Electroplating bath of coarse-specification diamond wire production line
By adopting the convex groove and support bar design in the diamond wire production equipment, the rapid replacement of titanium blue and the stable liquid level of coarse-gauge diamond wire are achieved, which solves the problems of frequent replacement of anode titanium blue and liquid level control, improves the equipment utilization rate and reduces production costs.
Patent Information
- Application Number
- CN202422872160.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-25
AI Technical Summary
When producing coarse-gauge diamond wire, existing diamond wire production equipment faces problems such as frequent replacement of anode titanium blue, difficulty in controlling the solution level, and high production energy consumption, which affects utilization rate and increases costs.
The convex groove and support bar design on the side of the electroplating tank body are fixed. The titanium blue is placed under the wire mesh. The convex groove and support bar are used to realize the rapid replacement of titanium blue, avoid the wire mesh cutting operation, and ensure the stability of the anode area and liquid level.
It improves equipment utilization rate, reduces production costs, solves the problems of frequent replacement of anode titanium blue and liquid level control, and improves production efficiency.
Smart Images
Figure CN223373282U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond wire production lines, in particular to an electroplating tank for a coarse-gauge diamond wire production line. Background Art
[0002] In recent years, the application scope of diamond wire saws has become increasingly wider. On the one hand, the thinning of wires has deepened in the traditional solar silicon wafer industry. On the other hand, new application fields such as stone cutting, jade cutting, glass cutting, and metal cutting have become increasingly mature, and the required diamond wire specifications are relatively large. In particular, the stone cutting field has even shown a trend of increasingly larger specifications.
[0003] Traditional diamond wire production equipment typically utilizes a rectangular trough. The titanium blue anode can be placed either above or below the wire. Both methods have drawbacks for producing coarse-gauge diamond wire. Coarser diamond wire uses larger diamond particles, requiring a thicker nickel coating to bond the diamonds. This results in faster nickel consumption and a larger anode surface area, necessitating more frequent titanium blue replacement. Placing the titanium blue below the wire requires cutting the wire mesh to remove and replace the anode, significantly impacting production utilization. Placing the titanium blue above the wire, however, requires a deeper immersion depth in the solution due to the larger surface area of the thicker diamond wire. Furthermore, the thicker the wire, the wider the overflow port through which the wire mesh passes. This results in faster overflow and makes it more difficult to maintain the liquid level. Maintaining the liquid level requires increasing the power of the pump or the number of pumps, which incurs significant costs and increases energy consumption. Utility Model Content
[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide an electroplating tank for a coarse-gauge diamond wire production line, which does not require an additional pump body to increase the liquid level and can quickly replace titanium blue without cutting the wire mesh, effectively improving the equipment utilization rate and reducing production costs, and can effectively solve the problems in the background technology.
[0005] In order to achieve the purpose of the utility model, the utility model adopts the following technical solutions:
[0006] A plating tank for a coarse-gauge diamond wire production line comprises an electroplating tank body, a convex groove is fixed on the side of the electroplating tank body, a support bar is fixed on the inner side of the electroplating tank body, titanium blue is placed on the support bar, and an overflow port is opened on the inner support plate of the electroplating tank body.
[0007] Furthermore, there are three support bars, which are transversely fixed on the inner side of the electroplating tank body.
[0008] Furthermore, the convex groove is integrally formed with the body of the electroplating tank.
[0009] Compared with the prior art, the beneficial effects of the present invention are as follows: the electroplating tank of the coarse-gauge diamond wire production line has the following advantages: it can place titanium blue under the wire mesh, and the titanium blue is completely immersed in the solution, which fully guarantees the anode area, does not require an additional pump body to increase the liquid level, and can quickly replace titanium blue without cutting the wire mesh, which can effectively improve the equipment utilization rate and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0011] Figure 2 It is a schematic diagram of the three-dimensional side structure of the utility model.
[0012] In the figure: 1-convex groove, 2-support bar, 3-overflow port, 4-titanium blue, 5-electroplating tank body. DETAILED DESCRIPTION
[0013] The present invention will be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.
[0014] See also Figure 1-2 This embodiment provides a technical solution: an electroplating tank for a coarse-gauge diamond wire production line, comprising an electroplating tank body 5, a convex groove 1 fixed on the side of the electroplating tank body 5, the convex groove 1 and the tank body of the electroplating tank body 5 being integrally formed, a support bar 2 fixed on the inner side of the electroplating tank body 5, titanium blue 4 placed on the support bar 2, and an overflow port 3 being opened on the inner support plate of the electroplating tank body 5.
[0015] The convex groove 1 and the support bar 2 are added parts, and the other parts are basically the same as the electroplating tank of the diamond wire production line. The protruding length of the convex groove 1 can be determined according to the height of the wire mesh, the liquid level height and the inclination angle of the titanium blue 4 in and out. It is slightly higher than the liquid surface to prevent the solution from overflowing. When installing, put the titanium blue 4 in from the convex groove 1, push the wire mesh slightly up and push it to the bottom, then push the titanium blue 4 horizontally to the other end of the tank body, and then put in the second titanium blue 4 in the same way. When disassembling, pull out the titanium blue 4 from the convex groove 1 position, lift it up from the convex groove 1 position and pull it out. Blue 4 is taken out or put in at an angle from the convex groove 1, and after being put in, it is supported by the support bar 2 and slides to the other end. After all titanium blue 4 are installed, each titanium blue is connected and fixed by the titanium bar, so that the titanium blue 4 under the wire mesh can be quickly replaced without cutting the wire mesh. It can place titanium blue 4 under the wire mesh, and titanium blue 4 is completely immersed in the solution, which fully guarantees the anode area. There is no need to add an additional pump body to increase the liquid level, and titanium blue 4 can be quickly replaced without cutting the wire mesh, which can effectively improve the equipment utilization rate and reduce production costs.
[0016] There are three support bars 2, which are transversely fixed on the inner side of the electroplating tank body 5. The number, position and height of the support bars 2 can be adjusted according to the height between the titanium blue 4 and the wire mesh and the strength of the titanium blue 4 itself.
[0017] The working principle of the electroplating tank of a coarse-gauge diamond wire production line provided by the present invention is as follows: the convex groove 1 and the support bar 2 are added parts, and the other parts are basically the same as the electroplating tank of the diamond wire production line. The protruding length of the convex groove 1 can be determined according to the wire mesh height, the liquid level height and the inclination angle of the titanium blue 4 entering and exiting. It is slightly higher than the liquid surface to prevent the solution from overflowing. During installation, the titanium blue 4 is placed from the convex groove 1, and the wire mesh is slightly lifted up and pushed to the bottom. Then, the titanium blue 4 is pushed horizontally to the other end of the tank body, and the second titanium blue 4 is placed in the same way. During disassembly, the titanium blue 4 is pulled out from the convex groove 1 position, and it can be pulled out after being lifted from the convex groove 1 position. The titanium blue 4 is taken out or placed in at an angle from the convex groove 1 position, and after being placed, it is supported and slid to the other end by the support bar 2. After all the titanium blues 4 are installed, they are connected and fixed by titanium bars, so that the titanium blue 4 under the wire mesh can be quickly replaced without cutting the wire mesh.
[0018] It is worth noting that the components disclosed in the above embodiments are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0019] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two elements, or interaction between two elements, unless otherwise specified. Those skilled in the art can understand the specific meanings of the above terms in this utility model based on the specific circumstances. For example, a rotational connection can refer to a rotational connection via a bearing.
[0020] The parts of the present invention that are not described in detail are prior art. Although the present invention is specifically demonstrated and introduced in conjunction with the preferred implementation scheme, there are many methods and ways to implement the technical solution. The above is only a preferred implementation scheme of the present invention. However, technical personnel in the relevant field should understand that various changes can be made to the form and details of the present invention without departing from the spirit and scope of the present invention as defined by the attached claims, and all of them are within the scope of protection of the present invention.
Claims
1. An electroplating tank for a coarse-gauge diamond wire production line, comprising an electroplating tank body (5), characterized in that: A convex groove (1) is fixed on the side of the electroplating tank body (5), a support bar (2) is fixed on the inner side of the electroplating tank body (5), titanium blue (4) is placed on the support bar (2), and an overflow port (3) is opened on the inner support plate of the electroplating tank body (5).
2. The electroplating tank for a coarse-gauge diamond wire production line according to claim 1, characterized in that: Three support bars (2) are provided, and the three support bars (2) are transversely fixed on the inner side of the electroplating tank body (5).
3. The electroplating tank for a coarse-gauge diamond wire production line according to claim 1, characterized in that: The convex groove (1) and the groove body of the electroplating groove body (5) are integrally formed.