Oat powder enzymolysis equipment with anti-precipitation function
By introducing a combined structure of an outer shaft and an inner shaft into the oatmeal enzymatic hydrolysis equipment, the problems of insufficient material contact and deposition during the enzymatic hydrolysis of oatmeal are solved, the materials are fully mixed and suspended, and the efficiency and uniformity of the enzymatic hydrolysis process are improved.
Patent Information
- Application Number
- CN202521091311.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2035-05-30
AI Technical Summary
During the enzymatic hydrolysis process of oat flour, traditional stirring equipment causes insufficient contact between oat flour particles and enzyme solution, resulting in dead zones and sticky deposits easily forming at the bottom of the reactor. The existing scraper mechanism cannot effectively remove the colloid on the curved surface of the bottom of the reactor.
An oat flour enzymatic hydrolysis equipment with anti-precipitation function is designed. The outer shaft is used to drive the second stirring paddle and stirring blades to form a radial flow. Combined with the spiral blades and screw sleeve structure of the inner shaft, the material is fully mixed and suspended to prevent precipitation.
It effectively enhances the mixing effect of materials, avoids the adhesion and deposition of materials at the bottom of the kettle, and ensures the uniformity and efficiency of the enzymatic hydrolysis process.
Smart Images
Figure CN223373110U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to the technical field of oat flour processing, in particular to oat flour enzymatic hydrolysis equipment with an anti-precipitation function. Background Art
[0002] During the enzymatic hydrolysis of oat flour, the material system often exhibits high viscosity and high solids content. This is especially true after the addition of enzymes, as starches tend to form a colloidal suspension. Traditional mixing equipment often utilizes a single axial mixing structure, which has encountered the following technical bottlenecks in actual production: conventional impellers primarily generate axial flow during rotation, resulting in insufficient shear force on the material at the bottom, leading to insufficient contact between the oat flour particles and the enzyme solution; a "dead zone" easily forms at the bottom of the reactor, where unscraped material will undergo localized gelatinization at the enzymatic hydrolysis temperature of 60-70°C, causing adhesive deposits; and existing scraper mechanisms, most of which are fixed or passively rotating, are unable to effectively remove colloidal material adhering to the curved surface of the reactor bottom. Utility Model Content
[0003] The purpose of the utility model is to provide an oat flour enzymatic hydrolysis device with an anti-precipitation function to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an oatmeal enzymolysis device with an anti-precipitation function, comprising a reactor and an outer shaft, wherein the outer shaft is rotatably mounted inside the reactor, a first stirring paddle is provided on the upper side of the outer shaft, and a second stirring paddle is provided on the lower side of the outer shaft, and the second stirring paddle is in contact with the bottom of the reactor; a plurality of stirring blades are provided on the lower side of the outer shaft, and the stirring blades are rotatably mounted on the outer shaft via a rotating shaft, a hollow groove is provided on the lower side of the outer shaft, a vertical rod is provided inside the hollow groove, one end of the vertical rod is fixedly connected to the bottom of the reactor, and a first bevel gear is fixedly mounted on the other end of the vertical rod, and a second bevel gear is fixedly mounted on one end of the rotating shaft extending into the outer shaft (20), and the second bevel gear is meshed with the first bevel gear.
[0005] As a further solution of the present invention: a feed port is provided at the top of the reactor, and a discharge port is provided at the bottom of the reactor.
[0006] As a further solution of the present invention: a protective cover is provided on the upper side of the reactor, and a first gear and a second gear are installed inside the protective cover, and the first gear and the second gear are meshed. A stirring motor is also fixedly installed inside the protective cover, and the output end of the stirring motor is fixedly connected to the second gear, and the first gear is fixedly connected to the upper end of the outer shaft.
[0007] As a further solution of the present invention: a sliding sleeve is slidably mounted on the outer side of the outer shaft, and a spiral blade is fixedly mounted on the sliding sleeve.
[0008] As a further solution of the present invention: it also includes an inner shaft body, which is rotatably installed inside the outer shaft body. The outer shaft body is a hollow shaft structure, and a screw sleeve is slidably installed inside the outer shaft body. A threaded section is provided on the inner shaft body, and the threaded section is threadedly connected to the screw sleeve.
[0009] As a further solution of the present invention: the sliding sleeve is fixedly connected to the threaded sleeve.
[0010] As a further solution of the present invention: a driving motor is fixedly mounted on the protective cover, and an output end of the driving motor is fixedly connected to the inner shaft.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention arranges an outer shaft body inside the reactor, and installs a second stirring paddle on the lower side of the outer shaft body. During the rotation of the outer shaft body, the outer shaft body drives the second stirring paddle to rotate synchronously, so that the second stirring paddle can scrape off the material adhering to the bottom of the reactor while mixing the material, thereby avoiding material adhesion; a plurality of stirring blades are also arranged on the lower side of the outer shaft body. During the rotation of the outer shaft body, the stirring blades rotate and form a radial flow in the lower area of the reactor, thereby enhancing the suspension ability of the material in the lower area of the reactor and the adhering material scraped off by the second stirring paddle, thereby avoiding material sinking to the bottom. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the structure of an oat flour enzymatic hydrolysis device with an anti-precipitation function;
[0013] Figure 2 This is a schematic diagram of the structure of the oat flour enzymatic hydrolysis equipment with anti-precipitation function after the protective cover is removed;
[0014] Figure 3 This is a partial schematic diagram of the interior of the reactor in the oat flour enzymatic hydrolysis equipment with anti-precipitation function;
[0015] Figure 4 This is a schematic diagram of the structure of the stirring mechanism in the oat flour enzymatic hydrolysis equipment with anti-precipitation function;
[0016] Figure 5 A partial cross-sectional view of a stirring mechanism in an oat flour enzymatic hydrolysis device with an anti-precipitation function;
[0017] Figure 6 for Figure 5 A local enlarged schematic diagram of point A in the middle.
[0018] In the figure: 10-reactor, 11-bracket, 12-feed port, 13-protective cover, 14-drive motor, 15-first gear, 16-second gear, 17-discharge port, 20-outer shaft, 21-first stirring paddle, 22-second stirring paddle, 23-stirring blade, 24-vertical rod, 25-first bevel gear, 26-second bevel gear, 30-inner shaft, 31-spiral blade, 311-sliding sleeve, 32-threaded segment, 33-screw sleeve. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figures 1-6 In the embodiment of the present invention, an oat flour enzymolysis equipment with an anti-precipitation function includes a reactor 10 and an outer shaft body 20, the outer shaft body 20 is rotatably mounted inside the reactor 10, a first stirring paddle 21 is provided on the upper side of the outer shaft body 20, and a second stirring paddle 22 is provided on the lower side of the outer shaft body 20, the second stirring paddle 22 is in contact with the bottom of the reactor 10, and during the rotation of the outer shaft body 20, the outer shaft body 20 drives the second stirring paddle 22 to rotate synchronously, so that the second stirring paddle 22 mixes the materials and scrapes off the materials adhered to the bottom of the reactor 10 to avoid material adhesion; a plurality of stirring blades 23 are provided on the lower side of the outer shaft body 20, and the stirring blades 23 are rotatably mounted on the outer shaft body 20 through a rotating shaft, and a hollow groove is provided on the lower side of the outer shaft body 20, and a hollow groove is provided inside the hollow groove. A vertical rod 24 is provided, one end of which is fixedly connected to the bottom of the reactor 10, and a first bevel gear 25 is fixedly installed on the other end of the vertical rod 24. One end of the rotating shaft extends into the outer shaft body 20, penetrates into the hollow groove and is fixedly installed with a second bevel gear 26. The second bevel gear 26 is meshed with the first bevel gear 25. When the outer shaft body 20 rotates, the second bevel gear 26 revolves around the first bevel gear 25. Since the second bevel gear 26 is meshed with the first bevel gear 25, the second bevel gear 26 rotates during the revolution, thereby driving the rotating shaft and the stirring blade 23 to rotate. During the rotation of the stirring blade 23, a radial flow is formed in the lower area of the reactor 10, thereby enhancing the suspension ability of the material in the lower area of the reactor 10 and the adhesive material scraped off by the second stirring paddle 22, and preventing the material from sinking to the bottom.
[0021] In an embodiment of the present application, a feed port 12 is provided at the top of the reactor 10, and a discharge port 17 is provided at the bottom of the reactor 10. The feed port 12 is used to add materials to the interior of the reactor 10, and the materials include oatmeal powder, enzyme preparations, water, pH regulators, inactivators and other auxiliary materials. The discharge port 17 is used to discharge the oatmeal powder after enzymatic hydrolysis. The discharge port 17 is in a blocked state during the enzymatic hydrolysis process of the reactor 10 and is opened after the enzymatic hydrolysis is completed.
[0022] In the embodiment of the present application, a protective cover 13 is provided on the upper side of the reactor 10, and a first gear 15 and a second gear 16 are installed inside the protective cover 13, and the first gear 15 and the second gear 16 are engaged. A stirring motor (not shown in the figure) is also fixedly installed inside the protective cover 13, and the output end of the stirring motor is fixedly connected to the second gear 16, and the first gear 15 is fixedly connected to the upper end of the outer shaft 20.
[0023] In the embodiment of the present application, an inner shaft body 30 is also included, and the inner shaft body 30 is rotatably mounted inside the outer shaft body 20. The inner shaft body 30 rotates in opposite directions to the outer shaft body 20. The outer shaft body 20 is a hollow shaft structure, and a screw sleeve 33 is slidably mounted inside the outer shaft body 20. A threaded section 32 is provided on the inner shaft body 30, and the threaded section 32 is threadedly connected to the screw sleeve 33. When the inner shaft body 30 rotates, the threaded section 32 drives the screw sleeve 33 to slide inside the outer shaft body 20; a sliding sleeve 311 is slidably mounted on the outer side of the outer shaft body 20, and the sliding sleeve 311 is fixedly connected to the screw sleeve 33. A spiral blade 31 is fixedly mounted on the sliding sleeve 311. When the outer shaft When the body 20 rotates, the sliding sleeve 311 drives the spiral blade 31 to rotate, so that the spiral blade 31 drives the material inside the reactor 10 to rise through the axial thrust, further preventing the material from sinking to the bottom. During the rotation of the spiral blade 31, the material rising area can be adjusted by controlling the rotation of the inner shaft body 30 and adjusting the position of the sliding sleeve 311 and the spiral blade 31 using the threaded section 32 and the screw sleeve 33; further, in the embodiment of the present application, a drive motor 14 is fixedly mounted on the protective cover 13, and the output end of the drive motor 14 is fixedly connected to the inner shaft body 30. The drive motor 14 is used to control the rotation of the inner shaft body 30. In this embodiment, the drive motor 14 is a forward and reverse motor structure.
[0024] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0025] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An oat flour enzymolysis device with anti-precipitation function, characterized in that: The invention comprises a reactor (10) and an outer shaft (20), wherein the outer shaft (20) is rotatably mounted inside the reactor (10), a first stirring paddle (21) is provided on the upper side of the outer shaft (20), and a second stirring paddle (22) is provided on the lower side of the outer shaft (20), and the second stirring paddle (22) is in contact with the bottom of the reactor (10); a plurality of stirring blades (23) are provided on the lower side of the outer shaft (20), and the stirring blades (23) are rotatably mounted on the outer shaft (20) via a rotating shaft; a hollow groove is provided on the lower side of the outer shaft (20), and a vertical rod (24) is provided inside the hollow groove, one end of the vertical rod (24) is fixedly connected to the bottom of the reactor (10), and a first bevel gear (25) is fixedly mounted on the other end of the vertical rod (24); a second bevel gear (26) is fixedly mounted on one end of the rotating shaft extending into the outer shaft (20), and the second bevel gear (26) is meshed with the first bevel gear (25).
2. The oat flour enzymolysis equipment with anti-precipitation function according to claim 1, characterized in that: The top of the reactor (10) is provided with a feed port (12), and the bottom of the reactor (10) is provided with a discharge port (17).
3. The oat flour enzymolysis equipment with anti-precipitation function according to claim 1, characterized in that: A protective cover (13) is provided on the upper side of the reactor (10), and a first gear (15) and a second gear (16) are installed inside the protective cover (13), and the first gear (15) and the second gear (16) are meshed. A stirring motor is also fixedly installed inside the protective cover (13), and the output end of the stirring motor is fixedly connected to the second gear (16), and the first gear (15) is fixedly connected to the upper end of the outer shaft (20).
4. The oat flour enzymolysis equipment with anti-precipitation function according to claim 3, characterized in that: A sliding sleeve (311) is slidably mounted on the outer side of the outer shaft (20), and a spiral blade (31) is fixedly mounted on the sliding sleeve (311).
5. The oat flour enzymolysis equipment with anti-precipitation function according to claim 4, characterized in that: The invention also includes an inner shaft body (30), wherein the inner shaft body (30) is rotatably mounted inside the outer shaft body (20), the outer shaft body (20) is a hollow shaft structure, and a screw sleeve (33) is slidably mounted inside the outer shaft body (20), and a threaded section (32) is provided on the inner shaft body (30), and the threaded section (32) is threadedly connected to the screw sleeve (33); the sliding sleeve (311) is fixedly connected to the screw sleeve (33).
6. The oat flour enzymolysis equipment with anti-precipitation function according to claim 5, characterized in that: A drive motor (14) is fixedly mounted on the protective cover (13), and an output end of the drive motor (14) is fixedly connected to the inner shaft (30).