Efficient cleaning equipment for photovoltaic glass
By using a booster pump and combination pipe in conjunction with a cleaning roller, high-pressure water spraying and brushing can be synchronized, solving the problem of water flow dispersion in the photovoltaic glass cleaning device and ensuring the accuracy and safety of cleaning.
Patent Information
- Application Number
- CN202422400692.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The flushing channel design of existing photovoltaic glass cleaning devices makes it difficult to accurately and efficiently spray water on the glass surface, which easily leads to scratches and cleaning residues.
A booster pump and a combination pipe are used in conjunction with a cleaning roller. High-pressure water spraying and scrubbing are synchronized, and the reverse thrust of the water flow is used to drive the cleaning roller to rotate, thereby achieving synchronous spraying and scrubbing. The lifting mechanism can adapt to different glass thicknesses.
A high synchronization rate of water spraying and brushing is achieved during the cleaning process, which avoids uneven dispersion of water flow, ensures the accuracy and safety of cleaning, and avoids scratches and residues on the glass surface.
Smart Images

Figure CN223379132U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic glass processing and cleaning, in particular to a photovoltaic glass high-efficiency cleaning device. Background Art
[0002] Solar photovoltaic glass consists of low-iron glass, solar cells, film, back glass, and special metal conductors. The solar cells are sealed between a sheet of low-iron glass and a back glass via film. It is a cutting-edge high-tech architectural glass product. The low-iron glass covering the solar cells ensures greater light transmittance and generates more electricity. Tempered low-iron glass offers increased strength, allowing it to withstand greater wind pressure and significant temperature fluctuations between day and night.
[0003] In the existing technology, photovoltaic glass is generally first transported into the starting area of the cleaning equipment, which is usually equipped with an automatic loading device, such as a robotic arm or a roller conveyor belt, which can smoothly transfer the photovoltaic glass from the production line to the inside of the cleaning equipment, and then equipped with multiple sets of brush rollers for cleaning.
[0004] In some large photovoltaic glass production plants, during the production of solar photovoltaic glass, the glass surface needs to be cleaned before the finished product is discharged to keep it clean. The current cleaning device generally adopts a double-sided clamping and conveying method, followed by a double-sided roller washing method. However, due to the separation design between the roller brushes in the flushing channel during operation, when the roller brush contacts the glass, the flushing channel is difficult to accurately and efficiently spray water on the glass surface, which easily causes scratches on the surface and residues after cleaning. Utility Model Content
[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide an efficient photovoltaic glass cleaning device to solve the background technical problems.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A photovoltaic glass efficient cleaning device comprises a bracket, two groups of first drive conveyor belts are installed on the bracket, the side of the bracket is fixedly connected to a column, the top of the column is fixedly connected to an upper frame, a lifting mechanism is installed on the upper frame, two second drive conveyor belts that cooperate with the two groups of first drive conveyor belts are installed at the bottom of the lifting mechanism, a booster pump is installed on the upper frame, the output end of the booster pump is connected to a combination pipe, two cleaning rollers are rotatably connected to the combination pipe, the top cleaning roller is connected to the lifting mechanism, and the outer side of the bottom cleaning roller is rotatably installed on the bracket.
[0008] As a further description of the above technical solution: the cleaning roller includes a hollow tube body, an outer brush strip and a water spray hole group, one end of the hollow tube body is rotatably connected to the bracket, and the other end of the hollow tube body is provided with a rotating joint, and the rotating joint is connected and fixed to the combination pipe, the outer brush strip is equidistantly fixed to the outside of the hollow tube body, and the water spray hole group is respectively arranged around the outside of the hollow tube body and at intervals with the outer brush strip.
[0009] As a further description of the above technical solution: the front view cross-section of the water spray hole group is inclined, and the outward ends of the water spray hole group are all facing clockwise.
[0010] As a further description of the above technical solution: the combined pipe includes a first vertical pipe, a hose and a second vertical pipe, the output end of the booster pump is fixedly connected to the first vertical pipe, the input end of the booster pump is connected to an external water source, the bottom end of the first vertical pipe is fixedly connected to the second vertical pipe through a hose, and one end of the two hollow tube bodies is rotatably connected to the first vertical pipe and the second vertical pipe through a rotating joint respectively.
[0011] As a further description of the above technical solution: the lifting mechanism includes two vertical hydraulic cylinders, a movable frame and a lifting plate, the bottom end of the vertical hydraulic cylinder is fixedly connected to the top of the upper frame, the top end of the vertical hydraulic cylinder is fixedly connected to the movable frame, the bottom end of the movable frame passes through the bottom of the upper frame and slides with it, the bottom end of the movable frame is fixedly connected to the lifting plate, one end of the hollow tube body at the top is rotatably connected to the lifting plate, and the two second drive conveyor belts are both installed on the lifting plate.
[0012] As a further description of the above technical solution: drainage grooves are provided on the outer surfaces of the first driving conveyor belt and the second driving conveyor belt.
[0013] Compared with the prior art, the advantages of the present invention are:
[0014] This solution uses a booster pump and a combination pipe to inject high-pressure water into the cleaning roller, so that the water spraying and brushing are synchronized. At the same time, the reverse thrust of the water flow is used to drive the cleaning roller to rotate to achieve brushing. In this way, the device has the advantages of a high synchronization rate between water spraying and brushing during cleaning, avoiding uneven dispersion of water flow, and making brushing more accurate and safe. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the front cross-sectional structure of the present utility model;
[0016] Figure 2 for Figure 1 A magnified schematic diagram of the structure of part A in the middle;
[0017] Figure 3 It is a partial three-dimensional structural diagram of the utility model;
[0018] Figure 4 It is a partial top view structural diagram of the utility model.
[0019] Description of the numbers in the figure:
[0020] 1. Bracket; 2. First drive conveyor belt; 3. Column; 4. Upper rack; 5. Lifting mechanism; 51. Vertical hydraulic cylinder; 52. Movable frame; 53. Lifting plate; 6. Second drive conveyor belt; 7. Booster pump; 8. Combination pipe; 81. First vertical pipe; 82. Hose; 83. Second vertical pipe; 9. Cleaning roller; 91. Hollow tube body; 92. External brush strip; 93. Water spray hole group; 94. Rotating joint; 10. Drain trough. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0022] See also Figures 1 to 4 In the utility model, a photovoltaic glass efficient cleaning device includes a bracket 1, two groups of first drive conveyor belts 2 are installed on the bracket 1, the side of the bracket 1 is fixedly connected with a column 3, the top of the column 3 is fixedly connected with an upper frame 4, a lifting mechanism 5 is installed on the upper frame 4, and two second drive conveyor belts 6 cooperating with the two groups of first drive conveyor belts 2 are installed at the bottom of the lifting mechanism 5. A booster pump 7 is installed on the upper frame 4, and the output end of the booster pump 7 is connected to a combination pipe 8. Two cleaning rollers 9 are rotatably connected to the combination pipe 8. The top cleaning roller 9 is connected and cooperates with the lifting mechanism 5, and the outer side of the bottom cleaning roller 9 is rotatably mounted on the bracket 1.
[0023] In the present invention, the bracket 1 is used as the support of the device. When in use, the two sides of the device are connected to the external conveyor belt, and the glass is conveyed from right to left first into the first drive conveyor belt 2 and the second drive conveyor belt 6 on the right side, and the first drive conveyor belt 2 and the second drive conveyor belt 6 are started to convey in proportion, so that the left side moves forward and passes through the two cleaning rollers 9, and the booster pump 7 is started to pressurize the water between the two cleaning rollers 9. With the high-pressure water flow, it is sprayed onto the glass. At the same time, due to the tilt of the spraying water flow angle, the cleaning roller 9 is pushed back to rotate, so that the water spraying and brushing are synchronized. The water flow spraying is more comprehensive and efficient during brushing. At the same time, the lifting pump is started The mechanism 5 drives the second drive conveyor belt 6 and the cleaning roller 9 of the upper part to descend and change the gap with the supporting surface below to adapt to photovoltaic glass of different thicknesses, thereby realizing that the device has the advantages of high synchronization rate of water spraying and brushing during cleaning, avoiding uneven dispersion of water flow, and making brushing more accurate and safe. It solves the problem of generally adopting double-sided clamping and conveying and then double-sided roller washing in the prior art. However, due to the separation design between the roller brushes in the flushing channel during operation, when the roller brush contacts the glass, it is difficult for the flushing channel to accurately and efficiently spray water on the glass surface, which easily causes scratches on the operating surface and residues after cleaning.
[0024] See also Figure 2 and Figure 3 , wherein: the cleaning roller 9 includes a hollow tube body 91, an outer brush strip 92 and a water spray hole group 93, one end of the hollow tube body 91 is rotatably connected to the bracket 1, and the other end of the hollow tube body 91 is provided with a rotating joint 94, which is connected and fixed to the combination pipe 8, the outer brush strip 92 is equidistantly fixed to the outside of the hollow tube body 91, and the water spray hole group 93 surrounds the outside of the hollow tube body 91 and is arranged at intervals with the outer brush strip 92.
[0025] In the present invention, a high-pressure water flow is injected into the hollow tube body 91 through the combination pipe 8 by the booster pump 7. The water flow is sprayed outward along the water spray hole group 93 to push the hollow tube body 91 to rotate, so that the outer brush strip 92 brushes the photovoltaic glass surface.
[0026] See also Figure 2 , wherein: the front cross-section of the water spray hole group 93 is inclined, and the outward end of the water spray hole group 93 is facing clockwise.
[0027] In the present utility model, the outward end of the water spray hole group 93 is all facing clockwise, and the hollow tube body 91 is pushed in the opposite direction to the forward direction of the photovoltaic glass during flushing, ensuring that the dust and sewage are thoroughly brushed and pushed in the opposite direction of the photovoltaic glass to ensure the cleaning effect.
[0028] See also Figure 1, wherein: the combined pipe 8 includes a first vertical pipe 81, a hose 82 and a second vertical pipe 83, the output end of the booster pump 7 is fixedly connected to the first vertical pipe 81, the input end of the booster pump 7 is connected to the external water source, the bottom end of the first vertical pipe 81 is fixedly connected to the second vertical pipe 83 through the hose 82, and one end of the two hollow tubes 91 is rotatably connected to the first vertical pipe 81 and the second vertical pipe 83 through a rotating joint 94 respectively.
[0029] In the present invention, the first vertical pipe 81 cooperates with the second vertical pipe 83 to communicate with the upper and lower hollow tube bodies 91 respectively to achieve water diversion and water delivery, and the hose 82 can be used to adjust the top height without interfering with the first vertical pipe 81 and the second vertical pipe 83.
[0030] See also Figure 1 , wherein: the lifting mechanism 5 includes two vertical hydraulic cylinders 51, a movable frame 52 and a lifting plate 53, the bottom end of the vertical hydraulic cylinder 51 is fixedly connected to the top of the upper frame 4, the top of the vertical hydraulic cylinder 51 is fixedly connected to the movable frame 52, the bottom end of the movable frame 52 passes through the bottom of the upper frame 4 and slides with it, the bottom end of the movable frame 52 is fixedly connected to the lifting plate 53, one end of the hollow tube body 91 at the top is rotatably connected to the lifting plate 53, and the two second drive conveyor belts 6 are both installed on the lifting plate 53.
[0031] In the present invention, the vertical hydraulic cylinder 51 is activated to drive the movable frame 52 to move vertically, thereby driving the lifting plate 53 to move vertically, so as to adjust the clamping gap and adapt to different photovoltaic glass thicknesses.
[0032] See also Figure 1 、 Figure 3 and Figure 4 , wherein: the outer surfaces of the first driving conveyor belt 2 and the second driving conveyor belt 6 are both provided with drainage grooves 10.
[0033] In the present invention, the drainage groove 10 allows the first drive conveyor belt 2 and the second drive conveyor belt 6 to effectively drain moisture from the surface of the photovoltaic glass during the conveying process, making the conveying more stable.
[0034] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. A photovoltaic glass high-efficiency cleaning device, comprising a bracket (1), characterized in that: Two groups of first driving conveyor belts (2) are installed on the bracket (1), a column (3) is fixedly connected to the side of the bracket (1), a top of the column (3) is fixedly connected to the upper frame (4), a lifting mechanism (5) is installed on the upper frame (4), two second driving conveyor belts (6) that cooperate with the two groups of first driving conveyor belts (2) are installed on the bottom of the lifting mechanism (5), a booster pump (7) is installed on the upper frame (4), the output end of the booster pump (7) is connected to a combination pipe (8), and two cleaning rollers (9) are rotatably connected to the combination pipe (8), the top cleaning roller (9) is connected and cooperates with the lifting mechanism (5), and the outer side of the bottom cleaning roller (9) is rotatably installed on the bracket (1).
2. The photovoltaic glass efficient cleaning device according to claim 1, characterized in that: The cleaning roller (9) comprises a hollow tube body (91), an outer brush strip (92) and a water spray hole group (93); one end of the hollow tube body (91) is rotatably connected to the bracket (1); the other end of the hollow tube body (91) is provided with a rotating joint (94); the rotating joint (94) is connected and fixed to the combination pipe (8); the outer brush strip (92) is equidistantly fixedly connected to the outside of the hollow tube body (91); the water spray hole group (93) surrounds the outside of the hollow tube body (91) and is spaced apart from the outer brush strip (92).
3. The photovoltaic glass efficient cleaning device according to claim 2, characterized in that: The front cross-section of the water spray hole group (93) is inclined, and the outward ends of the water spray hole group (93) are all facing the clockwise direction.
4. The photovoltaic glass efficient cleaning device according to claim 2, characterized in that: The combined pipe (8) comprises a first vertical pipe (81), a hose (82) and a second vertical pipe (83); the output end of the booster pump (7) is fixedly connected to the first vertical pipe (81); the input end of the booster pump (7) is communicated with an external water source; the bottom end of the first vertical pipe (81) is fixedly connected to the second vertical pipe (83) via the hose (82); and one end of the two hollow tube bodies (91) is rotatably connected to the first vertical pipe (81) and the second vertical pipe (83) via a rotating joint (94).
5. The photovoltaic glass efficient cleaning device according to claim 2, characterized in that: The lifting mechanism (5) includes two vertical hydraulic cylinders (51), a movable frame (52) and a lifting plate (53), the bottom end of the vertical hydraulic cylinder (51) is fixedly connected to the top of the upper frame (4), the top end of the vertical hydraulic cylinder (51) is fixedly connected to the movable frame (52), the bottom end of the movable frame (52) passes through the bottom of the upper frame (4) and slides with it, the bottom end of the movable frame (52) is fixedly connected to the lifting plate (53), one end of the hollow tube body (91) at the top is rotatably connected to the lifting plate (53), and the two second drive conveyor belts (6) are both installed on the lifting plate (53).
6. The photovoltaic glass efficient cleaning device according to claim 1, characterized in that: Drainage grooves (10) are provided on the outer surfaces of the first driving conveyor belt (2) and the second driving conveyor belt (6).