Rapid bearing defect detection device for industrial robot
Through the rapid detection device for bearing defects of industrial robots, the servo motor and laser detector are combined with a telescopic rod structure to solve the problem of low efficiency of existing bearing detection and realize rapid and comprehensive detection of bearings.
Patent Information
- Application Number
- CN202422487703.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-15
AI Technical Summary
Existing bearing detection equipment has low detection efficiency and requires replacement of detection devices, which makes detection inconvenient.
The rapid detection device for bearing defects of industrial robots is adopted, which uses a servo motor to drive the rotating disk and laser detector, combined with an electric telescopic rod and a hydraulic telescopic rod to realize automated detection of bearings and adapt to changes in different sizes and positions.
It realizes rapid and comprehensive detection of bearings, improves detection efficiency and convenience, and is suitable for the detection of bearings of different sizes and shapes.
Smart Images

Figure CN223377208U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bearing detection equipment, in particular to a bearing defect rapid detection device for an industrial robot. Background Art
[0002] Bearings are essential core components in the mechanical manufacturing and machining industries. They are components that fix and reduce the load friction coefficient during mechanical transmission. That is, when other parts move relative to each other on the shaft, they are used to reduce the friction coefficient in power transmission and keep the center position of the shaft fixed.
[0003] Among mechanical products, bearings are high-precision products that require not only theoretical support from numerous disciplines, such as mathematics and physics, but also the expertise of numerous other disciplines, including materials science, heat treatment technology, precision machining and testing techniques, numerical control technology, effective numerical methods, and powerful computer technology. Testing technology is the last line of defense in bearing manufacturing, directly impacting the performance and safety of mechanical transmissions. Therefore, research into testing technology and improving its accuracy are of practical significance.
[0004] There are many different types of bearings, and each requires different inspection emphases. However, generally, these inspections include basic dimensional accuracy testing (inside and outside diameters), component burr detection (smoothness testing), clearance testing, flaw detection, and shape testing (for deformation). The inspection standards for bearings also vary depending on the type of bearing, with some prioritizing smoothness, others focusing on inside and outside diameters, and others requiring rigidity and durability. Therefore, during bearing inspection, different inspection techniques are selected based on the emphasis of the inspection standard.
[0005] At present, the detection efficiency of the bearing detection equipment used is not high, and for high-altitude bearing detection, the detection device needs to be replaced, which makes the detection inconvenient and low in efficiency. Summary of the Invention
[0006] Technical problems solved
[0007] In view of the deficiencies in the prior art, the present invention provides a device for quickly detecting bearing defects for an industrial robot to solve the above technical problems.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a rapid detection device for bearing defects for industrial robots, comprising a device main body, a servo motor is provided on the device main body, a rotating disk is installed on the action output shaft of the servo motor, a plurality of movable blocks are arranged along the circumferential direction of the rotating disk, a material discharge trough is provided on the movable block, a plurality of electric telescopic rods are arranged along the circumferential direction of the rotating disk, a through hole compatible with the electric telescopic rod is provided on the movable block, an L-shaped mounting frame is arranged on the device main body, a hydraulic telescopic rod is arranged on the mounting frame, and a laser detector is installed on the action output end of the hydraulic telescopic rod.
[0009] Preferably, a placement groove is provided on the rotating disk, and a plurality of movable blocks are placed on the placement groove.
[0010] Preferably, the rotating disk is provided with a plurality of reset chute grooves along the circumferential direction, a reset locking block is slidably arranged in the reset chute groove, and a locking groove adapted to the reset locking block is provided at one end of the plurality of movable blocks close to the reset chute groove.
[0011] Preferably, a reset spring is arranged in the reset chute, one end of the reset spring is mounted on the inner wall of the reset chute, and the other end of the reset spring is mounted on the reset locking block, and an adjusting block is provided on the top of the reset locking block.
[0012] Preferably, a top sliding hole is provided on the top inner wall of the reset sliding groove, and the top of the reset locking block is slidably arranged in the top sliding hole.
[0013] Preferably, refractive lenses inclined at 45° are arranged on both inner walls of the discharge trough.
[0014] Preferably, a slide made of anti-slip rubber material is arranged on the action output end of each of the electric telescopic rods.
[0015] Compared with the prior art, the present invention provides a rapid detection device for bearing defects of industrial robots, which has the following beneficial effects:
[0016] The utility model cooperates with the structures such as the rotating disk, the laser detector, the movable block and the electric telescopic rod, so that when testing the bearings, the bearings to be tested can be placed on the top of several electric telescopic rods in turn, and the rotating disk is driven to rotate by the servo motor, so that the bearings on the several electric telescopic rods pass through the bottom of the laser detector in turn for testing. The hydraulic telescopic rod can be extended and retracted to change the distance between the laser detector and the bearing, thereby achieving good testing of bearings of different sizes. In addition, according to the setting of the electric telescopic rod and the refractive lens, the electric telescopic rod can be used to drive the bearing to rise and fall vertically, so that the position between the bearing and the two refractive lenses changes, and the bearing can be more comprehensively tested by the laser detector. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 It is a side cross-sectional structural diagram of the movable block, electric telescopic rod and rotating disk of the utility model;
[0019] Figure 3 This is a schematic top view of the cross-sectional structure of the reset lock block and reset spring of the present invention;
[0020] Figure 4 For the utility model Figure 2 A magnified schematic diagram of the structure in the middle.
[0021] Among them: 1. Device body; 2. Mounting frame; 3. Hydraulic telescopic rod; 4. Rotating plate; 5. Movable block; 6. Electric telescopic rod; 7. Through hole; 8. Laser detector; 9. Servo motor; 10. Reset slide; 11. Reset spring; 12. Reset locking block; 13. Refractive lens; 14. Placement slot; 15. Locking slot; 16. Adjustment block; 17. Top slide hole; 18. Discharge chute. DETAILED DESCRIPTION
[0022] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0023] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0025] See also Figure 1-4 A rapid detection device for bearing defects for an industrial robot includes a device body 1, a servo motor 9 is provided on the device body 1, a rotating disk 4 is installed on the action output shaft of the servo motor 9, a plurality of movable blocks 5 are arranged on the rotating disk 4 along the circumferential direction, a material discharge trough 18 is opened on the movable block 5, a plurality of electric telescopic rods 6 are arranged on the rotating disk 4 along the circumferential direction, a through hole 7 is opened on the movable block 5 that is compatible with the electric telescopic rod 6, an L-shaped mounting frame 2 is arranged on the device body 1, a hydraulic telescopic rod 3 is arranged on the mounting frame 2, a laser detector 8 is installed on the action output end of the hydraulic telescopic rod 3, and a refractive lens 13 inclined at 45° is arranged on the inner walls of both sides of the material discharge trough 18.
[0026] By cooperating with each other, such as the rotating disk 4, the laser detector 8, the movable block 5 and the electric telescopic rod 6, when testing the bearings, the bearings to be tested can be placed on the top of several electric telescopic rods 6 in turn, and the rotating disk 4 can be driven to rotate by the servo motor 9, so that the bearings on the several electric telescopic rods 6 pass through the bottom of the laser detector 8 in turn for testing. The hydraulic telescopic rod 3 can be extended and retracted to change the distance between the laser detector 8 and the bearing, thereby achieving good testing of bearings of different sizes. Moreover, according to the setting of the electric telescopic rod 6 and the refractive lens 13, the electric telescopic rod 6 can drive the bearing to rise and fall vertically, so that the position between the bearing and the two refractive lenses 13 changes, and the bearing can be more comprehensively tested by the laser detector 8.
[0027] Specifically, in this embodiment, a placement groove 14 is provided on the rotating disk 4 , and the plurality of movable blocks 5 are all placed on the placement groove 14 .
[0028] The placement groove 14 is arranged to facilitate the placement of the movable block 5 . When placing the movable block 5 , the through hole 7 on the movable block 5 is aligned with the electric telescopic rod 6 on the rotating disk 4 for docking.
[0029] Specifically, in this embodiment, a plurality of reset grooves 10 are provided on the rotating disk 4 along the circumferential direction, a reset locking block 12 is slidably arranged in the reset groove 10, and a locking groove 15 adapted to the reset locking block 12 is provided at one end of the plurality of movable blocks 5 close to the reset groove 10.
[0030] By setting the reset lock block 12, after the movable block 5 is docked with the electric telescopic rod 6 through the through hole 7, the reset lock block 12 can be inserted into the locking groove 15 on the movable block 5 to achieve locking and fixing between the movable block 5 and the rotating disk 4.
[0031] Specifically, in this embodiment, a reset spring 11 is arranged in the reset groove 10, one end of the reset spring 11 is installed on the inner wall of the reset groove 10, and the other end of the reset spring 11 is installed on the reset locking block 12, and an adjustment block 16 is provided on the top of the reset locking block 12.
[0032] By setting the reset spring 11, the reset lock block 12 can be pressed against the inner wall of the reset slide groove 10 by the reset spring 11, and then the reset lock block 12 can be pressed against the locking groove 15 on the movable block 5, thereby ensuring the connection stability between the movable block 5 and the rotating disk 4.
[0033] Specifically, in this embodiment, a top sliding hole 17 is defined on the top inner wall of the reset sliding groove 10 , and the top of the reset locking block 12 is slidably arranged in the top sliding hole 17 .
[0034] The top sliding hole 17 is arranged to limit the movement range of the reset locking block 12 .
[0035] Specifically, in this embodiment, a slide made of anti-slip rubber is arranged on the action output end of each of the electric telescopic rods 6 .
[0036] The non-slip rubber slide can be used to ensure the stability of the bearing when it is placed on the top of the electric telescopic rod 6.
[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rapid detection device for bearing defects of an industrial robot, comprising a device body, characterized in that: A servo motor is provided on the main body of the device, a rotating disk is installed on the action output shaft of the servo motor, a plurality of movable blocks are arranged along the circumferential direction of the rotating disk, a material discharge trough is provided on the movable block, a plurality of electric telescopic rods are arranged along the circumferential direction of the rotating disk, a through hole compatible with the electric telescopic rod is provided on the movable block, an L-shaped mounting frame is arranged on the main body of the device, a hydraulic telescopic rod is arranged on the mounting frame, and a laser detector is installed on the action output end of the hydraulic telescopic rod.
2. The rapid detection device for bearing defects of an industrial robot according to claim 1, characterized in that: A placement groove is provided on the rotating disk, and a plurality of movable blocks are placed on the placement groove.
3. The rapid detection device for bearing defects of an industrial robot according to claim 1, characterized in that: The rotating disk is provided with a plurality of reset chute grooves along the circumferential direction, wherein reset locking blocks are slidably arranged in the reset chute grooves, and a locking groove adapted to the reset locking blocks is provided at one end of the plurality of movable blocks close to the reset chute grooves.
4. The rapid detection device for bearing defects of an industrial robot according to claim 3, characterized in that: A reset spring is arranged in the reset chute, one end of the reset spring is mounted on the inner wall of the reset chute, and the other end of the reset spring is mounted on the reset locking block, and an adjusting block is provided on the top of the reset locking block.
5. The rapid detection device for bearing defects of an industrial robot according to claim 3, characterized in that: A top sliding hole is provided on the top inner wall of the reset sliding groove, and the top of the reset locking block is slidably arranged in the top sliding hole.
6. The rapid detection device for bearing defects of an industrial robot according to claim 1, characterized in that: Refractive lenses inclined at 45 degrees are arranged on the inner walls of both sides of the discharge trough.
7. The rapid detection device for bearing defects of an industrial robot according to claim 1, characterized in that: The action output ends of the plurality of electric telescopic rods are all provided with slides made of anti-skid rubber material.