Equipment for controlling construction quality of precast concrete sheet pile
The combination of guide frames, clamps and hand hoists solves problems such as disengagement, tilting and improper elevation control of precast concrete sheet piles during construction, achieving high-quality construction results and improved safety.
Patent Information
- Application Number
- CN202422765613.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Existing precast concrete sheet piles are prone to problems such as disengagement, tilting, improper elevation control, and poor linearity during installation and construction.
A combination of equipment including a guide frame, a clamp and a hand winch is used. The guide frame limits the left and right positions of the sheet piles, the clamp limits the front and back positions of the sheet piles, and the hand winch is used to achieve automatic braking and position adjustment to ensure that the sheet piles are tightly connected.
It significantly improves the construction quality, reduces the rate of disengagement and inclination, ensures the integrity and bearing capacity of the pile foundation, and at the same time improves construction safety and reduces costs.
Smart Images
Figure CN223373701U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of precast concrete sheet pile construction, in particular to a device for controlling the construction quality of precast concrete sheet piles. Background Art
[0002] Precast concrete sheet piles are mortise-and-tenon piles with a cross-section of 250 x 500 mm, with a tongue on one side and a groove on the other. Their advantage is that two adjacent precast concrete sheet piles fit together seamlessly through the tongue and groove, ensuring the integrity and bearing capacity of the pile foundation.
[0003] At present, existing precast concrete sheet piles are prone to problems such as disengagement, tilting, improper elevation control and poor linearity during installation and construction. Therefore, a device for controlling the construction quality of precast concrete sheet piles is proposed to solve this problem. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings of the existing technology and provide a device for controlling the construction quality of precast concrete sheet piles, so as to solve the problems of existing precast concrete sheet piles being prone to disengagement, tilting, improper elevation control and poor linearity during installation and construction.
[0005] To achieve the above-mentioned object, the present invention is designed to provide a device for controlling the construction quality of precast concrete sheet piles, comprising: a guide frame formed of two I-shaped channel steels, the spacing between the I-shaped channel steels being used to position a plurality of concrete sheet piles, the two I-shaped channel steels being used to limit the left and right sides of the concrete sheet piles;
[0006] A fixture movably mounted on two I-shaped channel steels, the fixture comprising: a first connecting plate and a second connecting plate respectively slidingly engaged with the two I-shaped channel steels, a plurality of connecting columns connecting the first connecting plate and the second connecting plate, and a plurality of bearings mounted on the connecting columns, the fixture being used to limit the front and rear lateral positions of the concrete sheet piles;
[0007] A hand chain hoist, wherein the fixed end of the hand chain hoist is connected to the I-shaped channel steel, and the movable end of the hand chain hoist is connected to the clamp.
[0008] Preferably, the fixture includes two or more steel rods arranged upper and lower as connecting columns for connecting the first connecting plate and the second connecting plate, the first connecting plate and the second connecting plate respectively cooperate with the inner walls of the two I-shaped channel steels, and the steel rod located at the bottom is clamped on the upper edge of the two I-shaped channel steels so that the fixture can slide forward and backward on the I-shaped channel steel.
[0009] The advantages of this utility model are that it significantly improves the construction quality of precast concrete sheet piles. The equipment utilizes a combination of clamps, chains, and hand hoists to tightly connect two adjacent sheet piles, effectively controlling the rate of disengagement, inclination, and elevation, ensuring the integrity and load-bearing capacity of the pile foundation. Furthermore, the hand hoist automatically brakes under load, enhancing construction safety and simplifying the operation process. Furthermore, the equipment's flexible structure and adaptability meet the needs of various construction environments, ultimately reducing construction costs and increasing the service life and reliability of the project.
[0010] Reference numerals
[0011] Figure 1 , is the overall structural diagram of this equipment;
[0012] Figure 2 , is a schematic diagram of the structure of a hand chain hoist;
[0013] Figure 3 , is a schematic diagram of the guide frame structure;
[0014] Figure 4 , is a schematic diagram of the fixture structure.
[0015] In the figure: 1. Hand chain hoist; 2. Guide frame; 3. Clamp; 4. Fixing hook; 5. Hand chain; 6. Traction chain; 7. First connecting plate; 8. Second connecting plate; 9. Connecting column; 10. Bearing. DETAILED DESCRIPTION
[0016] In order to make the purpose, principle and structure of the present invention more clear, it is further described below with reference to the accompanying drawings and specific embodiments.
[0017] See also Figure 1 This embodiment provides a device for controlling the construction quality of precast concrete sheet piles, which mainly includes a hand hoist 1, a guide frame 2, and a clamp 3.
[0018] See also Figure 2 This equipment includes two hand hoists, each of which has a fixed hook 4 at both ends. The fixed hooks 4 at both ends are fixed on the guide frame 2 and the clamp 3 respectively. The chain of the hand hoist 1 is an iron chain, which is divided into two parts, including a hand chain 5 and a traction chain 6. The position of the clamp 3 is adjusted by pulling the hand chain 5 of the hand hoist 1, and the traction chain 6 controls the specific position of the clamp 3. The hand hoist 1 generally adopts a ratchet friction plate single-phase brake, which can brake by itself under load. The ratchet engages with the ratchet under the action of the spring, so that the brake works safely.
[0019] See also Figure 3The guide frame 2 uses two I-shaped channel steels, and a 25cm spacing is reserved between the two steel plates. The two I-shaped channel steels are used to limit the left and right sides of the concrete sheet piles. An integral frame is formed by welding on site. Support frames made of two I-shaped channel steels are set at both ends of the guide frame 2, with a length of 6m.
[0020] See also Figure 4 The first and second connecting plates 7 and 8 are respectively provided with two circular holes of the same size. The first and second connecting plates 8 are respectively provided with two horizontal connecting columns 9 for connecting the two vertically arranged steel plates. The connecting columns 9 are two steel rods of the same size. Each end of the steel rod passes through the circular holes provided on the steel plates and is fixedly connected. The steel rod at the bottom is clamped on the upper edges of the two I-channel steels so that the clamp 3 slides forward and backward on the I-channel steel. Four sets of bearings 10 are relatively provided on the steel rods to control the steel rods to be telescopically movable and axially rotated. The clamp 3 is used to limit the front and rear lateral positions of the concrete sheet piles.
[0021] The working principle of the device for controlling the construction quality of precast concrete sheet piles provided by the utility model is as follows:
[0022] The hand chain hoist 1, the guide frame 2 and the clamp 3 are used to form a device for controlling the construction quality of precast concrete sheet piles, which controls the adjacent two precast concrete panels to be squeezed and tightly connected. The clamp 3 is adjusted according to the reserved width between the guide frames 2, and the first connecting plate 7 and the second connecting plate 8 of the clamp 3 are respectively matched with the inner wall of the two I-shaped channel steels so that the lowest connecting column 9 is clamped on the upper edge of the two I-shaped channel steels, and the hand chain 5 of the hand chain hoist 1 is pulled according to the width of the precast concrete panel. The distance between the clamp 3 and the precast concrete panel is adjusted by the pulling chain 6, and the precast concrete panel is placed from top to bottom into the reserved gap. After the first precast concrete panel is placed, the distance between the clamp 3 and the first concrete panel is controlled again by adjusting the hand chain hoist 1 according to the width of the precast concrete panel, and the second precast concrete panel is placed. Next, the number of precast concrete panels to be placed is adjusted in sequence to squeeze the two adjacent precast concrete panels tightly connected, thereby controlling the construction quality of the precast concrete panel.
[0023] The above description is only a specific implementation method of this utility model, but the protection scope of this utility model is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by this utility model, can make equivalent substitutions or changes based on the technical solutions and new concepts of this utility model, which should be covered by the protection scope of this utility model.
Claims
1. A device for controlling the construction quality of precast concrete sheet piles, characterized in that include: A guide frame composed of two I-shaped channel steels, the spacing between the I-shaped channel steels is used to set a number of concrete sheet piles, and the two I-shaped channel steels are used to limit the left and right sides of the concrete sheet piles; A fixture movably mounted on two I-shaped channel steels, the fixture comprising: a first connecting plate and a second connecting plate respectively slidingly engaged with the two I-shaped channel steels, a plurality of connecting columns connecting the first connecting plate and the second connecting plate, and a plurality of bearings mounted on the connecting columns, the fixture being used to limit the front and rear lateral positions of the concrete sheet piles; A hand chain hoist, wherein the fixed end of the hand chain hoist is connected to the I-shaped channel steel, and the movable end of the hand chain hoist is connected to the clamp.
2. A device for controlling the construction quality of precast concrete sheet piles according to claim 1, characterized in that The fixture includes two or more steel rods arranged upper and lower as connecting columns for connecting the first connecting plate and the second connecting plate. The first connecting plate and the second connecting plate are respectively matched with the inner side walls of the two I-shaped channel steels. The steel rod located at the bottom is clamped on the upper edges of the two I-shaped channel steels so that the fixture can slide forward and backward on the I-shaped channel steel.