Multi-section adjustable transformer iron core structure

The multi-stage adjustable transformer core structure, combined with sliding components and limit components, solves the problem that the existing core structure cannot adjust the position and fix it, and realizes flexible adjustment and stable installation of the transformer core.

CN223378000UActive Publication Date: 2025-09-23FOSHAN WEILONGSHI ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202422717263.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-23
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The existing transformer core structure is an integral structure, which cannot adapt to transformer designs of different sizes. It is difficult to adjust the position during use and lacks effective limit fixation, resulting in poor installation stability.

Method used

It adopts a multi-stage adjustable transformer core structure, through the combined design of sliding components and limit components, and uses hydraulic cylinders and bidirectional cylinders to drive the sliding plate and limit plate to achieve position adjustment and fixation of the core.

Benefits of technology

Flexible adjustment and stable installation of the transformer core are achieved, and the adjustability and stability of the installation are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-section adjustable transformer iron core structure, which relates to the technical field of transformers and comprises a fixed seat and a square groove, the square groove penetrates through the upper surface of the fixed seat, a sliding component is arranged in the square groove, and a limiting component is arranged on the upper surface of the fixed seat. The sliding assembly comprises a first round hole penetrating through one side of the outer surface of the fixing base, a hydraulic cylinder is fixedly connected to one side of the outer surface of the fixing base, a fixing column is connected to the output end of the hydraulic cylinder, a sliding groove penetrates through one side of the outer surface of the fixing base, a fixing round rod is fixedly installed on the inner wall of the sliding groove, and a sliding plate is slidably connected to the outer surface of the fixing round rod. A second round hole penetrates through one side of the outer surface of the sliding plate. By arranging the sliding assembly, when the hydraulic cylinder is operated, the output end of the hydraulic cylinder pushes the fixed column to move, drives the sliding plate to move, drives the iron core column installed on the upper surface of the sliding plate and the iron core sheets stacked on the outer surface of the iron core column to move, and adjusts the positions of the iron core columns and the iron core sheets.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformers, in particular to a multi-section adjustable transformer core structure. Background Art

[0002] The iron core is the primary magnetic circuit component of a transformer. It's typically constructed from stacked hot-rolled or cold-rolled silicon steel sheets with a high silicon content and coated with an insulating varnish. The iron core and the coils wound around it form a complete electromagnetic induction system. The power a power transformer can transmit depends on the material and cross-sectional area of ​​the iron core. Current transformer cores are typically fabricated by stacking silicon steel sheets on top of an iron core. However, these cores are typically monolithic and can only accommodate transformer designs of a single size, which is insufficient for current applications.

[0003] As disclosed in Chinese patent CN207503785U, an adjustable high-stability transformer core comprises an upper iron yoke and a lower iron yoke, the upper iron yoke and the lower iron yoke are composed of a connecting block, a movable connecting plate and an intermediate connecting block, and the adjacent sides of the connecting block are provided with vertically arranged connecting grooves and edge core column connecting grooves, the intermediate connecting block is a T-shaped block, the horizontal ends of the intermediate connecting block are fixedly connected to the movable connecting plate, the two ends of the movable connecting plate are provided with a limited slide, the limited slide is connected and movably provided with a slide, the slide body is provided with multiple rows of through holes, the front end of the slide is provided with a connecting hole, and the vertical end of the intermediate connecting block is provided with an intermediate core column connecting groove. The utility model is novel in structure, stable, easy to assemble and easy to transport, and the assembly of cores of different specifications can be achieved through the adjustable design of the movable connecting plate.

[0004] However, during use, the adjustable high-stability transformer core is not convenient for pushing and sliding the transformer core, adjusting its position, and realizing its installation operation. Moreover, there is no structure for limiting and fixing the transformer core after installation, resulting in insufficient installation stability and low adjustability.

[0005] Therefore, a multi-stage adjustable transformer core structure is proposed to solve the above problems. Utility Model Content

[0006] The purpose of the present invention is to solve the problems raised in the above background technology, and to provide a multi-stage adjustable transformer core structure.

[0007] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0008] A multi-stage adjustable transformer core structure comprises a fixing seat and a square slot, wherein the square slot passes through the upper surface of the fixing seat, a sliding component is arranged inside the square slot, and a limiting component is arranged on the upper surface of the fixing seat.

[0009] Furthermore, the sliding assembly includes a No. 1 circular hole passing through one side of the outer surface of the fixed seat, a hydraulic cylinder is fixedly connected to one side of the outer surface of the fixed seat, an output end of the hydraulic cylinder is connected to a fixed column, a slide groove is passed through one side of the outer surface of the fixed seat, a fixed round rod is fixedly installed on the inner wall of the slide groove, the outer surface of the fixed round rod is slidably connected to a sliding plate, and a No. 2 circular hole is passed through one side of the outer surface of the sliding plate.

[0010] Furthermore, the limiting assembly includes a bidirectional cylinder fixedly connected to the upper surface of the fixed seat, the output ends on both sides of the bidirectional cylinder are connected to push rods, one end surface of the push rods is fixedly connected to a connecting plate, a compression spring is fixedly connected to the middle position of one side of the outer surface of the connecting plate, and one end of the compression spring is fixedly connected to the limiting plate.

[0011] Furthermore, an iron core column is installed in the middle position of the upper surface of the sliding plate, iron core sheets are stacked on the outer surface of the iron core column, a fixing rod is fixedly connected to the upper surface of the sliding plate, and a top plate is fixedly connected to the top surface of the fixing rod.

[0012] Furthermore, the sliding grooves are symmetrically distributed on both sides of the outer surface of the fixed seat, the sliding plate is connected to the outer surface of the fixed round rod through the No. 2 circular hole, and the fixed round rod is connected to the sliding plate through the No. 2 circular hole.

[0013] Furthermore, one end of the fixing column passes through the No. 1 circular hole and is connected to the output end of the hydraulic cylinder, and the surface of one end of the fixing column is fixedly connected to one side of the outer surface of the sliding plate.

[0014] Furthermore, the compression springs are symmetrically distributed at both ends of one side of the outer surface of the connecting plate, and the bidirectional cylinders are symmetrically distributed at both sides of the upper surface of the fixing seat.

[0015] The beneficial effects of the utility model are as follows:

[0016] The utility model sets a sliding component. When the hydraulic cylinder is operated, the output end of the hydraulic cylinder pushes the fixed column to move, and drives the sliding plate to move, driving the iron core column installed on the upper surface of the sliding plate and the iron core plate stacked on the outer surface of the iron core column to move and adjust their positions. By setting a limit component, after the positions of the iron core column and the iron core plate are adjusted, the bidirectional cylinder is operated. The output ends on both sides of the bidirectional cylinder simultaneously push the push rod to move. The movement of the push rod drives the connecting plate and the limit plate connected by the compression spring to move, and the limit plate moves to clamp the iron core plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic structural diagram of the utility model from a first perspective;

[0018] Figure 2 This is a schematic structural diagram of the sliding assembly of the utility model;

[0019] Figure 3 This is a schematic diagram of the iron core structure of the utility model;

[0020] Figure 4 It is a schematic structural diagram of the limit assembly of the utility model.

[0021] Figure numerals: 1. Fixed seat; 2. Sliding assembly; 201. Square groove; 202. Round hole No. 1; 203. Hydraulic cylinder; 204. Fixed column; 205. Fixed round rod; 206. Sliding plate; 207. Round hole No. 2; 208. Slide groove; 3. Limiting assembly; 301. Bidirectional cylinder; 302. Push rod; 303. Connecting plate; 304. Compression spring; 305. Limiting plate; 4. Iron core column; 401. Iron core piece; 402. Fixed rod; 403. Top plate. DETAILED DESCRIPTION

[0022] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0024] It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings. In addition, the terms "first," "second," etc. are used only to distinguish the descriptions and are not to be understood as indicating or implying relative importance.

[0025] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.

[0026] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of the present invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.

[0027] like Figure 1-4 As shown, a multi-stage adjustable transformer core structure includes a fixing base 1 and a square slot 201. The square slot 201 runs through the upper surface of the fixing base 1. A sliding component 2 is arranged inside the square slot 201. A limiting component 3 is arranged on the upper surface of the fixing base 1. The square slot 201 runs through the upper surface of the fixing base 1. The sliding component 2 arranged inside the square slot 201 slides the transformer core to adjust the placement position of the transformer core. Cooperating with the limiting component 3, the limiting component 3 is used to limit the position of the transformer core after sliding and moving, and at the same time complete the clamping and fixation of the transformer core.

[0028] The sliding assembly 2 includes a No. 1 circular hole 202 that passes through one side of the outer surface of the fixed base 1, a hydraulic cylinder 203 is fixedly connected to one side of the outer surface of the fixed base 1, the output end of the hydraulic cylinder 203 is connected to a fixed column 204, a slide groove 208 is passed through one side of the outer surface of the fixed base 1, a fixed round rod 205 is fixedly installed on the inner wall of the slide groove 208, the outer surface of the fixed round rod 205 is slidably connected to a sliding plate 206, and a No. 2 circular hole 207 is passed through one side of the outer surface of the sliding plate 206; when the hydraulic cylinder 203 is operated, the output end of the hydraulic cylinder 203 pushes the fixed column 204 to move to a position away from the hydraulic cylinder 203, or moves to a position close to the hydraulic cylinder 203, and the fixed column 204 drives the sliding plate 206 to move. When the sliding plate 206 moves, its two sides slide on the outer surface of the fixed round rod 205, and the fixed round rod 205 provides support and stability for the sliding plate 206 when it moves.

[0029] The limiting component 3 includes a two-way cylinder 301 fixedly connected to the upper surface of the fixing seat 1, and the output ends on both sides of the two-way cylinder 301 are connected to push rods 302, and one end surface of the push rod 302 is fixedly connected to a connecting plate 303, and a compression spring 304 is fixedly connected to the middle position of one side of the outer surface of the connecting plate 303, and one end of the compression spring 304 is fixedly connected to the limiting plate 305; after the transformer core is moved, the two-way cylinder 301 in the limiting component 3 is operated, and the output ends on both sides of the two-way cylinder 301 simultaneously push the push rod 302 to move outward, and the push rods 302 at both ends of the two-way cylinder 301 respectively drive the connecting plate 303 to move outward. When the connecting plate 303 moves and the push rods 302 on both sides move a distance greater than the length of the transformer core, the bidirectional cylinder 301 is operated so that the bidirectional cylinder 301 drives the push rod 302 to retract and the push rod 302 drives the connecting plate 303 to move closer to the bidirectional cylinder 301. The limit plate 305 connected to the compression spring 304 fixedly connected to the side of the connecting plate 303 continues to move when one side of its outer surface contacts the iron core 401. When the compression spring 304 is compressed to half of its own length, the push rod 302 stops moving. At this time, the limit plate 305 clamps and fixes the iron core 401.

[0030] An iron core column 4 is installed in the middle position of the upper surface of the sliding plate 206, and an iron core sheet 401 is stacked on the outer surface of the iron core column 4. A fixing rod 402 is fixedly connected to the upper surface of the sliding plate 206, and a top plate 403 is fixedly connected to the top surface of the fixing rod 402. After the iron core sheet 401 is stacked on the outer surface of the iron core column 4, the fixing rod 402 is fixedly connected to the upper surface of the sliding plate 206 to limit the two sides of the outer surface of the iron core sheet 401, and at the same time, the top plate 403 fixedly connected to the upper surface of the fixing rod 402 limits the upper part of the iron core column 4.

[0031] The slide grooves 208 are symmetrically distributed on both sides of the outer surface of the fixed seat 1. The sliding plate 206 is connected to the outer surface of the fixed round rod 205 through the No. 2 circular hole 207, and the fixed round rod 205 passes through the No. 2 circular hole 207 and is connected to the sliding plate 206; the fixed round rod 205 is fixedly installed on the inner wall of the slide groove 208, and the fixed round rod 205 passes through the No. 2 circular hole 207 and is slidably connected to the sliding plate 206. The sliding plate 206 slides on the outer surface of the fixed round rod 205 when moving.

[0032] One end of the fixed column 204 passes through the No. 1 circular hole 202 and is connected to the output end of the hydraulic cylinder 203, and the surface of one end of the fixed column 204 is fixedly connected to one side of the outer surface of the sliding plate 206; when the output end of the hydraulic cylinder 203 pushes the fixed column 204 to move, the fixed column 204 passes through the No. 1 circular hole 202 and is connected to the output end of the hydraulic cylinder 203, so the fixed column 204 passes through the No. 1 circular hole 202 to push the sliding plate 206 to move.

[0033] The compression springs 304 are symmetrically distributed at both ends of one side of the outer surface of the connecting plate 303, and the bidirectional cylinders 301 are symmetrically distributed on both sides of the upper surface of the fixing base 1; the bidirectional cylinders 301 are distributed on both sides of the upper surface of the fixing base 1, and can simultaneously push the push rods 302 at the output ends on both sides. The four push rods 302 on the upper surface of the fixing base 1 move at the same time and respectively drive the connecting plates 303 on both sides to move.

[0034] In summary, in the multi-stage adjustable transformer core structure, when adjusting the position of the transformer core, the core column 4 and the core sheet 401 stacked on the outer surface of the core column 4 are first installed on the upper surface of the sliding plate 206, and the core column 4 and the core sheet 401 installed on the sliding plate 206 are limited and fixed by the fixing rod 402 and the top plate 403. The hydraulic cylinder 203 is operated, and the output end of the hydraulic cylinder 203 pushes the fixed column 204 to move, and the fixed column 204 drives the sliding plate 206 to move. At the same time, the sliding plate 206 is moved. 06 slides on the outer surface of the fixed round rod 205, adjusts the position of the sliding plate 206, and operates the two-way cylinder 301. The output ends on both sides of the two-way cylinder 301 push the push rod 302 to move, and the push rod 302 drives the connecting plate 303 to move. When the connecting plate 303 moves, one side of the outer surface of the limit plate 305 contacts the iron chip 401 and continues to move. When the compression spring 304 is compressed to half of its own length, the push rod 302 stops moving. At this time, the limit plate 305 clamps and fixes the iron chip 401.

[0035] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed for the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-stage adjustable transformer core structure, comprising a fixing seat (1) and a square slot (201), wherein the square slot (201) passes through the upper surface of the fixing seat (1), characterized in that: A sliding component (2) is provided inside the square groove (201), and a limiting component (3) is provided on the upper surface of the fixing seat (1).

2. The multi-stage adjustable transformer core structure according to claim 1, characterized in that: The sliding assembly (2) includes a No. 1 circular hole (202) penetrating one side of the outer surface of the fixing seat (1); a hydraulic cylinder (203) is fixedly connected to one side of the outer surface of the fixing seat (1); an output end of the hydraulic cylinder (203) is connected to a fixed column (204); a sliding groove (208) is penetrating one side of the outer surface of the fixing seat (1); a fixed round rod (205) is fixedly installed on the inner wall of the sliding groove (208); the outer surface of the fixed round rod (205) is slidably connected to a sliding plate (206); and a No. 2 circular hole (207) is penetrating one side of the outer surface of the sliding plate (206).

3. The multi-stage adjustable transformer core structure according to claim 1, characterized in that: The limiting assembly (3) comprises a bidirectional cylinder (301) fixedly connected to the upper surface of the fixing seat (1), the output ends of both sides of the bidirectional cylinder (301) are connected to push rods (302), one end surface of the push rod (302) is fixedly connected to a connecting plate (303), a compression spring (304) is fixedly connected to the middle position of one side of the outer surface of the connecting plate (303), and one end of the compression spring (304) is fixedly connected to the limiting plate (305).

4. The multi-stage adjustable transformer core structure according to claim 2, characterized in that: An iron core column (4) is installed in the middle of the upper surface of the sliding plate (206), and an iron core sheet (401) is stacked on the outer surface of the iron core column (4). A fixing rod (402) is fixedly connected to the upper surface of the sliding plate (206), and a top plate (403) is fixedly connected to the top surface of the fixing rod (402).

5. The multi-stage adjustable transformer core structure according to claim 2, characterized in that: The sliding grooves (208) are symmetrically distributed on both sides of the outer surface of the fixed seat (1), the sliding plate (206) is connected to the outer surface of the fixed round rod (205) through the No. 2 round hole (207), and the fixed round rod (205) passes through the No. 2 round hole (207) and is connected to the sliding plate (206).

6. The multi-stage adjustable transformer core structure according to claim 2, characterized in that: One end of the fixed column (204) passes through the No. 1 circular hole (202) and is connected to the output end of the hydraulic cylinder (203), and one end surface of the fixed column (204) is fixedly connected to one side of the outer surface of the sliding plate (206).

7. The multi-stage adjustable transformer core structure according to claim 3, characterized in that: The compression springs (304) are symmetrically distributed at both ends of one side of the outer surface of the connecting plate (303), and the bidirectional cylinders (301) are symmetrically distributed at both sides of the upper surface of the fixing seat (1).

Citation Information

Patent Citations

  • High stability transformer core with adjustable

    CN207503785U