High-temperature organic waste gas detection device

By designing a high-temperature organic waste gas detection device with a heat dissipation cooling insert module and a filtering connector, the problems of waste gas detection accuracy and instrument life under high temperature conditions are solved, and convenient and safe high-temperature waste gas detection is achieved.

CN223377256UActive Publication Date: 2025-09-23SUZHOU LVLANG ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202422659073.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-23
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

Existing high-temperature organic waste gas detection devices cannot accurately measure under high-temperature conditions, and conventional detection methods have problems such as easy damage to the equipment, inconvenience in carrying, discontinuous or inaccurate detection.

Method used

A high-temperature organic waste gas detection device was designed, which included a heat dissipation and cooling insert module and a filtering connector. It was connected to the PID detector through a sealing plug. The exhaust gas temperature was reduced by metal pipes and heat dissipation fins, and particulate matter and water vapor were filtered through F5-grade primary filter cotton to protect the detection instrument.

Benefits of technology

It realizes accurate detection of organic waste gas under high temperature conditions, prolongs the service life of the detection instrument, has a simple and portable structure, is safe and reliable, does not require an external power supply, and is easy to use in various occasions.

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Abstract

The high-temperature organic waste gas detection device comprises a heat dissipation cooling type insertion module, the lower part of the heat dissipation cooling type insertion module is communicated with a detection port through a sealing plugging piece, and the upper part of the heat dissipation cooling type insertion module is provided with a filtering type connecting piece; the sealing plugging piece is used as a detection port and a connection sealing end at the lower part of the heat dissipation cooling type insertion module, the connected high-temperature organic waste gas is introduced into the heat dissipation cooling type insertion module to form an efficient organic waste gas cooling structure, and the cooled organic waste gas is correspondingly introduced into the PID detector through the filtering type connecting piece to be detected. The pre-cooling type high-temperature organic waste gas detection structure is formed.
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Description

Technical Field

[0001] The utility model relates to environmental protection technology and equipment for use thereof, in particular to waste gas detection, and specifically to a high-temperature organic waste gas detection device. Background Art

[0002] In the treatment of organic waste gas from electronic component sintering, portable PID detectors are commonly used to measure organic waste gas concentrations. These instruments utilize photoionization technology, or PID, and are characterized by their compact size and fast response. However, they are subject to strong interference at high temperatures, making it difficult to accurately measure high-temperature waste gas concentrations and prone to damage to components. Therefore, the detection temperature is typically below 80°C. Sintering waste gas is typically hot and contains moisture and particulate matter, which can damage PID detectors and significantly shorten their service life.

[0003] When treating the waste gas from the sintering of electronic components, processes involving combustion, such as catalytic combustion, are usually used. The temperature of the gas emitted after combustion treatment is higher, reaching over 100°C, making it inconvenient to directly use a PID detector for detection.

[0004] At present, there are three general methods for treating high-temperature organic waste gas that needs to be detected:

[0005] 1) Use a portable FID detector for detection: This instrument uses hydrogen ion flame technology and is insensitive to temperature conditions. However, it is relatively large compared to a PID detector, making it difficult to carry. It also requires an external power supply, which limits its use scenarios.

[0006] 2) Take samples first and test after cooling: This method cannot detect continuously and cannot reflect the rapid and continuous changes in gas concentration. In addition, the container collecting the waste gas is at risk of leakage and dilution during transportation.

[0007] 3) If the high-temperature exhaust gas flows into the main exhaust pipe, it is tested at the main exhaust pipe and the theoretical concentration is obtained by calculation: However, the height of the exhaust pipe detection port is generally set high, and frequent climbing of the detection platform increases the workload, and the calculated value is not as accurate as direct measurement.

[0008] Therefore, in the field work of the sintering waste gas treatment industry, there is an urgent need for a device that can reduce the temperature of high-temperature organic waste gas and facilitate direct detection using a PID detector.

[0009] Therefore, it is necessary to provide a high-temperature organic waste gas detection device to solve the above problems. Utility Model Content

[0010] The purpose of the utility model is to provide a high-temperature organic waste gas detection device.

[0011] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0012] A high-temperature organic waste gas detection device includes a heat dissipation and cooling insert module, the lower portion of the heat dissipation and cooling insert module is connected to a detection port through a sealing plug, and the upper portion of the heat dissipation and cooling insert module is provided with a filter-type connector;

[0013] The sealing plugging part is used as the connecting sealing end between the detection port and the lower part of the heat dissipation and cooling insert module. After the connection, the high-temperature organic waste gas is introduced into the heat dissipation and cooling insert module to form a high-efficiency organic waste gas cooling structure. The cooled organic waste gas is introduced into the PID detector through the corresponding filter connector for detection, forming a pre-cooling high-temperature organic waste gas detection structure.

[0014] Furthermore, the sealing plugging member is made of cotton or plastic which does not react with exhaust gas components and is not easily breathable.

[0015] Furthermore, the heat dissipation cooling insert module includes a metal pipe, on which a plurality of heat dissipation fins are provided via a fixed connection portion.

[0016] Furthermore, the fixed connection portion fixes the heat dissipating fins by an extrusion-type hard connection.

[0017] Furthermore, the heat dissipation fins are metal fins.

[0018] Furthermore, the heat dissipation fins are made of aluminum and have a heat transfer coefficient of 237W / (m·K).

[0019] Furthermore, the filter connector has built-in F5 grade primary filter cotton.

[0020] Furthermore, the length of the metal pipe is selected to suit the application and the metal pipe is bent according to the requirements of the application.

[0021] Compared with the existing technology, the utility model effectively reduces the temperature of high-temperature organic waste gas and protects the PID detector from being damaged by high temperature; it has a certain filtering effect on particulate matter and water vapor, and prolongs the service life of the PID detector; the structure is simple and portable, safe and reliable, and does not require external water, electricity and gas conditions; metal materials can be selected as needed, such as copper with good thermal conductivity and aluminum that is light and easy to process; the length and bending can be freely selected, which is convenient for detecting detection ports that are high above the ground or inconveniently located, and the cooling performance is not affected after bending; the processing process does not require welding, which is energy-saving, environmentally friendly and safe. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural diagram of the present utility model. DETAILED DESCRIPTION

[0023] Example:

[0024] See Figure 1This embodiment shows a high-temperature organic waste gas detection device, including a heat dissipation and cooling insert module, the lower part of the heat dissipation and cooling insert module is connected to the detection port through a sealing plug 5, and the upper part of the heat dissipation and cooling insert module is provided with a filter type connector 4;

[0025] The sealing plugging part 5 is used as the connecting sealing end of the detection port and the lower part of the heat dissipation and cooling insert module. After the connection, the high-temperature organic waste gas is introduced into the heat dissipation and cooling insert module to form a high-efficiency organic waste gas cooling structure. The cooled organic waste gas is introduced into the PID detector through the filter connector 4 for detection, forming a pre-cooling high-temperature organic waste gas detection structure.

[0026] The sealing member 5 is made of cotton or plastic which does not react with exhaust gas components and is not easily breathable.

[0027] The heat dissipation cooling type insert module comprises a metal pipe 1 , on which a plurality of heat dissipation fins 2 are provided via a fixed connection portion 3 .

[0028] The fixed connection portion 3 fixes the heat dissipating fins by an extrusion-type hard connection.

[0029] The heat dissipation fins 2 are metal fins;

[0030] In this embodiment, the heat dissipation fins 2 are preferably made of aluminum, and the heat transfer coefficient is 237 W / (m·K).

[0031] The filter connector 4 has built-in F5 grade primary filter cotton.

[0032] The length of the metal pipe 1 is selected to suit the application and is bent according to the requirements of the application.

[0033] Compared with the existing technology, the utility model effectively reduces the temperature of high-temperature organic waste gas and protects the PID detector from being damaged by high temperature; it has a certain filtering effect on particulate matter and water vapor, and prolongs the service life of the PID detector; the structure is simple and portable, safe and reliable, and does not require external water, electricity and gas conditions; metal materials can be selected as needed, such as copper with good thermal conductivity and aluminum that is light and easy to process; the length and bending can be freely selected, which is convenient for detecting detection ports that are high above the ground or inconveniently located, and the cooling performance is not affected after bending; the processing process does not require welding, which is energy-saving, environmentally friendly and safe.

[0034] The above descriptions are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, and these all fall within the scope of protection of the present invention.

Claims

1. A high-temperature organic waste gas detection device, characterized by: It includes a heat dissipation and cooling type insert module, the lower part of the heat dissipation and cooling type insert module is connected to the detection port through a sealing plug, and the upper part of the heat dissipation and cooling type insert module is provided with a filtering type connector; The sealing plugging part is used as the connecting sealing end between the detection port and the lower part of the heat dissipation and cooling insert module. After the connection, the high-temperature organic waste gas is introduced into the heat dissipation and cooling insert module to form a high-efficiency organic waste gas cooling structure. The cooled organic waste gas is introduced into the PID detector through the corresponding filter connector for detection, forming a pre-cooling high-temperature organic waste gas detection structure.

2. A high-temperature organic waste gas detection device according to claim 1, characterized in that: The sealing parts are made of cotton, plastic and other materials that do not react with exhaust gas components and are not easily breathable.

3. The high-temperature organic waste gas detection device according to claim 2, characterized in that: The heat dissipation cooling type insertion module comprises a metal pipe, on which a plurality of heat dissipation fins are arranged via a fixed connection portion.

4. A high-temperature organic waste gas detection device according to claim 3, characterized in that: The fixed connection portion fixes the heat dissipation fins by an extrusion-type hard connection method.

5. A high-temperature organic waste gas detection device according to claim 4, characterized in that: The heat dissipation fins are metal fins.

6. A high-temperature organic waste gas detection device according to claim 5, characterized in that: The heat sink fins are made of aluminum and have a heat transfer coefficient of 237W / (m·K).

7. A high-temperature organic waste gas detection device according to any one of claims 1 to 6, characterized in that: The filter connector has built-in F5 grade primary filter cotton.

8. The high-temperature organic waste gas detection device according to claim 7, characterized in that: The length of the metal pipe is selected to suit the application and is bent according to the requirements of the application.