Proportioning device for coating production
The split-type proportioning device uses a lifting hydraulic cylinder and a transmission assembly to adjust the position, which solves the problem of inconvenient maintenance of the automatic weighing proportioning device and enables convenient maintenance and repair.
Patent Information
- Application Number
- CN202422645531.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The bracket and raw material barrel of the automatic weighing and proportioning device are an integral combination and cannot be adjusted in position, which makes maintenance inconvenient, especially when the weighing sensor fails, it cannot be easily repaired.
The design is a split combination of proportioning bracket and paint raw material proportioning barrel. The position is adjusted by lifting the hydraulic cylinder and transmission assembly to increase maintenance space. The position of the weighing sensor is adjusted by using the lifting plate and gear system to facilitate maintenance.
It realizes a convenient maintenance process, improves the maintenance efficiency and reliability of the device, and avoids the risk of overall shutdown caused by inconvenient maintenance.
Smart Images

Figure CN223381516U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of proportioning equipment for paint production, and particularly relates to a proportioning device for paint production. Background Art
[0002] The proportioning device used in paint production is one of the key equipment in the paint production line. It is responsible for accurately controlling the proportions of various raw materials to ensure the quality and performance of the paint products. The proportioning device used in paint production is widely used in various paint production lines, such as automotive paints, architectural paints, industrial paints, etc. There are many types of proportioning devices used in paint production, including manual or semi-automatic proportioning devices, flow control proportioning devices, volumetric proportioning devices, PLC-controlled intelligent proportioning systems, automatic weighing proportioning devices, etc.
[0003] Automatic weighing and proportioning devices are a very common and widely used type of device in paint production. Their principle is mainly based on the working principle of weighing sensors and computer control technology. Automatic weighing and proportioning devices achieve automatic proportioning and precise feeding of paint through the coordinated work of components such as weighing sensors, scales, weighing instruments, control devices and actuators. This device has the advantages of simple structure, easy operation and low cost. It is suitable for the feeding and proportioning of single raw materials and has been widely used in small and medium-sized paint production enterprises. The process of using an automatic weighing and proportioning device is as follows: when the raw materials are placed on the scale, pressure acts on the weighing sensor to cause it to deform. The resistance strain gauge inside the sensor will produce a change in resistance, and then this change is converted into an electrical signal output. After being processed by the amplification circuit and analog-to-digital converter, the electrical signal is converted into a digital signal and sent to the computer or weighing instrument for processing and display.
[0004] The overall structure of the automatic weighing and proportioning device is relatively simple and easy to install and maintain. However, since all weighing is concentrated on the bracket and its scale body, and all proportioning functions are concentrated on the raw material barrel, once the bracket scale body or related weighing sensor fails, the entire proportioning device may stop working. Since all accessories are assembled as a whole, there is no space for convenient maintenance. It is necessary to disassemble the raw material barrel, the bracket and its scale body, etc., and increase the maintenance space by disassembling the entire device for maintenance; when the bracket of the automatic weighing and proportioning device and the weighing sensor on its scale body fail, there is a problem in the design that the device bracket and the raw material barrel are an integral combination and the position of the bracket and the raw material barrel cannot be adjusted to increase the maintenance space. For this reason, the present application proposes a proportioning device for paint production. Utility Model Content
[0005] The purpose of the utility model is to provide a proportioning device for paint production, so as to solve the problem that the device bracket and the raw material barrel of the automatic weighing proportioning device proposed in the above background technology are an integral combination and the position of the bracket and the raw material barrel cannot be adjusted.
[0006] To achieve the above purpose, the present invention provides the following technical solutions: a mixing device for coating production, comprising
[0007] A coating material proportioning mechanism includes a proportioning bracket, a coating material proportioning barrel extending through the proportioning bracket, an outer frame mounted on the outside of the coating material proportioning barrel, pressure feet symmetrically mounted on the bottom surfaces of both sides of the outer frame, a movable scale arm symmetrically mounted on the surface of the proportioning bracket, and weighing sensors symmetrically mounted at the corners of the movable scale arm and corresponding to the pressure feet. A toothed plate extending through the proportioning bracket is provided at the bottom of the outer frame, and symmetrical movable plates are provided on the surface of the movable scale arm facing the proportioning bracket.
[0008] A lifting assembly, comprising a lifting hydraulic cylinder mounted on a proportioning bracket and a lifting plate mounted on a top end of the lifting hydraulic cylinder;
[0009] A transmission assembly is installed inside the proportioning bracket, and the transmission assembly includes a supporting shaft installed inside the proportioning bracket, a first gear and a second gear installed outside the supporting shaft, and the first gear is opposite to the gear plate.
[0010] Preferably, a support rod is provided on the surface of the matching bracket, a limiting ring is provided on the top of the support rod, the limiting ring of the circular ring structure is parallel to the outer frame, and a reinforcing electromagnet is provided on the surface of the matching bracket.
[0011] Preferably, a limiting rod passing through the limiting ring is provided on the bottom surface of the outer frame.
[0012] Preferably, the limiting ring is flush with the top surface of the lifting plate, and the distance between the limiting ring and the opposite surface of the outer frame is 5 mm.
[0013] Preferably, the surfaces of the movable scale arm and the movable plate facing the proportioning bracket are flush, the surfaces opposite to the proportioning bracket and the movable scale arm are matched, and the first gear is meshed and connected with the gear plate.
[0014] Preferably, teeth are provided on the surface of the movable plate, and the second gear is meshed with the teeth on the movable plate.
[0015] Preferably, a fixed shaft is provided inside the proportioning bracket, and a roller is rotatably sleeved on the outside of the fixed shaft. The outer surface of the roller is tangent to the surface of the movable scale arm. A limiting groove is provided on the surface of the proportioning bracket, and a limiting protrusion is provided on the movable scale arm to cooperate with the limiting groove.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] In the utility model, the proportioning bracket and the paint raw material proportioning barrel of the proportioning device of the present application are a split combination, and are designed to adjust the relative position of the proportioning bracket and the paint raw material proportioning barrel. When the lifting hydraulic cylinder is operated, the lifting plate lifts the outer frame and the paint raw material proportioning barrel, increasing the space between the paint raw material proportioning barrel and the proportioning bracket, which is conducive to the inspection and maintenance of the accessories on the paint raw material proportioning barrel. At the same time, the first gear, the supporting shaft and the second gear rotate to adjust the position of the movable scale arm and the movable plate, which is convenient for the inspection and maintenance of the weighing sensor on the movable scale arm. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the top view of the proportioning bracket of the utility model;
[0020] Figure 3 For the utility model Figure 2 A schematic diagram of the enlarged structure of the middle part A;
[0021] Figure 4 This is a schematic diagram of the structure of the movable scale arm of the present utility model when viewed from above;
[0022] In the figure: 11, proportioning bracket; 12, paint raw material proportioning barrel; 13, outer frame; 14, presser foot; 15, movable scale arm; 16, weighing sensor; 21, lifting hydraulic cylinder; 22, lifting plate; 31, support rod; 32, limiting ring; 41, supporting shaft; 42, first gear; 43, second gear; 111, fixed shaft; 112, roller; 113, reinforcement electromagnet; 114, limiting groove; 131, tooth plate; 132, limiting rod; 151, movable plate; 152, limiting protrusion; 1511, teeth. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Example
[0025] See also Figures 1 to 4The utility model provides a technical solution: a proportioning device for paint production, including a paint raw material proportioning mechanism, including a proportioning bracket 11, a paint raw material proportioning barrel 12 passing through the proportioning bracket 11, an outer frame 13 installed on the outside of the paint raw material proportioning barrel 12, presser feet 14 symmetrically installed on the bottom surfaces of both sides of the outer frame 13, a mobile scale arm 15 symmetrically installed on the surface of the proportioning bracket 11, and a weighing sensor 16 symmetrically installed at the corner position of the mobile scale arm 15 and corresponding to the presser foot 14. The corner position of the proportioning bracket 11 is connected to a column by welding, the paint raw material proportioning barrel 12 passes through the center position of the proportioning bracket 11, the outer frame 13 is welded to the paint raw material proportioning barrel 12, and the presser foot 14 is connected to the outer frame 13 is screwed together by bolts, the pressure foot 14 presses the weighing sensor 16, the weighing sensor 16 is weighed, the bottom of the outer frame 13 is provided with a tooth plate 131 that penetrates the proportioning bracket 11, the outer frame 13 and the tooth plate 131 are connected by welding, and the mobile scale arm 15 is provided with a symmetrical moving plate 151 on the surface facing the proportioning bracket 11. The mobile scale arm 15 and the mobile plate 151 are screwed together by screws. The mobile scale arm 15 and the weighing sensor 16 can move on the surface of the proportioning bracket 11, which is conducive to changing the position of the proportioning bracket 11 and the weighing sensor 16, increasing the space available for maintenance outside the weighing sensor 16, and facilitating maintenance. The method for controlling the feeding amount of the coating raw material proportioning barrel 12 and the use principle of the load cell 16 are conventional. The standard technology is not described in detail in this application; the lifting assembly includes a lifting hydraulic cylinder 21 installed on the proportioning bracket 11, and a lifting plate 22 installed on the top of the lifting hydraulic cylinder 21. The lifting hydraulic cylinder 21 is screwed together with the proportioning bracket 11 by bolts. When the lifting hydraulic cylinder 21 is operated, the lifting plate 22 moves vertically upward, and the lifting plate 22 lifts the outer frame 13 and the paint raw material proportioning barrel 12, so that the paint raw material proportioning barrel 12 moves upward, increases the space between the paint raw material proportioning barrel 12 and the proportioning bracket 11, and is conducive to the maintenance of the accessories on the paint raw material proportioning barrel 12; a transmission assembly installed inside the proportioning bracket 11, the transmission assembly includes a support shaft 41 installed inside the proportioning bracket 11, and a support shaft 41 installed outside the support shaft 41. The first gear 42 and the second gear 43, the first gear 42 is opposite to the tooth plate 131, the supporting shaft 41 is connected to the proportioning bracket 11 through a bearing, the supporting shaft 41 and the first gear 42 and the second gear 43 are firmly connected by bolts, when the paint raw material proportioning barrel 12 moves up, the tooth plate 131 moves up, the tooth plate 131 is meshed with the first gear 42, the tooth plate 131 drives the first gear 42 to rotate, driven by the first gear 42, the supporting shaft 41 and the second gear 43 rotate, the second gear 43 drives the movable plate 151 to move, so that the movable scale arm 15 and the movable plate 151 move outward, the position of the movable scale arm 15 and the movable plate 151 can be adjusted, so as to facilitate the maintenance of the weighing sensor 16 on the movable scale arm 15.
[0026] In this embodiment, a support rod 31 is provided on the surface of the proportioning bracket 11, and the support rod 31 is screwed together with the proportioning bracket 11. A limiting ring 32 is provided at the top of the support rod 31, and the limiting ring 32 and the support rod 31 are screwed together. The limiting ring 32 of the circular ring structure is parallel to the outer frame 13, and a reinforcing electromagnet 113 is provided on the surface of the proportioning bracket 11. The reinforcing electromagnet 113 plays the role of magnetic adsorption to firmly move the scale arm 15 to prevent the mobile scale arm 15 from deflecting. A limiting rod 132 is provided on the bottom surface of the outer frame 13 that passes through the limiting ring 32. The limiting rod 132 passes through the limiting ring 32. The limiting rod 132 is limited to keep the outer frame 13 stable and prevent the paint raw material proportioning barrel 12 from deflecting. The bottom end of the limiting rod 132 is supported by the proportioning bracket 11 to play a supporting role to prevent the entire weight of the paint raw material proportioning barrel 12 from being pressed on the weighing sensor 16 and causing damage to it.
[0027] In this embodiment, the limiting ring 32 is flush with the top surface of the lifting plate 22, and the distance between the limiting ring 32 and the opposite surface of the outer frame 13 is 5 mm. The distance between the limiting ring 32 and the outer frame 13 can be adjusted according to actual needs.
[0028] In this embodiment, the surfaces of the mobile scale arm 15 and the mobile plate 151 facing the proportioning bracket 11 are flush, the proportioning bracket 11 and the surfaces opposite to the mobile scale arm 15 are consistent, the proportioning bracket 11 supports the mobile scale arm 15, the first gear 42 is engaged with the tooth plate 131, and the tooth plate 131 can drive the first gear 42 to rotate when it is vertically raised or lowered. Teeth 1511 are provided on the surface of the mobile plate 151, and the second gear 43 is engaged with the teeth 1511 on the mobile plate 151. When the first gear 42 rotates, the support shaft 41 and the second gear 43 are driven to rotate in the same direction, thereby causing the mobile plate 151 to drive the mobile scale arm 15 to move.
[0029] In this embodiment, a fixed shaft 111 is provided inside the proportioning bracket 11, and a roller 112 is rotatably mounted on the outside of the fixed shaft 111. The outer surface of the roller 112 is tangent to the surface of the mobile scale arm 15. A limiting groove 114 is provided on the surface of the proportioning bracket 11, and a limiting protrusion 152 that cooperates with the limiting groove 114 is provided on the mobile scale arm 15. The fixed shaft 111 and the proportioning bracket 11 are connected by screws. The friction between the outer surface of the roller 112 and the mobile scale arm 15 is small, which is conducive to the horizontal movement of the mobile scale arm 15.
[0030] The working principle and use process of this utility model:
[0031] When inspecting the accessories and the weighing sensor 16 on the coating raw material mixing barrel 12, the lifting hydraulic cylinder 21 is operated to move the lifting plate 22 vertically upward. The lifting plate 22 lifts the outer frame 13 and the coating raw material mixing barrel 12, so that the coating raw material mixing barrel 12 moves upward, increasing the space between the coating raw material mixing barrel 12 and the mixing bracket 11, which is convenient for inspecting the accessories on the coating raw material mixing barrel 12;
[0032] At the same time, when the outer frame 13 moves upward, the tooth plate 131 is driven to move vertically upward, and the tooth plate 131 drives the first gear 42 to rotate;
[0033] When the first gear 42 rotates, the support shaft 41 and the second gear 43 are driven to rotate in the same direction. The second gear 43 drives the movable plate 151 to move, and the movable plate 151 then drives the movable scale arm 15 to move. The weighing sensor 16 is exposed, and the positions of the movable scale arm 15 and the movable plate 151 can be adjusted, which facilitates the maintenance of the weighing sensor 16 on the movable scale arm 15.
[0034] On the contrary, the lifting hydraulic cylinder 21 operates, causing the lifting plate 22 to move downward, and the outer frame 13 and the coating raw material proportioning barrel 12 to move downward. At the same time, the first gear 42 rotates in the opposite direction, and the supporting shaft 41 and the second gear 43 are driven to rotate in the opposite direction, and the moving plate 151 drives the moving scale arm 15 to move and reset;
[0035] The reinforcing electromagnet 113 plays the role of magnetically adsorbing the mobile scale arm 15 to prevent the mobile scale arm 15 from deflecting;
[0036] To sum up: the proportioning bracket 11 and the paint raw material proportioning barrel 12 of the proportioning device of the present application are a split combination, and are designed to adjust the relative positions of the proportioning bracket 11 and the paint raw material proportioning barrel 12. The lifting hydraulic cylinder 21 is operated, and the lifting plate 22 lifts the outer frame 13 and the paint raw material proportioning barrel 12, increasing the space between the paint raw material proportioning barrel 12 and the proportioning bracket 11, which is conducive to the inspection and maintenance of the accessories on the paint raw material proportioning barrel 12. At the same time, the first gear 42, the support shaft 41 and the second gear 43 rotate to adjust the position of the movable scale arm 15 and the movable plate 151, which is convenient for the inspection and maintenance of the weighing sensor 16 on the movable scale arm 15.
[0037] Although embodiments of the present invention have been shown and described (see the detailed description above for details), it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A proportioning device for coating production, characterized in that: include A coating material proportioning mechanism comprises a proportioning bracket (11), a coating material proportioning barrel (12) penetrating the proportioning bracket (11), an outer frame (13) mounted on the outside of the coating material proportioning barrel (12), presser feet (14) symmetrically mounted on the bottom surfaces of both sides of the outer frame (13), a movable scale arm (15) symmetrically mounted on the surface of the proportioning bracket (11), and a weighing sensor (16) symmetrically mounted at the corner position of the movable scale arm (15) and corresponding to the presser foot (14); a tooth plate (131) penetrating the proportioning bracket (11) is provided at the bottom of the outer frame (13); and a symmetrical movable plate (151) is provided on the surface of the movable scale arm (15) facing the proportioning bracket (11); A lifting assembly comprises a lifting hydraulic cylinder (21) mounted on a proportioning bracket (11) and a lifting plate (22) mounted on the top of the lifting hydraulic cylinder (21); A transmission assembly is installed inside the proportioning bracket (11), and the transmission assembly includes a support shaft (41) installed inside the proportioning bracket (11), a first gear (42) and a second gear (43) installed outside the support shaft (41), wherein the first gear (42) is opposite to the gear plate (131).
2. A mixing device for coating production according to claim 1, characterized in that: A support rod (31) is provided on the surface of the proportioning bracket (11), a limiting ring (32) is provided at the top end of the support rod (31), the limiting ring (32) having a circular ring structure is parallel to the outer frame (13), and a reinforcing electromagnet (113) is provided on the surface of the proportioning bracket (11).
3. A proportioning device for coating production according to claim 2, characterized in that: The bottom surface of the outer frame (13) is provided with a limiting rod (132) penetrating the limiting ring (32).
4. A proportioning device for coating production according to claim 3, characterized in that: The limiting ring (32) is flush with the top surface of the lifting plate (22), and the distance between the limiting ring (32) and the opposite surface of the outer frame (13) is 5 mm.
5. A proportioning device for coating production according to claim 1, characterized in that: The surfaces of the movable scale arm (15) and the movable plate (151) facing the proportioning bracket (11) are flush, the surfaces of the proportioning bracket (11) and the movable scale arm (15) are matched, and the first gear (42) is meshed with the tooth plate (131).
6. A proportioning device for coating production according to claim 1, characterized in that: The surface of the movable plate (151) is provided with teeth (1511), and the second gear (43) is meshedly connected with the teeth (1511) on the movable plate (151).
7. A proportioning device for coating production according to claim 1, characterized in that: The proportioning bracket (11) is provided with a fixed shaft (111) inside and a roller (112) rotatably sleeved on the outside of the fixed shaft (111), the outer surface of the roller (112) is tangent to the surface of the movable scale arm (15), the surface of the proportioning bracket (11) is provided with a limiting groove (114), and the movable scale arm (15) is provided with a limiting protrusion (152) that cooperates with the limiting groove (114).