Brake pad sintering equipment

Abstract

The utility model provides brake pad sintering equipment which comprises a discharging track, a sintering track, a tray and a dust removal mechanism, the discharging track is parallel to the sintering track, the tray is movably placed on the discharging track and the sintering track, the dust removal mechanism is installed at one end of the sintering track, a sintering furnace is installed in the middle of the sintering track, and the dust removal mechanism is communicated with the sintering furnace. A first pushing cylinder and a second pushing cylinder are installed at the two ends of the discharging track respectively, and a third pushing cylinder is installed at one end of the sintering track. During use, new materials used for sintering forming are placed on the material disc, the material disc is manually placed on the material placing track, the first pushing air cylinder pushes the material disc to move towards one side of the second pushing air cylinder, the second pushing air cylinder is controlled to push the material disc to move to the sintering track, and the material disc is pushed by the third pushing air cylinder to enter the sintering furnace to be sintered. Compared with an existing sintering process, manual carrying is not needed, manpower is saved through assembly line work, and the sintering efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of sintering equipment, in particular to a brake pad sintering equipment. Background Art

[0002] Sintering is a key step in the production of these brake pads, requiring a long, staged heating, insulation, and pressurization process. This process also places stringent requirements on the heating, insulation, and pressurization times within the sealed sintering furnace. Currently, the sintering process for automotive brake pads is mostly manual, with the sintering furnace operator manually setting the heating temperature. During the sintering process, the sintered material is manually placed on a tray, then taken to the furnace for sintering, and finally manually removed from the furnace. This manual sintering method has the disadvantage of requiring heavy handling between each process step, resulting in low sintering efficiency. Therefore, a sintering device that can replace manual handling and reduce workload is urgently needed. Summary of the Invention

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a brake pad sintering device for solving the technical problem of low sintering efficiency caused by high intensity of manual handling work in the sintering project.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a brake pad sintering equipment, comprising a discharge track, a sintering track, a tray and a dust removal mechanism, the discharge track and the sintering track are parallel, the tray is movably placed on the discharge track and the sintering track, the dust removal mechanism is installed at one end of the sintering track, a sintering furnace is installed in the middle of the sintering track, the dust removal mechanism is connected to the sintering furnace, a first pushing cylinder and a second pushing cylinder are respectively installed at both ends of the discharge track, and a third pushing cylinder is installed at one end of the sintering track.

[0005] Furthermore, the discharge track and the sintering track include circular shafts on both sides along the length direction, and the two ends of the tray are mounted between the two circular shafts.

[0006] Furthermore, a cover is installed between the sintering furnace and the dust removal mechanism, and an operating window that can be opened or closed is provided on the cover.

[0007] Furthermore, the sintering track is provided with a discharge slide below the operation window.

[0008] Furthermore, an air volume adjustment cover is installed at one end of the sintering furnace close to the dust removal mechanism.

[0009] Furthermore, the dust removal mechanism includes a barrel body, a centrifugal fan is installed on the upper end of the barrel body, and a filter plate and a sprinkler nozzle are installed inside the barrel body.

[0010] The beneficial effects of the utility model are:

[0011] The utility model discloses a brake pad sintering device, which includes a discharge track, a sintering track, a tray and a dust removal mechanism. The discharge track and the sintering track are parallel, and the tray can be movably placed on the discharge track and the sintering track. The dust removal mechanism is installed at one end of the sintering track, and a sintering furnace is installed in the middle of the sintering track. The dust removal mechanism is connected to the sintering furnace. A first push cylinder and a second push cylinder are respectively installed at both ends of the discharge track, and a third push cylinder is installed at one end of the sintering track. When in use, new materials for sintering and forming are placed on the tray, and the tray is manually placed on the discharge track. The first push cylinder pushes the tray toward the side of the second push cylinder, and the second push cylinder is controlled to push the tray to the sintering track. The tray is pushed into the sintering furnace for sintering by the third push cylinder. After sintering is completed, the tray is pushed out of the sintering furnace by the third push cylinder. Compared with the existing sintering process, no manual handling is required, and the assembly line work saves manpower and improves sintering efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0013] Figure 1 A schematic structural diagram of the brake pad sintering equipment described in the utility model;

[0014] Figure 2 A schematic structural diagram of the brake pad sintering equipment according to the present invention from another angle.

[0015] Description of main component symbols

[0016] 10. Unloading track; 101. First push cylinder; 102. Second push cylinder;

[0017] 20. Sintering track; 201. Sintering furnace; 202. Third push cylinder;

[0018] 30. Dust removal mechanism; 301. Barrel; 302. Centrifugal fan; 303. Filter plate; 304. Sprinkler nozzle;

[0019] 40. Material tray. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0021] Example

[0022] Please refer to Figure 1-2 The utility model provides a brake pad sintering equipment, including a discharge track 10, a sintering track 20, a tray and a dust removal mechanism 30. The discharge track 10 and the sintering track 20 form a closed circulation loop for moving and transporting the tray 40. The dust removal mechanism 30 is used to collect dust gas generated during the sintering process to prevent direct emission and air pollution.

[0023] Please refer to Figure 1-2 The dust removal mechanism 30 is installed at one end of the sintering track 20, and the sintering furnace 201 is installed in the middle of the sintering track 20. The dust removal mechanism 30 is connected to the sintering furnace 201. The discharge track 10 and the sintering track 20 are parallel. The tray is movably placed on the discharge track 10 and the sintering track 20. Specifically, handles are extended at both ends of the tray. The discharge track 10 and the sintering track 20 include circular shafts on both sides along the length direction. The handles at both ends of the tray are mounted between the two circular shafts and can move with the circular shafts. The material plate is used to load the material to be sintered and move. The first pushing cylinder 101 and the second pushing cylinder 102 are respectively installed at both ends of the discharge track 10, and the third pushing cylinder 202 is installed at one end of the sintering track 20. Specifically, the tray containing the material to be sintered is manually placed on the discharge track 10 close to the side of the first pushing cylinder 101, and the material tray 40 is arranged on the discharge track 10 and moves toward the side where the second pushing cylinder 102 is installed. After the material tray 40 moves to the second pushing cylinder 102, it is pushed from the end of the discharge track 10 to the sintering track 20 by the second pushing cylinder 102, and then pushed into the sintering furnace 201 for sintering by the third pushing cylinder 202. After the sintering is completed, the material tray 40 to be sintered that continues to move will push the sintered material tray 40 out of the sintering furnace 201, thereby completing the sintering of the brake pad.

[0024] Please refer to Figure 1-2A cover is installed between the sintering furnace 201 and the dust removal mechanism 30. The cover has a closable operating window. The sintered brake pads are moved from the sintering furnace 201 to the operating window. The operator can open the operating window and remove the tray 40 containing the sintered brake pads from the sintering track 20. The closable operating window can be closed when the sintering furnace 201 is in operation. The dust gas generated by sintering will not overflow, thus playing a protective role. Furthermore, an air volume adjustment cover is installed at one end of the sintering furnace 201 near the dust removal mechanism 30. The air volume adjustment cover can be adjusted according to the amount of dust gas generated by sintering to achieve an optimized exhaust effect.

[0025] Furthermore, the sintering track 20 is provided with a discharge slide below the operation window, and the tray 40 containing the sintered brake pads can be directly flipped over and tilted to slide out from the discharge slide, further improving the convenience of unloading, saving manpower and improving efficiency.

[0026] Please refer to Figure 1-2 The dust removal mechanism 30 includes a barrel 301, a centrifugal fan 302 is installed at the upper end of the barrel 301, and a filter plate 303 and a sprinkler nozzle 304 are installed inside the barrel 301. Specifically, the dust gas generated by the sintering furnace 201 during operation is collected into the barrel 301 by the centrifugal fan 302. The dust gas passes from the bottom of the barrel 301 upward through the filter plate 303 to filter out dust particles. The sprinkler nozzle 304 is installed inside the barrel 301. The water sprayed by the sprinkler nozzle 304 will flush these dust particles from the filter plate 303 to the bottom of the barrel 301, thereby achieving a dust removal effect.

[0027] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0028] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A brake pad sintering equipment, characterized in that: It includes a discharge track, a sintering track, a tray and a dust removal mechanism. The discharge track is parallel to the sintering track. The tray can be movably placed on the discharge track and the sintering track. The dust removal mechanism is installed at one end of the sintering track. A sintering furnace is installed in the middle of the sintering track. The dust removal mechanism is connected to the sintering furnace. A first pushing cylinder and a second pushing cylinder are respectively installed at both ends of the discharge track, and a third pushing cylinder is installed at one end of the sintering track.

2. The brake pad sintering equipment according to claim 1, characterized in that: The unloading track and the sintering track include circular shafts on both sides along the length direction, and the two ends of the tray are mounted between the two circular shafts.

3. The brake pad sintering equipment according to claim 1, characterized in that: A cover body is installed between the sintering furnace and the dust removal mechanism, and an operating window that can be opened or closed is provided on the cover body.

4. The brake pad sintering equipment according to claim 3, characterized in that: The sintering track is provided with a discharging slide below the operating window.

5. The brake pad sintering equipment according to claim 1, characterized in that: An air volume adjustment cover is installed at one end of the sintering furnace close to the dust removal mechanism.

6. The brake pad sintering equipment according to claim 1, characterized in that: The dust removal mechanism comprises a barrel body, a centrifugal fan is installed on the upper end of the barrel body, and a filter plate and a sprinkler nozzle are installed inside the barrel body.

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