the cooperation of the transverse groove and the transverse edge, ensuring that the side forming seat is close to the baler chamber, ensuring that its surface is seamless and has high smoothness requirements, reducing the possibility of material jamming during packaging and improving the packaging effect.
[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 This is a structural diagram of a front-flip hopper of an octagonal metal baler of the present invention;
[0024] Figure 2 This is a schematic diagram of the structure of the utility model after the bucket body is lifted up;
[0025] Figure 3 It is a three-dimensional structural diagram of the utility model;
[0026] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0027] 1-baler cabin, 2-bucket body, 3-hydraulic cylinder, 4-side forming seat, 201-vertical plate, 202-horizontal plate, 203-thickening seat, 204-horizontal groove, 205-connecting edge, 206-reinforcement rib group, 207-upper wear-resistant plate, 208-lower wear-resistant plate, 301-lower hinge seat, 302-upper hinge seat, 303-bottom plate, 304-sleeve, 401-vertical edge, 402-forming edge, 403-horizontal edge. DETAILED DESCRIPTION
[0028] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1-3 As shown, the utility model is a front-flip hopper of an octagonal metal baler, comprising a baler cabin 1, a hopper body 2, a hydraulic cylinder 3 and a side forming seat 4;
[0030] The bucket body 2 includes a vertical plate portion 201, a horizontal plate portion 202 perpendicular to the vertical plate portion 201 is provided at the bottom of the vertical plate portion 201, and a thickening seat 203 is provided at the upper inner portion of the vertical plate portion 201;
[0031] The side forming seat 4 includes a vertical side portion 401. The upper and lower inner portions of the vertical side portion 401 are provided with forming edges 402 with a triangular cross-section. The side forming seat 4 is provided with a gap between the thickening seat 203 and the horizontal plate portion 202. The two forming edges 402 are respectively in contact with the bottom surface of the thickening seat 203 and the top surface of the horizontal plate portion 202.
[0032] A set of horizontal edges 403 are fixed to the rear side of the vertical edge portion 401. A set of horizontal grooves 204 are provided on the vertical plate portion 201. The horizontal grooves 204 are through-holes. The horizontal edges 403 are spaced within the horizontal grooves 204 and are welded to the horizontal grooves 204.
[0033] A connecting edge 205 is provided on the outer top of the vertical plate portion 201 and is perpendicular to the vertical plate portion 201. The bottom end of the hydraulic cylinder 3 is rotatably connected to the bottom front side of the baler cabin 1 via a lower hinge seat 301, and the telescopic end of the hydraulic cylinder 3 is rotatably connected to the connecting edge 205 via an upper hinge seat 302.
[0034] The upper hinge seat 302 is provided with a shaft sleeve 304 that rotates with the front side of the baler chamber 1.
[0035] Among them Figure 1-3 As shown, a reinforcement rib group 206 is provided between the connecting edge 205 and the vertical plate portion 201 , and the upper hinge seat 302 is integrally connected to the reinforcement rib group 206 .
[0036] Among them Figure 1-3 As shown, the lower hinge seat 301 is fixed to the baler chamber 1 through the bottom plate 303, and the bottom plate 303 is a trapezoidal plate.
[0037] Among them Figure 1-3 As shown, an upper wear-resistant plate 207 is provided on the inner side of the thickening seat 203 , and a lower wear-resistant plate 208 is fixed on the upper surface of the transverse plate portion 202 and at a position away from the side forming seat 4 .
[0038] Among them Figure 1-3 As shown, the bottom edge of the upper wear-resistant plate 207 is flush with the edge of the forming edge 402 above the side forming seat 4, and the side edge of the lower wear-resistant plate 208 is flush with the edge of the forming edge 402 below the side forming seat 4.
[0039] Among them Figure 3 As shown, the four side edges of the horizontal edge 403 are all provided with rounded corners or chamfers.
[0040] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0041] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A front-turning hopper of an octagonal metal baler, comprising a baler chamber (1), a hopper body (2) and a hydraulic cylinder (3), characterized in that: Also included is a side molding seat (4); The bucket body (2) comprises a vertical plate portion (201), a horizontal plate portion (202) vertically distributed with respect to the vertical plate portion (201) is provided at the bottom inner side of the vertical plate portion (201), and a thickening seat (203) is provided at the upper inner side of the vertical plate portion (201); The side forming seat (4) comprises a vertical side portion (401), and the upper and lower inner sides of the vertical side portion (401) are both provided with forming edges (402) having a triangular cross-section. The side forming seat (4) is spaced between the thickening seat (203) and the transverse plate portion (202), and the two forming edges (402) are respectively fitted with the bottom surface of the thickening seat (203) and the top surface of the transverse plate portion (202); A group of horizontal edges (403) are fixed to the rear side of the vertical edge portion (401); a group of horizontal grooves (204) are provided on the vertical plate portion (201); the horizontal grooves (204) are through-grooved holes; the horizontal edges (403) are spaced within the horizontal grooves (204) and are welded to the horizontal grooves (204); The top of the outer side of the vertical plate portion (201) is provided with a connecting edge (205) that is perpendicular to the vertical plate portion (201); the bottom end of the hydraulic cylinder (3) is rotatably connected to the bottom of the front side of the baler chamber (1) via a lower hinge seat (301); and the telescopic end of the hydraulic cylinder (3) is rotatably connected to the connecting edge (205) via an upper hinge seat (302); The upper hinge seat (302) is provided with a shaft sleeve (304) that rotatably cooperates with the front side of the baler chamber (1).
2. The front-turning hopper of an octagonal metal baler according to claim 1, characterized in that: A reinforcing rib group (206) is provided between the connecting edge (205) and the vertical plate portion (201), and the upper hinge seat (302) is integrally connected to the reinforcing rib group (206).
3. The front-turning hopper of an octagonal metal baler according to claim 1, characterized in that: The lower hinge seat (301) is fixed to the baler chamber (1) via a bottom plate (303), and the bottom plate (303) is a trapezoidal plate.
4. The front-turning hopper of an octagonal metal baler according to claim 1, characterized in that: An upper wear-resistant plate (207) is provided on the inner side of the thickening seat (203), and a lower wear-resistant plate (208) is fixed on the upper surface of the transverse plate portion (202) at a position away from the side forming seat (4).
5. The front-turning hopper of an octagonal metal baler according to claim 4, characterized in that: The bottom edge of the upper wear-resistant plate (207) is flush with the edge of the forming edge (402) above the side forming seat (4), and the side edge of the lower wear-resistant plate (208) is flush with the edge of the forming edge (402) below the side forming seat (4).
6. The front-flip hopper of an octagonal metal baler according to claim 1, characterized in that: The four side edges of the horizontal edge (403) are all provided with rounded corners or chamfers.