Pollution discharge tank with filtering function

By introducing a dual filtration structure of steel wire filter and activated carbon filter into the sewage tank, the problem of unsatisfactory oil and gas separation effect of traditional sewage tanks is solved, efficient oil and gas separation and environmental protection are achieved, and maintenance costs are reduced.

CN223381331UActive Publication Date: 2025-09-26CHINESE PEOPLES LIBERATION ARMY UNIT 63835
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Patent Information

Application Number
CN202422733099.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-26
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

When traditional sewage tanks process oil-gas mixtures, the oil-gas separation effect is not ideal, resulting in the exhaust air containing oil and gas, and the oil condenses on the outer surface of the tank, causing environmental pollution.

Method used

It adopts a double filtration structure, including a steel wire filter and an activated carbon filter, which capture large oil droplets and fine oil mist respectively, and separates oil and gas through the exhaust channel between the cover and the tank shell. Combined with the sealing strip and fixed distance pipe design, the stability and sealing of the filter are ensured.

Benefits of technology

It significantly improves the processing capacity of oil-gas mixture, reduces the oil content in the exhaust gas, reduces environmental pollution, reduces maintenance costs and labor intensity, and extends the service life of the filter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sewage discharging and filtering equipment, and discloses a sewage discharging tank with a filtering function, which comprises a tank shell with an opening at the upper end, a baffling separation plate arranged at the sewage inlet end of the tank shell, a partition plate arranged in the tank shell, a mounting column arranged on the partition plate and provided with one end extending to the outer side of the opening of the tank shell, and a filter screen arranged on the mounting column. A silencing filter, a steel wire filter screen and an activated carbon filter screen are sequentially arranged on the mounting column in the direction facing the opening of the tank shell. Large oil drops can be captured through the steel wire filter screen, fine oil mist is adsorbed through the activated carbon filter screen, the double filter structure remarkably improves the oil-gas mixture treatment capacity, oil accumulated on the steel wire filter screen can fall into the blowdown tank under the action of gravity due to the fact that blowdown is intermittent, and the oil-gas mixture treatment effect is greatly improved. Due to the fact that the oil-gas mixture is effectively separated and filtered, the oil content in discharged gas is greatly reduced, and the problem of environmental pollution in the oil-gas mixture discharging process is effectively solved by adding a double-filtering structure.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sewage filtering equipment, in particular to a sewage tank with an increased filtering function. Background Art

[0002] High-pressure compressors are commonly used in industrial production. During operation, they generate large amounts of oil-gas mixtures, which need to be treated through a sewage system to prevent environmental pollution. Traditional sewage systems typically use sewage tanks to separate the oil and gas. However, these traditional sewage tanks have certain problems in practical applications.

[0003] In a traditional blowdown tank, the oil-gas mixture enters the tank, where it is deflected and diffused by a baffle plate to reduce its velocity. It is then discharged through a silencer filter on the upper baffle. However, due to the high pressure and large exhaust volume of the oil-gas mixture, the oil filtration effect is not ideal, resulting in the exhaust air containing oil and gas. Furthermore, oil condenses on the outer surface of the blowdown tank, further polluting the surrounding environment.

[0004] In order to solve this problem, a sewage tank with increased filtering function is proposed. Utility Model Content

[0005] (1) Technical problems solved

[0006] In order to solve the problems raised in the above background technology, the utility model provides a sewage tank with an additional filtering function.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sewage tank with an increased filtering function, comprising a tank shell with an opening at the upper end, a deflection separation plate at the sewage inlet end of the tank shell, a partition provided inside the tank shell, a mounting column with one end extending to the outside of the tank shell opening, a silencer filter, a steel wire filter and an activated carbon filter provided in sequence on the upper edge of the mounting column toward the tank shell opening, a cover provided at the end of the mounting column, and an exhaust channel provided between the cover and the tank shell.

[0009] Preferably, a stud is provided on the mounting column, a cover is provided on the outer side of the stud, and a nut for fixing the cover is provided on the stud.

[0010] Preferably, the mounting column includes a first distance tube, a second distance tube and a third distance tube for mounting a silencer filter, a steel wire filter and an activated carbon filter respectively, and the first distance tube is arranged on the partition.

[0011] Preferably, a steel plate mesh for supporting the activated carbon filter is provided on the third distance tube, and a gasket is provided between the steel plate mesh and the third distance tube.

[0012] Preferably, a cylindrical shell is provided inside the opening of the tank shell, and the steel wire filter and the activated carbon filter are located inside the cylindrical shell and elastically fit with the inner wall of the cylindrical shell.

[0013] Preferably, a sealing strip is provided at the connection between the tank shell and the cylinder shell.

[0014] (3) Beneficial effects

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] The utility model can capture larger oil droplets through the wire filter, and the activated carbon filter absorbs fine oil mist. The double filtering structure significantly improves the processing capacity of the oil-gas mixture. Moreover, since sewage discharge is intermittent, the oil accumulated on the wire filter will fall into the sewage tank due to gravity. Since the oil-gas mixture is effectively separated and filtered, the oil content in the discharged gas is greatly reduced. By adding the double filtering structure, the environmental pollution problem in the process of discharging the oil-gas mixture is effectively solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front cross-sectional view of the utility model;

[0018] Figure 2 It is a structural diagram of the cylinder shell and the cover shell of the utility model.

[0019] In the figure: 1. Tank shell; 2. Baffle plate; 3. Partition; 4. Mounting column; 5. Silence filter; 6. Wire filter; 7. Activated carbon filter; 8. Cover; 9. Exhaust duct; 10. Stud; 11. Nut; 12. First distance tube; 13. Second distance tube; 14. Third distance tube; 15. Steel plate mesh; 16. Cylinder shell; 17. Sealing strip; 18. Gasket. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] like Figures 1 to 2As shown, the utility model provides a sewage tank with an increased filtering function, comprising a tank shell 1 with an opening at the upper end, a baffle separation plate 2 at the sewage inlet end of the tank shell 1, a partition 3 provided inside the tank shell 1, a mounting post 4 with one end extending to the outside of the opening of the tank shell 1 on the partition 3, a silencer filter 5, a steel wire filter 6 and an activated carbon filter 7 provided in sequence along the upper edge of the mounting post 4 toward the opening of the tank shell 1, a cover shell 8 provided at the end of the mounting post 4, and an exhaust channel 9 provided between the cover shell 8 and the tank shell 1.

[0022] Among them, regarding the structural design between the tank shell 1, the steel wire filter 6 and the activated carbon filter 7:

[0023] The steel wire filter 6 can capture larger oil droplets, while the activated carbon filter 7 can absorb fine oil mist. This dual filtration design significantly improves the processing capacity of the oil-gas mixture, ensuring that the oil content in the exhaust gas is greatly reduced. Through effective oil-gas separation and filtration, the amount of oil discharged with the air is reduced, reducing pollution to the external environment, especially reducing the problem of oil condensation in the surrounding environment.

[0024] Moreover, the steel wire filter 6 can be used for a long time and cleans itself by gravity, and the replacement cycle of the activated carbon filter 7 is extended, which reduces maintenance costs and labor intensity. The added filtering structure is simple in design, with low component costs, does not damage the original sewage tank structure, and is easy to produce and maintain.

[0025] On the basis of the above solution, a further preferred solution includes: a stud 10 is provided on the mounting column 4 , a cover 8 is sleeved on the outer side of the stud 10 , and a nut 11 for fixing the cover 8 is provided on the stud 10 .

[0026] The design of the studs 10 and nuts 11 allows the cover 8 to be easily disassembled, facilitating the cleaning, inspection and replacement of the internal filter, thereby improving the convenience of maintenance. The presence of the cover 8 can protect the internal silencer filter and filter from the influence of the external environment, such as preventing the entry of dust, moisture or other impurities. Since the internal components are better protected, their service life may be extended, reducing the replacement frequency and related maintenance costs.

[0027] The length of the stud 10 and the position of the nut 11 can be adjusted to accommodate filters of different sizes and specifications, thereby increasing the adaptability of the device.

[0028] Preferably, the mounting column 4 includes a first distance tube 12 , a second distance tube 13 and a third distance tube 14 for installing the silencer filter 5 , the wire filter 6 and the activated carbon filter 7 respectively, and the first distance tube 12 is arranged on the partition 3 .

[0029] The use of distance tubes ensures that the appropriate distance between each filter is maintained, preventing the filters from being too closely contacted or squeezed, thereby ensuring the flow area and flow rate of the oil-gas mixture when passing through the filter. The distance tubes provide stable support for the installation of the filter, reducing the risk of filter displacement or damage caused by vibration or airflow impact. Since the distance tubes help maintain the correct position and spacing of the filters, they can reduce wear and damage to the filters, thereby extending their service life;

[0030] The fixed distance tube can also be set to different lengths to accommodate filter screens of different thicknesses and specifications, making the design more flexible and adaptable to different application requirements;

[0031] The setting of the distance pipe makes the installation of the silencer filter and the filter screen more convenient and quick, and when replacement or cleaning is needed, each filter screen can be operated separately, which simplifies the maintenance process.

[0032] Preferably, a steel plate mesh 15 for supporting the activated carbon filter 7 is provided on the third distance tube 14 , and a gasket 18 is provided between the steel plate mesh 15 and the third distance tube 14 .

[0033] Since the steel plate mesh 15 provides uniform support, the physical damage of the activated carbon filter 7 during operation is reduced, thereby extending its service life. By adjusting the thickness of the gasket 18, it can adapt to activated carbon filters of different thicknesses and specifications, increasing the adaptability of the equipment.

[0034] Enhanced support stability: The use of the steel plate mesh 15 provides a solid support for the activated carbon filter 7, preventing the filter from shifting under airflow impact or vibration, and increasing the stability of the entire filter structure.

[0035] Preferably, a cylindrical shell 16 is provided inside the opening of the tank shell 1 , and the steel wire filter 6 and the activated carbon filter 7 are located inside the cylindrical shell 16 and elastically fit with the inner wall of the cylindrical shell 16 .

[0036] A sealing strip 17 is provided at the connection between the tank shell 1 and the cylinder shell 16 .

[0037] Specifically, the inner diameter of the cylindrical shell 16 is 1 mm smaller than the outer diameter of the wire filter 6 and the activated carbon filter 7. The filter relies on tension to form a sealing surface with the inner wall of the component 5 to prevent gas from escaping. The design of the cylindrical shell 16 makes the installation and replacement of the filter more convenient, simplifies the maintenance procedure, and the use of the sealing strip 17 can effectively prevent the oil-gas mixture from leaking at the connection between the tank shell 1 and the cylindrical shell 16, thereby improving the sealing performance of the entire sewage tank.

[0038] The working principle and use process of this utility model:

[0039] After entering the tank shell 1, the oil-gas mixture is deflected and diffused by the deflection separation plate 2 to reduce its flow rate, and then discharged through the silencer filter 5 on the partition 3. The mixed airflow after preliminary filtration is then passed through the wire filter 6 to capture larger oil droplets and the activated carbon filter 7 to filter out oil mist in the air before being discharged from the exhaust channel. Since the sewage discharge is intermittent, the oil accumulated on the wire filter 6 will fall into the sewage tank due to gravity. After separation, the sewage is deposited at the bottom of the tank body and can be cleaned regularly through the manual drain valve later, completing the entire sewage discharge operation.

[0040] When parts need to be replaced, the nut 11 is removed, the cover 8 is taken off, and the filter screen is removed and replaced in the cylindrical shell 16 .

[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sewage tank with an enhanced filtering function, comprising a tank shell (1) with an opening at the upper end, a baffle (2) provided at the sewage inlet end of the tank shell (1), and a partition (3) provided inside the tank shell (1), characterized in that: The partition (3) is provided with a mounting column (4) with one end extending to the outside of the opening of the tank shell (1). The mounting column (4) is provided with a silencer filter (5), a steel wire filter (6) and an activated carbon filter (7) in sequence along the direction toward the opening of the tank shell (1). The end of the mounting column (4) is provided with a cover (8), and an exhaust passage (9) is provided between the cover (8) and the tank shell (1).

2. The sewage tank with an increased filtering function according to claim 1, characterized in that: A stud (10) is provided on the installation column (4), a cover (8) is sleeved on the outer side of the stud (10), and a nut (11) for fixing the cover (8) is provided on the stud (10).

3. The sewage tank with added filtering function according to claim 1, characterized in that: The mounting column (4) comprises a first distance tube (12), a second distance tube (13) and a third distance tube (14) for mounting a silencer filter (5), a steel wire filter (6) and an activated carbon filter (7) respectively; the first distance tube (12) is arranged on the partition (3).

4. The sewage tank with added filtering function according to claim 3, characterized in that: A steel plate mesh (15) for supporting the activated carbon filter (7) is provided on the third distance tube (14), and a gasket (18) is provided between the steel plate mesh (15) and the third distance tube (14).

5. A sewage tank with an enhanced filtering function according to any one of claims 1 to 4, characterized in that: A cylindrical shell (16) is provided inside the opening of the tank shell (1), and the steel wire filter (6) and the activated carbon filter (7) are located inside the cylindrical shell (16) and elastically fit with the inner wall of the cylindrical shell (16).

6. The sewage tank with added filtering function according to claim 5, characterized in that: A sealing strip (17) is provided at the connection between the tank shell (1) and the cylinder shell (16).