Liquid beverage filling and shunting buffer device
By designing a liquid beverage filling diversion buffer device and using a combination of a buffer tank and an exhaust pipe, the problem of inaccurate metering caused by bubbles in traditional filling equipment is solved, and stable and accurate liquid filling is achieved.
Patent Information
- Application Number
- CN202422947165.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-29
AI Technical Summary
During the filling process of traditional beverage filling equipment, bubbles and unstable pressure lead to inaccurate measurement, and bubbles enter the packaging box, causing large filling errors.
A liquid beverage filling diversion buffer device is designed, which includes a buffer tank, a feed pipe, an exhaust pipe and a drive motor. The combination of the buffer plate and the exhaust pipe can achieve the elimination of bubbles and stable delivery of liquid.
It effectively eliminates bubbles, ensures the accuracy of liquid filling, reduces measurement errors and improves filling quality.
Smart Images
Figure CN223371227U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of buffer devices, in particular to a liquid beverage filling diversion buffer device. Background Art
[0002] In the beverage production process, the last step is to fill the beverage into beverage bottles through the filling machine, and then package it and transport it to the market for sale. The beverage passes through the diversion station and then moves to the filling machine for filling and packaging.
[0003] When using traditional beverage filling equipment, the beverage is often transported directly from the diversion station to the inner cavity of the beverage filling machine for direct filling. Because the diversion station is a closed circulation flow heating, and there are bubbles and pressure instability in the pipeline, the bubbles in the pipeline cannot be eliminated, causing the bubbles in the pipeline to enter the packaging box along with the beverage. In addition, each filling machine is independent and the production process is not synchronized, resulting in inaccurate measurement when filling each bag and large measurement errors. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the present invention provides a liquid beverage filling diversion buffer device, which has the advantages of good buffering effect and automatic exhaust, and solves the problems raised by the above background technology.
[0005] The utility model provides the following technical solutions: a liquid beverage filling diversion buffer device, comprising a buffer tank, a top cover is installed on the top of the buffer tank, a feed pipe is fixedly assembled on the outer wall of the buffer tank, a discharge pipe is fixedly assembled on the bottom of the buffer tank, a feed box is fixedly assembled on the inner wall of the buffer tank, a buffer plate is fixedly assembled on the inner wall of the buffer tank, an exhaust pipe is fixedly assembled on the outer wall of the buffer tank, a closing plate is fixedly assembled on the inner wall of the exhaust pipe, a movable groove is opened on the inner wall of the exhaust pipe, a limiting rod is fixedly assembled on the inner wall of the movable groove, a return spring is movably sleeved on the outer wall of the limiting rod, a movable plate is movably sleeved on the outer wall of the limiting rod, a closing plug is fixedly assembled on the outer wall of the movable plate, a driving plate is fixedly assembled on the inner wall of the exhaust pipe, and a driving motor is fixedly assembled on the power output shaft of the driving motor.
[0006] As a preferred technical solution of the present invention: the outer wall of the feed box passes through the outer wall of the buffer tank and is connected to the inner wall of the feed pipe, and the outer wall of the buffer plate is threaded.
[0007] As a preferred technical solution of the present invention: the outer wall shape of the closing plug matches the inner wall shape of the closing plate, and the inner wall diameter of the movable groove is larger than the inner wall diameter of the exhaust pipe.
[0008] As a preferred technical solution of the present invention: both ends of the outer wall of the return spring are in contact with the inner wall of the movable groove and the outer wall of the movable plate respectively, and the return spring is made of high carbon steel.
[0009] As a preferred technical solution of the present invention: the outer wall of the driving gear is meshed with the outer wall of the driving plate, there are two driving motors, and the two driving motors are respectively installed on the inner wall of the exhaust pipe.
[0010] As a preferred technical solution of the present invention: the inner cavity of the exhaust pipe is communicated with the inner cavity of the buffer tank, and the driving motor is a low-speed high-torque motor.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. The liquid beverage filling diversion buffer device, through the buffer plate arranged on the inner wall of the buffer tank and the feed box arranged on the inner wall of the buffer tank, when the beverage enters the buffer tank through the feed pipe, prevents the beverage in the feed pipe from directly entering the filling machine, allows the bubbles in the feed pipe to enter the buffer tank, and releases the gas in the buffer tank to the outside through the exhaust pipe, thereby preventing the bubbles in the feed pipe from directly entering the packaging box, thereby causing a large deviation in the capacity of the filled liquid.
[0013] 2. The liquid beverage filling diversion buffer device, through the exhaust pipe arranged on the outer wall of the buffer tank and the closing plug arranged in the inner cavity of the exhaust pipe, when the inner cavity of the buffer tank needs to be exhausted, the driving gear is driven to rotate under the action of the driving motor, thereby pulling the driving plate outward, so that the closing plug can be detached from the inner wall of the closing plate to release the gas in the inner cavity of the buffer tank. Under the action of the closing plug, external debris can be prevented from entering the inner cavity of the buffer tank through the exhaust pipe, thereby better playing the role of exhaust. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the buffer tank of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the buffer plate of the utility model;
[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the exhaust pipe of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the sealing plug of the utility model.
[0019] In the figure: 1. buffer tank; 2. top cover; 3. feed pipe; 4. discharge pipe; 5. feed box; 6. buffer plate; 7. exhaust pipe; 8. closing plate; 9. movable groove; 10. limit rod; 11. return spring; 12. movable plate; 13. closing plug; 14. drive plate; 15. drive motor; 16. drive gear. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1 - Figure 5 A liquid beverage filling diversion buffer device includes a buffer tank 1, a top cover 2 is installed on the top of the buffer tank 1, a feed pipe 3 is fixedly assembled on the outer wall of the buffer tank 1, a discharge pipe 4 is fixedly assembled on the bottom of the buffer tank 1, a feed box 5 is fixedly assembled on the inner wall of the buffer tank 1, a buffer plate 6 is fixedly assembled on the inner wall of the buffer tank 1, an exhaust pipe 7 is fixedly assembled on the outer wall of the buffer tank 1, a closing plate 8 is fixedly assembled on the inner wall of the exhaust pipe 7, a movable groove 9 is opened on the inner wall of the movable groove 9, a limiting rod 10 is fixedly assembled on the inner wall of the movable groove 9, a return spring 11 is movably sleeved on the outer wall of the limiting rod 10, a movable plate 12 is movably sleeved on the outer wall of the limiting rod 10, a closing plug 13 is fixedly assembled on the outer wall of the movable plate 12, a driving plate 14 is fixedly assembled on the outer wall of the exhaust pipe 7, and a driving motor 15 is fixedly assembled on the inner wall of the exhaust pipe 7. The power output shaft of the driving motor 15 is fixedly assembled with a driving gear 16.
[0022] In the above structure, by arranging the feed box 5 and the buffer plate 6 on the inner wall of the buffer tank 1, when the liquid beverage enters the inner cavity of the feed box 5 through the feed pipe 3, it flows downward along the inner walls of the feed box 5 and the buffer plate 6, thereby reducing the height to which the liquid beverage descends, so that the liquid can be slowly released into the inner cavity of the buffer tank 1, avoiding the beverage from falling directly from the top of the buffer tank 1, thereby generating a large number of bubbles on the top of the beverage liquid.
[0023] In a preferred embodiment, the outer wall of the feed box 5 passes through the outer wall of the buffer tank 1 and is connected to the inner wall of the feed pipe 3 , and the outer wall of the buffer plate 6 is threaded.
[0024] In the above structure, a feed box 5 is set on the inner wall of the buffer tank 1, and the other end of the feed box 5 is connected to the inner wall of the feed pipe 3, so that when the liquid enters the inner cavity of the feed box 5, it can flow downward along the inner wall of the feed box 5, so that the liquid flows downward along the inner wall of the buffer plate 6, and then released into the inner cavity of the buffer tank 1, avoiding the liquid from falling directly from the top of the buffer tank 1 to the bottom of the inner cavity of the buffer tank 1, so that the liquid can be relatively stable.
[0025] In a preferred embodiment, the outer wall shape of the closing plug 13 matches the inner wall shape of the closing plate 8 , and the inner wall diameter of the movable groove 9 is larger than the inner wall diameter of the exhaust pipe 7 .
[0026] In the above structure, by setting the closing plug 13 on the outer wall of the movable plate 12, the outer wall of the closing plug 13 can be fitted with the inner wall of the closing plate 8 under the action of the return spring 11, and the movable plate 12 and the closing plug 13 can be driven under the action of the return spring 11, so that the outer wall of the closing plug 13 blocks the inner cavity of the exhaust pipe 7.
[0027] In a preferred embodiment, two ends of the outer wall of the return spring 11 are in contact with the inner wall of the movable groove 9 and the outer wall of the movable plate 12 respectively, and the return spring 11 is made of high carbon steel.
[0028] In the above structure, the return spring 11 is arranged on the outer wall of the limit rod 10, and the movable plate 12 can be driven under the action of the return spring 11, so that the movable plate 12 can move along the outer wall of the limit rod 10, and then the position of the closing plug 13 can be adjusted, so that the distance between the outer wall of the closing plug 13 and the inner wall of the closing plate 8 can be adjusted.
[0029] In a preferred embodiment, the outer wall of the driving gear 16 meshes with the outer wall of the driving plate 14 , there are two driving motors 15 , and the two driving motors 15 are respectively installed on the inner wall of the exhaust pipe 7 .
[0030] In the above structure, the drive motor 15 is arranged on the inner wall of the exhaust pipe 7, and the drive gear 16 is arranged on the power output shaft of the drive motor 15. The drive gear 16 can be driven under the action of the drive motor 15, so that the drive gear 16 can drive the rotation of the drive plate 14, so that the drive plate 14 can pull the outer wall of the movable plate 12 to move, so that the movable plate 12 and the closing plug 13 can move on the outer wall of the limiting rod 10.
[0031] In a preferred embodiment, the inner cavity of the exhaust pipe 7 is communicated with the inner cavity of the buffer tank 1 , and the driving motor 15 is a low-speed high-torque motor.
[0032] In the above structure, the exhaust pipe 7 is arranged on the outer wall of the buffer tank 1, and the inner cavity of the exhaust pipe 7 is communicated with the inner cavity of the buffer tank 1. Due to the presence of bubbles and unstable pressure in the liquid beverage transported by the feed pipe 3, the liquid beverage can enter the inner cavity of the feed box 5 and move downward along the inner wall of the buffer plate 6 until it reaches the inner cavity of the buffer tank 1, thereby eliminating the bubbles generated by the feed pipe 3 during transportation.
[0033] Working principle: During the use of the above-mentioned equipment, when the feed tube 3 is transporting liquid beverages, bubbles and unstable pressure will exist in the inner cavity of the feed tube 3. At this time, the liquid beverage will enter the inner cavity of the feed box 5 along the inner wall of the feed tube 3, and flow into the inner cavity of the buffer plate 6 along the inner wall of the feed box 5, and enter the inner cavity of the buffer tank 1 along the inner wall of the buffer plate 6, and enter the inner cavity of the buffer tank 1 downward along the inner wall of the buffer plate 6, so as to prevent the liquid beverage from falling directly from the top of the buffer tank 1 to the bottom of the inner cavity of the buffer tank 1, so that the liquid can maintain a relatively stable state after entering the inner cavity of the buffer tank 1 again, and when the feed tube 3 releases the liquid beverage into the inner cavity of the buffer tank 1, the gas in the inner cavity of the feed tube 3 will also be released into the buffer tank 1, at this time, by starting the driving motor 15, the driving gear 16 is driven to rotate under the action of the driving motor 15, thereby driving the driving plate 14, so that the movable plate 12 can move along the outer wall of the limiting rod 10, so that the outer wall of the closing plug 13 can be separated from the inner wall of the closing plate 8, and then the inner cavity of the buffer tank 1 can be connected with the external environment under the action of the exhaust pipe 7, so as to achieve the effect of releasing the gas in the inner cavity of the buffer tank 1, and by controlling the movement of the closing plug 13, the distance between the outer wall of the closing plug 13 and the inner wall of the closing plate 8 can be more accurately controlled, thereby preventing external debris from passing through the inner cavity of the exhaust pipe 7 and entering the inner cavity of the buffer tank 1.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A liquid beverage filling diversion buffer device, comprising a buffer tank (1), characterized in that: The top of the buffer tank (1) is provided with a top cover (2), the outer wall of the buffer tank (1) is fixedly provided with a feed pipe (3), the bottom of the buffer tank (1) is fixedly provided with a discharge pipe (4), the inner wall of the buffer tank (1) is fixedly provided with a feed box (5), the inner wall of the buffer tank (1) is fixedly provided with a buffer plate (6), the outer wall of the buffer tank (1) is fixedly provided with an exhaust pipe (7), the inner wall of the exhaust pipe (7) is fixedly provided with a closing plate (8), and the inner wall of the exhaust pipe (7) is provided with a movable groove (9). The inner wall of the movable groove (9) is fixedly assembled with a limiting rod (10), the outer wall of the limiting rod (10) is movably sleeved with a return spring (11), the outer wall of the limiting rod (10) is movably sleeved with a movable plate (12), the outer wall of the movable plate (12) is fixedly assembled with a closing plug (13), the outer wall of the movable plate (12) is fixedly assembled with a driving plate (14), the inner wall of the exhaust pipe (7) is fixedly assembled with a driving motor (15), and the power output shaft of the driving motor (15) is fixedly assembled with a driving gear (16).
2. A liquid beverage filling diversion and buffering device according to claim 1, characterized in that: The outer wall of the feed box (5) passes through the outer wall of the buffer tank (1) and is connected to the inner wall of the feed pipe (3), and the outer wall of the buffer plate (6) is threaded.
3. The liquid beverage filling diversion and buffering device according to claim 2, characterized in that: The outer wall shape of the closing plug (13) matches the inner wall shape of the closing plate (8), and the inner wall diameter of the movable groove (9) is larger than the inner wall diameter of the exhaust pipe (7).
4. The liquid beverage filling diversion and buffering device according to claim 1, characterized in that: The two ends of the outer wall of the return spring (11) are in contact with the inner wall of the movable groove (9) and the outer wall of the movable plate (12) respectively, and the return spring (11) is made of high carbon steel.
5. The liquid beverage filling diversion and buffering device according to claim 4, characterized in that: The outer wall of the driving gear (16) is meshed with the outer wall of the driving plate (14). There are two driving motors (15), and the two driving motors (15) are respectively installed on the inner wall of the exhaust pipe (7).
6. The liquid beverage filling diversion and buffering device according to claim 1, characterized in that: The inner cavity of the exhaust pipe (7) is in communication with the inner cavity of the buffer tank (1), and the driving motor (15) is a low-speed, high-torque motor.