Optical flaw detector for gray fabric of textile

By designing an optical defect detector for textile grey fabrics and utilizing a combination of a detection mechanism and a transmission mechanism, stable conveying and tension adjustment of the grey fabric are achieved, thus solving the problem of defect obstruction caused by wrinkles during the detection process and ensuring the detection effect.

CN223377215UActive Publication Date: 2025-09-23JINGAN COUNTY YANYAN CLOTHING CO LTD
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Patent Information

Application Number
CN202422409967.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-09-23
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Existing textile grey fabric inspection devices are prone to wrinkles during transportation, which causes defects to be obscured and affects the inspection effect.

Method used

An optical defect detector for textile grey fabrics was designed. The detector mechanism, transmission mechanism and support mechanism were adopted. The driving motor drove the transmission wheel and transmission belt to perform circular motion. The hydraulic cylinder and air cylinder were combined to adjust the height of the transmission cylinder and support cylinder to achieve tension adjustment and support of the grey fabric and avoid the appearance of wrinkles.

Benefits of technology

It achieves stable conveying of grey fabric during the inspection process, avoids the generation of wrinkles, and ensures the accuracy and effect of defect detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a textile grey cloth optical flaw detector, and relates to the technical field of textile grey cloth detection. After the driving machine is started, the driving wheel, the transmission belt and the transmission wheel can be driven to do circular motion, when the transmission wheel rotates, the transmission shaft and the transmission cylinder can be driven to do circular motion, the purpose of flaw detection can be achieved under the cooperation of the detection camera, and the outer diameter of the transmission cylinder can be changed along with winding of the transmission cylinder; the height of the positioning seat, the transmission shaft and the transmission cylinder can be adjusted by starting the hydraulic cylinder, namely the tension of the gray fabric can be adjusted, and the transmission effect can be guaranteed by replacing transmission belts with different lengths; after the air cylinder is started, the purpose of height adjustment of the fixing base, the connecting shaft and the bearing cylinder can be achieved, the purpose of supporting the middle section of gray fabric can be achieved, the purpose of tension adjustment can also be achieved, wrinkles can be avoided, and the detection effect can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile grey cloth detection, in particular to an optical defect detector for textile grey cloth. Background Art

[0002] With the development of the economy and the improvement of people's living standards, my country's textile industry has developed rapidly. We use a lot of grey cloth in our lives. Grey cloth refers to natural cotton cloth that has not been printed and dyed. Grey cloth will have defects in the production process. If the defects are not discovered, it will affect the beauty of the cloth. It is necessary to use a defect scanner to detect defects on the surface of the grey cloth.

[0003] During the detection process of the existing device, the grey fabric is prone to wrinkles during transportation, which will cause the defects to be obscured, affecting the defect detection work and resulting in poor detection results. Therefore, we propose an optical defect detector for textile grey fabrics. Utility Model Content

[0004] The purpose of the present invention is to solve the problems mentioned in the above background technology and provide an optical defect detector for textile grey fabrics.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0006] An optical defect detector for textile grey fabrics, comprising:

[0007] The detection mechanism includes a fixing frame, two positioning columns symmetrically arranged inside the fixing frame, a positioning frame installed at the lower end of the positioning columns, a plurality of connecting frames evenly arranged in the horizontal direction of the positioning frame, a positioning cylinder installed inside the connecting frame via a connecting shaft, a detection camera installed at the lower end of the positioning cylinder, and a positioning member detachably installed on the circumferential surface of the positioning column;

[0008] Two sets of symmetrically arranged transmission mechanisms are installed inside the fixed frame, each set of the transmission mechanisms includes a transmission cylinder, a transmission shaft installed on both sides of the transmission cylinder, a positioning seat installed on the outside of the transmission shaft, a hydraulic cylinder installed below the positioning seat, a transmission wheel sleeved on the circumferential surface of the transmission shaft, a driving wheel connected to the transmission wheel through a transmission belt, and a driving motor installed inside the driving wheel;

[0009] A supporting mechanism is installed between the two sets of transmission mechanisms, and the supporting mechanism includes a supporting cylinder, a connecting shaft installed on both sides of the supporting cylinder, a fixing seat installed on the outside of the connecting shaft, and a cylinder installed at the lower end of the fixing seat;

[0010] A positioning plate is installed at the lower end of the fixing frame.

[0011] Furthermore, an inner top wall of the upper end of the fixing frame is provided with a mounting groove, and the upper end of the positioning frame is mounted in the mounting groove.

[0012] Furthermore, the circumferential surface of the positioning column is provided with an external thread, the interior of the positioning member is provided with an internal thread, and the positioning column and the positioning member are connected through threads.

[0013] Furthermore, each of the connecting frames is provided with an empty slot inside, and the positioning cylinder is installed in the empty slot.

[0014] Furthermore, limiting grooves are provided on the inner walls on both sides of the fixing frame, and the outer sides of the positioning seat and the fixing seat are movably connected to the fixing frame through the limiting grooves.

[0015] Furthermore, bearings are sleeved on the circumferential surfaces of the intersections of the two ends of the transmission shaft with the transmission cylinder and the positioning seat.

[0016] Furthermore, the circumferential outer walls of the transmission wheel and the driving wheel are provided with connecting grooves, and the transmission belt is detachably installed in the connecting grooves.

[0017] The beneficial effects of the utility model are as follows:

[0018] 1. After the driving machine of the utility model is started, it can drive the driving wheel, transmission belt and transmission wheel to perform circular motion. When the transmission wheel rotates, it will drive the transmission shaft and transmission drum to perform circular motion. With the cooperation of the detection camera, the purpose of defect detection can be achieved. As the transmission drum is wound, its outer diameter will change. Starting the hydraulic cylinder can achieve the purpose of height adjustment of the positioning seat, transmission shaft and transmission drum, that is, the purpose of adjusting the tension of the grey cloth can be achieved. Replacing the transmission belts of different lengths can ensure the transmission effect.

[0019] 2. After the cylinder is started, the utility model can achieve the purpose of height adjustment of the fixed seat, the connecting shaft and the supporting cylinder, which can not only achieve the purpose of supporting the middle section of the grey cloth, but also achieve the purpose of adjusting the tension, avoid wrinkles and ensure the detection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0021] Figure 2 It is a three-dimensional schematic diagram of the detection mechanism in the utility model;

[0022] Figure 3 It is a three-dimensional schematic diagram of the positional relationship between the transmission mechanism and the supporting mechanism in the present utility model.

[0023] Figure numerals: 1. Detection mechanism; 101. Fixing frame; 102. Positioning column; 103. Positioning frame; 104. Connecting frame; 105. Connecting shaft; 106. Positioning cylinder; 107. Detection camera; 108. Positioning member; 2. Transmission mechanism; 201. Transmission cylinder; 202. Transmission shaft; 203. Positioning seat; 204. Hydraulic cylinder; 205. Transmission wheel; 206. Transmission belt; 207. Driving wheel; 208. Driving machine; 3. Supporting mechanism; 301. Supporting cylinder; 302. Connecting shaft; 303. Fixing seat; 304. Cylinder; 4. Positioning plate. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0025] See also Figure 1 - Figure 3 The utility model provides a textile fabric optical defect detector, comprising:

[0026] Detection mechanism 1, the detection mechanism 1 includes a fixed frame 101, two positioning columns 102 symmetrically arranged inside the fixed frame 101, a positioning frame 103 installed at the lower end of the positioning column 102, a plurality of connecting frames 104 evenly arranged in the horizontal direction of the positioning frame 103, a positioning cylinder 106 installed inside the connecting frame 104 through a connecting shaft 105, a detection camera 107 installed at the lower end of the positioning cylinder 106, and a positioning piece 108 detachably installed on the circumferential surface of the positioning column 102.

[0027] Under the action of the fixing frame 101, the installation stability of the positioning column 102 and the positioning frame 103 can be achieved. Under the cooperation of the positioning column 102 and the positioning member 108, the installation stability of the positioning frame 103 can be achieved. By disassembling the positioning member 108, the positioning column 102 can be disassembled, so that the positioning frame 103 and the components below it can be disassembled. Under the action of the positioning frame 103, the installation stability of the connecting frame 104 can be guaranteed. Under the action of the connecting frame 104, the installation stability of the connecting shaft 105 and the positioning cylinder 106 can be guaranteed. Under the action of the positioning cylinder 106, the installation stability of the detection camera 107 can be guaranteed. Under the action of the detection camera 107, the purpose of defect detection can be achieved.

[0028] Two sets of symmetrically arranged transmission mechanisms 2 are installed inside the fixed frame 101. Each set of transmission mechanisms 2 includes a transmission cylinder 201, a transmission shaft 202 installed on both sides of the transmission cylinder 201, a positioning seat 203 installed on the outside of the transmission shaft 202, a hydraulic cylinder 204 installed below the positioning seat 203, a transmission wheel 205 sleeved on the circumferential surface of the transmission shaft 202, a driving wheel 207 connected to the transmission wheel 205 through a transmission belt 206, and a driving motor 208 installed on the inside of the driving wheel 207.

[0029] Under the action of the transmission drum 201, the purpose of winding the grey cloth can be achieved; under the action of the transmission shaft 202, the installation stability of the transmission drum 201 can be guaranteed; under the action of the hydraulic cylinder 204, the support purpose of the positioning seat 203 can be achieved; under the action of the positioning seat 203, the installation stability of the transmission shaft 202 can be guaranteed; under the action of the transmission shaft 202, the installation stability of the transmission wheel 205 can be guaranteed; under the action of the driving machine 208, the installation stability of the driving wheel 207 can be achieved; under the action of the transmission belt 206, the connection stability of the driving wheel 207 and the driving wheel 205 can be achieved. In actual use, the transmission mechanism 2 on one side is selected as the transmission On the outgoing side, the transmission mechanism 2 on the other side serves as the winding side. After starting the driving machine 208, it can drive the driving wheel 207, the transmission belt 206 and the transmission wheel 205 to perform circular motion. When the transmission wheel 205 rotates, it will drive the transmission shaft 202 and the transmission cylinder 201 to perform circular motion. With the cooperation of the detection camera 107, the purpose of defect detection can be achieved. As the transmission cylinder 201 is wound, its outer diameter will change. Starting the hydraulic cylinder 204 can achieve the purpose of height adjustment of the positioning seat 203, the transmission shaft 202 and the transmission cylinder 201, that is, the purpose of adjusting the tension of the grey cloth can be achieved, and then replacing the transmission belt 206 of different lengths can ensure the transmission effect.

[0030] The supporting mechanism 3 is installed between the two sets of transmission mechanisms 2. The supporting mechanism 3 includes a supporting cylinder 301, a connecting shaft 302 installed on both sides of the supporting cylinder 301, a fixed seat 303 installed on the outside of the connecting shaft 302, and a cylinder 304 installed at the lower end of the fixed seat 303.

[0031] Under the action of the supporting cylinder 301, the purpose of supporting the grey cloth during the transmission process can be achieved. Under the action of the cylinder 304, the purpose of supporting the fixed seat 303 can be achieved. Under the action of the fixed seat 303, the installation stability of the connecting shaft 302 can be achieved. After starting the cylinder 304, the height adjustment purpose of the fixed seat 303, the connecting shaft 302 and the supporting cylinder 301 can be achieved, which can not only achieve the purpose of supporting the middle section of the grey cloth, but also achieve the purpose of adjusting the tension, avoid wrinkles, and ensure the detection effect.

[0032] The positioning plate 4 is mounted on the lower end of the fixing frame 101; under the action of the positioning plate 4, the supporting purpose of the fixing frame 101 and the driving machine 208 can be achieved, thereby ensuring the use effect of the fixing frame 101 and the driving machine 208.

[0033] In this embodiment, preferably, an installation groove is opened on the inner top wall of the upper end of the fixing frame 101, and the upper end of the positioning frame 103 is installed in the installation groove; under the action of the installation groove, the installation stability of the positioning frame 103 can be guaranteed, thereby ensuring the use effect of the positioning frame 103.

[0034] In this embodiment, preferably, the circumferential surface of the positioning column 102 is provided with an external thread, the interior of the positioning member 108 is provided with an internal thread, and the positioning column 102 and the positioning member 108 are connected by threads; the positioning column 102 and the positioning member 108 can be separated by the threaded connection.

[0035] In this embodiment, preferably, each connecting frame 104 has an empty slot inside, and the positioning cylinder 106 is installed in the empty slot; the installation stability of the positioning cylinder 106 can be guaranteed under the action of the empty slot.

[0036] In this embodiment, preferably, limiting grooves are provided on the inner walls on both sides of the fixing frame 101, and the outer sides of the positioning seat 203 and the fixing seat 303 are movably connected with the fixing frame 101 through the limiting grooves; under the action of the limiting grooves, space can be provided for the movement of the positioning seat 203 and the fixing seat 303, and the limiting effect is also achieved.

[0037] In this embodiment, preferably, the circumferential surfaces of the intersections of the two ends of the transmission shaft 202 with the transmission cylinder 201 and the positioning seat 203 are both sleeved with bearings; under the action of the bearings, the connection stability of the transmission shaft 202 with the transmission cylinder 201 and the positioning seat 203 can be ensured, and the rotation of the transmission shaft 202 will not be affected.

[0038] In this embodiment, preferably, a connecting groove is opened on the circumferential outer wall of the transmission wheel 205 and the driving wheel 207, and the transmission belt 206 can be detachably installed in the connecting groove; under the action of the connecting groove, the installation stability of the transmission belt 206 can be guaranteed, and the transmission belt 206 can be replaced.

[0039] The working principle and usage process of the present invention: When the device is in use, the positioning plate 4 can achieve the supporting purpose of the fixing frame 101 and the driving machine 208, thereby ensuring the use effect of the fixing frame 101 and the driving machine 208; the fixing frame 101 can achieve the installation stability of the positioning column 102 and the positioning frame 103, and the cooperation of the positioning column 102 and the positioning member 108 can achieve the installation stability of the positioning frame 103. By disassembling the positioning member 108, the positioning column 102 can be disassembled, thereby achieving the disassembly of the positioning frame 103 and the components below it. Under the action of the positioning frame 103, the installation stability of the connecting frame 104 can be guaranteed. Under the action of the connecting frame 104, the installation stability of the connecting shaft 105 and the positioning cylinder 106 can be guaranteed. Under the action of the positioning cylinder 106, the installation stability of the detection camera 107 can be guaranteed. Under the action of the detection camera 107, the purpose of defect detection can be achieved. When in use, the transmission mechanism 2 on one side is selected as the output side, and the transmission mechanism 2 on the other side is selected as the winding side. After starting the driving machine 208, it can drive the driving wheel 207, the transmission belt 206 and the transmission wheel 205 to perform circular motion. When the transmission wheel 205 rotates, it will drive the transmission shaft 202 and the transmission drum 201 to perform circular motion. With the cooperation of the detection camera 107, the purpose of defect detection can be achieved. As the transmission drum 201 is wound, its outer diameter will change. Starting the hydraulic cylinder 204 can achieve the purpose of height adjustment of the positioning seat 203, the transmission shaft 202 and the transmission drum 201, that is, the purpose of adjusting the tension of the grey cloth can be achieved. Replacing the transmission belt 206 of different lengths can ensure the transmission effect; after starting the cylinder 304, the purpose of height adjustment of the fixed seat 303, the connecting shaft 302 and the supporting drum 301 can be achieved, which can not only achieve the purpose of supporting the middle section of the grey cloth, but also achieve the purpose of adjusting the tension, avoid wrinkles, and ensure the detection effect.

[0040] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A textile fabric optical defect detector, characterized in that: include: A detection mechanism (1), comprising a fixing frame (101), two positioning columns (102) symmetrically arranged inside the fixing frame (101), a positioning frame (103) installed at the lower end of the positioning column (102), a plurality of connecting frames (104) evenly arranged in the horizontal direction of the positioning frame (103), a positioning cylinder (106) installed inside the connecting frame (104) via a connecting shaft (105), a detection camera (107) installed at the lower end of the positioning cylinder (106), and a positioning member (108) detachably installed on the circumferential surface of the positioning column (102); Two sets of symmetrically arranged transmission mechanisms (2) are installed inside the fixed frame (101), and each set of the transmission mechanisms (2) includes a transmission cylinder (201), a transmission shaft (202) installed on both sides of the transmission cylinder (201), a positioning seat (203) installed outside the transmission shaft (202), a hydraulic cylinder (204) installed below the positioning seat (203), a transmission wheel (205) sleeved on the circumferential surface of the transmission shaft (202), a driving wheel (207) connected to the transmission wheel (205) through a transmission belt (206), and a driving machine (208) installed inside the driving wheel (207); A supporting mechanism (3) is installed between the two groups of transmission mechanisms (2), and the supporting mechanism (3) includes a supporting cylinder (301), a connecting shaft (302) installed on both sides of the supporting cylinder (301), a fixing seat (303) installed outside the connecting shaft (302), and a cylinder (304) installed at the lower end of the fixing seat (303); A positioning plate (4) is mounted on the lower end of the fixing frame (101).

2. The optical defect detector for textile grey fabrics according to claim 1, characterized in that: An inner top wall of the upper end of the fixing frame (101) is provided with a mounting groove, and the upper end of the positioning frame (103) is mounted in the mounting groove.

3. The optical defect detector for textile grey fabrics according to claim 1, characterized in that: The circumferential surface of the positioning column (102) is provided with an external thread, the interior of the positioning member (108) is provided with an internal thread, and the positioning column (102) and the positioning member (108) are connected via threads.

4. The optical defect detector for textile grey fabrics according to claim 1, characterized in that: Each connecting frame (104) is provided with an empty slot inside, and the positioning cylinder (106) is installed in the empty slot.

5. The optical defect detector for textile grey fabrics according to claim 1, characterized in that: Limiting grooves are provided on the inner walls of both sides of the fixing frame (101), and the outer sides of the positioning seat (203) and the fixing seat (303) are movably connected to the fixing frame (101) through the limiting grooves.

6. The optical defect detector for textile grey fabrics according to claim 1, characterized in that: The circumferential surfaces of the two ends of the transmission shaft (202) where they intersect with the transmission cylinder (201) and the positioning seat (203) are sleeved with bearings.

7. The optical defect detector for textile grey fabrics according to claim 1, characterized in that: The circumferential outer walls of the transmission wheel (205) and the driving wheel (207) are provided with connection grooves, and the transmission belt (206) is detachably installed in the connection grooves.