Non-woven fabric impregnation equipment

Abstract

The utility model discloses non-woven fabric impregnation equipment which comprises an impregnation pool, a conveying roller and a vacuum box, glue liquid used for impregnation is contained in the impregnation pool, the conveying roller is rotationally arranged in the impregnation pool, the vacuum box is fixedly arranged in the impregnation pool, a vacuum cavity is formed in the vacuum box, an adsorption plate is arranged on one side of the vacuum box, and the adsorption plate is arranged on the other side of the vacuum box. A plurality of air suction holes are formed in the adsorption plate, the air suction holes are communicated with the vacuum cavity, an air blowing pipe is connected to the vacuum box, and one end of the air blowing pipe penetrates through the gum dipping pool to be connected with a vacuum pump; according to the glue dipping device, the cloth is conveyed in the glue dipping pool, after the cloth is in contact with the adsorption plate on the vacuum box, the vacuum pump exhausts air and vacuumizes the vacuum cavity, the cloth can be adsorbed on the adsorption plate, glue on the other side of the cloth penetrates through the cloth and enters the vacuum cavity, glue dipping can be better carried out on the cloth, and the glue dipping effect is improved; and the glue solution is a glue solution with high solid content, so that the subsequent drying speed can be accelerated, and the use of energy is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of dipping equipment, in particular to a non-woven fabric dipping equipment. Background Art

[0002] Non-woven fabric is a kind of fabric that does not require spinning and weaving. It is simply a directional or random arrangement of textile short fibers or filaments to form a fiber mesh structure, which is then reinforced by mechanical, thermal bonding or chemical methods. In order to improve the mechanical properties of non-woven fabrics, it is generally necessary to dip the non-woven fabric in glue so that the surface and gaps of the non-woven fabric are filled with glue. After the glue solidifies, the non-woven fabric will have strong mechanical properties. When dipping, the non-woven fabric needs to be completely immersed in the glue. In order to facilitate the penetration of the glue, a low-solid content glue is generally used. Although low-solid content glue can easily penetrate the non-woven fabric, it contains more water, and the subsequent drying process takes longer and uses more energy. After the non-woven fabric is dipped in glue with a high-solid content glue, the drying time of the non-woven fabric is shorter, but it is not easy to penetrate the non-woven fabric, resulting in poor dipping effect. Utility Model Content

[0003] The purpose of the utility model is to provide a non-woven fabric dipping device to address the deficiencies of the above-mentioned prior art.

[0004] In order to solve the above problems, the technical solution adopted by the present invention is:

[0005] A nonwoven fabric dipping device comprises a dipping tank containing a dipping solution;

[0006] The conveying roller is rotatably arranged in the dipping tank and is used for conveying the fabric;

[0007] A vacuum box is fixedly arranged in the dipping tank, and a vacuum cavity is provided inside the vacuum box;

[0008] An adsorption plate is fixedly arranged on one side of the vacuum box, the adsorption plate contacts the fabric, and a plurality of suction holes are opened on the adsorption plate, and the suction holes are connected to the vacuum chamber;

[0009] The vacuum pump is connected to the vacuum box through a suction pipe.

[0010] Preferably, the conveying rollers are provided with two groups, both groups of conveying rollers are rotatably arranged in the dipping tank, and the cloth is wound between the two groups of conveying rollers.

[0011] Preferably, two vacuum boxes and two adsorption plates are provided, and the two vacuum boxes and the two adsorption plates are respectively located on both sides of the cloth.

[0012] Preferably, it also includes a glue squeezing component, which includes a frame located above the glue dipping pool, a fixed squeezing roller and a movable squeezing roller rotatably arranged on the frame, and the cloth is located between the fixed squeezing roller and the movable squeezing roller.

[0013] Preferably, a lifting plate is slidably provided on the frame, and the movable squeezing roller is rotatably provided on the lifting plate.

[0014] Preferably, a threaded rod is threadedly connected to the frame, one end of the threaded rod is rotatably connected to the lifting plate, and the threaded rod is used to drive the lifting plate to move up and down.

[0015] Preferably, a blowing nozzle is provided above the dipping pool, and two blowing nozzles are provided. The two blowing nozzles are respectively located on both sides of the cloth. The blowing nozzle is connected to an air blowing pipe for blowing off the glue on the cloth.

[0016] Preferably, a liquid level gauge is provided on the dipping tank for detecting the liquid level of the glue solution.

[0017] Preferably, a pressure sensor is provided on the intake pipe.

[0018] Preferably, a guide roller is rotatably provided above the dipping tank to guide the cloth.

[0019] The beneficial effects of adopting the above technical solution are:

[0020] 1. In the present invention, the dipping tank is used to hold the glue liquid. The glue liquid uses a high solid content glue liquid, which can be quickly dried in the later stage. During the dipping process, the cloth is completely immersed in the glue liquid. As the cloth is conveyed, when the cloth passes through the vacuum box, one side of the cloth contacts the adsorption plate, and the vacuum pump sucks air to generate a vacuum in the vacuum chamber. The glue liquid on the other side of the cloth can be sucked through the cloth, so that the glue liquid completely soaks the cloth, thereby improving the dipping effect;

[0021] 2. In the present invention, after the fabric is dipped in glue, it is transported to the glue squeezing assembly, where the fixed and movable squeezing rollers squeeze the fabric to squeeze out excess glue from the fabric, which eventually drips back into the dipping tank for glue recovery.

[0022] 3. In the present invention, some glue liquid remains on the fabric after the fabric is squeezed out, and the nozzle blows air to the fabric to blow the residual glue liquid off the fabric and drop it back into the glue dipping pool. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural diagram of the utility model;

[0024] Figure 2 This is a three-dimensional schematic diagram of the vacuum box of the present utility model;

[0025] Figure 3 It is a three-dimensional schematic diagram of the extrusion component of the utility model.

[0026] In the figure: 1 is the dipping tank, 2 is the conveying roller, 3 is the vacuum box, 4 is the adsorption plate, 5 is the suction hole, 6 is the vacuum pump, 7 is the suction pipe, 8 is the frame, 9 is the fixed squeezing roller, 10 is the dynamic squeezing roller, 11 is the lifting plate, 12 is the threaded rod, 13 is the blowing nozzle, 14 is the blowing pipe, 15 is the guide roller, 16 is the liquid level meter, and 17 is the pressure sensor. DETAILED DESCRIPTION

[0027] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0028] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0030] like Figure 1 and Figure 2As shown, a non-woven fabric dipping device includes a dipping tank 1, a conveyor roller 2, a vacuum box 3 and a vacuum pump 6. The upper end of the dipping tank 1 is an open structure. The interior of the dipping tank 1 is filled with glue for dipping. The glue is a high-solid content glue. The conveyor roller 2 is rotatably arranged in the dipping tank 1. There are two conveyor rollers 2, which are horizontally arranged. The conveyor rollers 2 are completely immersed in the glue. The fabric is wound between the two conveyor rollers 2, so that the fabric can be completely flattened between the two conveyor rollers 2, which is convenient for the adhesion and immersion of the glue. The vacuum box 3 is fixedly arranged at the dipping tank. In the pool 1, the glue completely immerses the vacuum box 3, and a vacuum cavity is provided inside the vacuum box 3. An adsorption plate 4 is fixedly provided on one side of the vacuum box 3. A plurality of suction holes 5 are provided on the adsorption plate 4. The suction holes 5 are connected to the vacuum cavity. The surface of the adsorption plate 4 in contact with the cloth is polished to make the surface smoother and will not scratch the cloth. An air suction pipe 7 is connected to the vacuum box 3, and the air suction pipe 7 is connected to the vacuum cavity. One end of the air suction pipe 7 extends to the outside of the dipping pool 1 and is connected to the input end of the vacuum pump 6. The output end of the vacuum pump 6 is connected to the dipping pool 1 through a connecting pipe. In the present invention, during the process of impregnation of the cloth, the cloth is completely immersed in the glue after being conveyed by the conveying roller 2. As the cloth is continuously conveyed, one side of the cloth contacts the adsorption plate 4, and the vacuum pump 6 sucks air to evacuate the vacuum chamber through the suction pipe 7. Since the suction hole 5 is connected with the vacuum chamber, the cloth can be adsorbed on the adsorption plate 4, and the glue on the side of the cloth away from the adsorption plate 4 can pass through the cloth and be sucked into the vacuum chamber. The glue impregnates the cloth when passing through the cloth, and the glue in the vacuum chamber can be transported back to the dipping tank 1 from the connecting pipe after being sucked by the vacuum pump 6, so as to avoid waste of glue. Since the glue is a glue with a high solid content, it has a low water content, and the subsequent drying is faster, which reduces the use of energy.

[0031] In another embodiment, there are two vacuum boxes 3 and two adsorption plates 4, which are respectively located on both sides of the cloth, and the two vacuum boxes 3 are staggered. In this embodiment, during the cloth conveying process, the two vacuum boxes 3 are respectively located on both sides of the cloth and the two vacuum boxes 3 are staggered. Each vacuum box 3 is provided with an adsorption plate 4, so that the glue can pass through both sides of the cloth, thereby improving the glue impregnation effect.

[0032] In another embodiment, Figure 3As shown, it also includes a glue squeezing component, which includes a frame 8, which is fixedly arranged above the dipping tank 1, and a fixed squeezing roller 9 and a dynamic squeezing roller 10 are rotatably arranged on the frame 8, and the fixed squeezing roller 9 is driven to rotate by a motor fixedly arranged on the frame 8, and a lifting plate 11 is slidably arranged on the frame 8, and the dynamic squeezing roller 10 is rotatably arranged on the lifting plate 11, and the cloth is located between the fixed squeezing roller 9 and the dynamic squeezing roller 10; in this embodiment, the position of the fixed squeezing roller 9 remains unchanged, and the distance between the fixed squeezing roller 9 and the dynamic squeezing roller 10 can be adjusted by adjusting the position of the lifting plate 11, and when the cloth passes between the fixed squeezing roller 9 and the dynamic squeezing roller 10, it can be squeezed by the fixed squeezing roller 9 and the dynamic squeezing roller 10 to squeeze out excess glue in the cloth, and the squeezed glue can drip from the cloth back into the dipping tank 1, so that the glue is recycled and reused to avoid glue waste.

[0033] Furthermore, a threaded rod 12 is threadedly connected to the frame 8, and one end of the threaded rod 12 is rotatably connected to the lifting plate 11. By rotating the threaded rod 12, the lifting and lowering of the threaded rod 12 on the frame 8 is controlled, and then the lifting plate 11 is driven to rise and fall on the frame 8, thereby realizing the distance adjustment between the fixed squeezing roller 9 and the movable squeezing roller 10.

[0034] In another embodiment, two squeezing rollers are rotatably provided on the frame 8, and the positions of the two squeezing rollers on the frame 8 are fixed, so the distance between the two squeezing rollers cannot be adjusted. The cloth is located between the two squeezing rollers, so the cloth can be squeezed by the two squeezing rollers when passing through the two squeezing rollers to squeeze out excess glue.

[0035] In another embodiment, a blowing nozzle 13 is provided above the dipping tank 1, and two blowing nozzles 13 are provided. The two blowing nozzles 13 are respectively located on both sides of the cloth, and the outlet end of the blowing nozzle 13 faces one side of the cloth. The blowing direction of the blowing nozzle 13 is inclined to the side of the cloth, and the blowing nozzle 13 is connected to a blowing pipe 14. One end of the blowing pipe 14 is connected to an air compressor, and high-pressure air can be sent into the blowing pipe 14. After the high-pressure air enters the blowing pipe 14, it is discharged from the outlet end of the blowing nozzle 13 and blown toward the cloth, so that the residual glue on the cloth can be blown off, and the glue falls back from the cloth into the dipping tank 1, and the glue is recycled.

[0036] Furthermore, a guide roller 15 is rotatably provided above the dipping tank 1 for guiding the cloth.

[0037] Furthermore, a liquid level gauge 16 is fixedly provided on the top of the dipping tank 1. The liquid level gauge 16 is an ultrasonic liquid level gauge, which is used to detect the liquid level of the glue solution, so that the glue solution in the dipping tank 1 remains stable. When the glue solution level is low, glue can be replenished in time.

[0038] Furthermore, a pressure sensor 17 is provided on the suction pipe 7. The pressure sensor 17 can detect the pressure in the suction pipe 7, so as to facilitate the adjustment of the air pressure in the vacuum box 3 and better achieve the dipping of glue.

[0039] Furthermore, a cylinder is fixedly installed in the dipping pool 1, and the vacuum box 1 is fixedly installed on the piston rod of the cylinder. The distance between the two vacuum boxes 1 can be adjusted by extending and retracting the piston rod of the cylinder to meet the dipping requirements of non-woven fabrics of different thicknesses.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A nonwoven fabric dipping device, characterized in that, It comprises a dipping tank (1) containing glue liquid for dipping; A conveying roller (2) is rotatably disposed in the dipping tank (1) and is used for conveying the cloth; A vacuum box (3) is fixedly arranged in the dipping tank (1), and a vacuum cavity is provided inside the vacuum box (3); An adsorption plate (4) is fixedly arranged on one side of the vacuum box (3), the adsorption plate (4) is in contact with the fabric, a plurality of suction holes (5) are provided on the adsorption plate (4), and the suction holes (5) are connected to the vacuum chamber; The vacuum pump (6) is connected to the vacuum box (3) via an air suction pipe (7).

2. A nonwoven fabric dipping device according to claim 1, characterized in that, The conveying rollers (2) are provided with two groups, and the two groups of conveying rollers (2) are both rotatably arranged in the dipping tank (1), and the cloth is wound between the two groups of conveying rollers (2).

3. A nonwoven fabric dipping device according to claim 1, characterized in that, Two of the vacuum boxes (3) and two of the adsorption plates (4) are provided, and the two vacuum boxes (3) and the two adsorption plates (4) are respectively located on both sides of the cloth.

4. A nonwoven fabric dipping device according to claim 1, characterized in that, The invention also includes a glue squeezing assembly, which includes a frame (8), the frame (8) is located above the glue dipping tank (1), a fixed squeezing roller (9) and a movable squeezing roller (10) are rotatably arranged on the frame (8), and the cloth is located between the fixed squeezing roller (9) and the movable squeezing roller (10).

5. A nonwoven fabric dipping device according to claim 4, characterized in that, A lifting plate (11) is slidably provided on the frame (8), and the movable squeezing roller (10) is rotatably provided on the lifting plate (11).

6. The nonwoven fabric dipping device according to claim 5, characterized in that: A threaded rod (12) is threadedly connected to the frame (8), one end of the threaded rod (12) is rotatably connected to the lifting plate (11), and the threaded rod (12) is used to drive the lifting plate (11) to rise and fall.

7. The nonwoven fabric dipping device according to claim 1, characterized in that: A blowing nozzle (13) is provided above the dipping tank (1), and two blowing nozzles (13) are provided. The two blowing nozzles (13) are respectively located on both sides of the cloth. The blowing nozzles (13) are connected to a blowing pipe (14) for blowing away the glue on the cloth.

8. The nonwoven fabric dipping device according to claim 1, characterized in that: A guide roller (15) is rotatably provided above the dipping tank (1) for guiding the cloth.

9. The nonwoven fabric dipping device according to claim 1, characterized in that: The dipping tank (1) is provided with a liquid level meter (16) for detecting the liquid level of the glue solution.

10. The nonwoven fabric dipping equipment according to claim 1, characterized in that: A pressure sensor (17) is provided on the air intake pipe (7).

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