Ultraviolet light absorber coupling reaction kettle

Abstract

The utility model relates to the technical field of reaction kettles, in particular to an ultraviolet light absorber coupling reaction kettle which comprises a reaction kettle body, a feeding hopper, an inverted-V-shaped flow dividing box, a feeding pipe, a water outlet elbow and a flow slowing assembly, the two sides of the top of the reaction kettle body are tightly attached to the outer wall face of the feeding pipe, and the water outlet elbow is installed on the outer side of a discharging opening of the feeding pipe; the flow slowing assembly is fixedly connected to the interior of the feeding pipe, the inverted-V-shaped flow dividing box is installed on the top of the feeding pipe, and the feeding hopper is arranged at the upper end of the inverted-V-shaped flow dividing box. According to the ultraviolet light absorber coupling reaction kettle, the inverted-V-shaped flow dividing box is used for performing flow dividing treatment on the light absorber and enabling the light absorber to flow into the feeding pipe bidirectionally, so that the reaction kettle body is prevented from being impacted due to overlarge single-side flow of the light absorber, and the safety is improved; and a plurality of groups of sealing washers and spoilers are arranged in the feeding pipe, and are matched with a water outlet elbow of a discharge port to sufficiently reduce the speed of the absorbent and enable the absorbent to flow to the inner wall of the reaction kettle body, so that the phenomenon that the damage of the reaction kettle body is increased due to direct impact is prevented.

Description

Technical Field

[0001] The present application relates to the technical field related to reactors, and in particular to an ultraviolet absorber coupling reactor. Background Art

[0002] Ultraviolet absorbers are currently the most widely used type of light stabilizer. Based on their structure, they can be divided into salicylates, benzophenones, benzotriazoles, substituted acrylonitriles, and triazines. Benzophenones and benzotriazoles are the most widely used in industry. Quenchers are primarily metal complexes, such as divalent nickel complexes, and are often used in conjunction with ultraviolet absorbers to achieve a synergistic effect. During the production of ultraviolet absorbers, a coupling reactor is often used for stirring.

[0003] After searching, the publication number: CN209205297U discloses a coupled reactor for the production of ultraviolet absorbers. The material is thrown into the feed port, causing the motor output end, the stirring shaft and the stirrer to start rotating, and then water is poured into the water inlet. The outer wall of the reactor body is fixedly connected to the aluminum block and the glass insulation inner liner. The aluminum block base has good thermal conductivity, and the glass insulation inner liner has good thermal insulation. The high heat generated by the coupled reactor for the production of ultraviolet absorbers during operation is well recovered. The stirring shaft rotates, causing the threaded ring to rotate, so that the nut moves up and down on the outer wall of the threaded ring, and the cleaning brush rotates up and down on the inner wall of the reactor body to complete the cleaning.

[0004] Regarding the above-mentioned related technologies, the inventor believes that there are the following technical defects that need to be improved:

[0005] Coupling reactions often involve mixing multiple chemical substances, which may react during the mixing process. If the addition rate is too fast, the concentration of the reactants may be too high locally, triggering violent chemical reactions such as sudden temperature and pressure increases. This may not only damage the equipment but also cause safety accidents and increase safety risks. Utility Model Content

[0006] This application provides a UV absorber coupling reactor to improve the following technical problems:

[0007] Coupling reactions often involve mixing multiple chemical substances, which may react during the mixing process. If the addition rate is too fast, the concentration of the reactants may be too high locally, triggering violent chemical reactions such as sudden temperature and pressure increases. This may not only damage the equipment but also cause safety accidents and increase safety risks.

[0008] The present application provides a UV absorber coupling reactor, which adopts the following technical solution:

[0009] A UV absorber coupling reactor, comprising a reactor body, a feed hopper, an inverted V-shaped diverter box, a feed pipe, a water outlet elbow, and a slow-flow assembly. The top sides of the reactor body are tightly fitted with the outer wall of the feed pipe. The water outlet elbow is installed outside the discharge port of the feed pipe. The slow-flow assembly is fixedly connected to the inside of the feed pipe. The inverted V-shaped diverter box is installed on the top of the feed pipe. The feed hopper is arranged at the upper end of the inverted V-shaped diverter box.

[0010] The reactor body is used to store the absorbent and to fully stir the absorbent, the feed hopper is used to quantitatively introduce the absorbent, the inverted V-shaped diverter box is used to separate the absorbent and allow the absorbent to flow into the interior of the feed pipe in both directions, the feed pipe is used to introduce the absorbent and allow the absorbent to flow into the interior of the reactor body under the action of gravity, the water outlet elbow is used to increase the pipeline resistance and to reduce the fluid flow rate, and the water outlet pipe mouth of the water outlet elbow is attached to the inner wall of the reactor body and the absorbent is poured on the inner wall surface of the reactor body in conjunction with the slow flow component to reduce the impact of the fluid on the reactor body.

[0011] In a feasible technical solution of the present application, the flow slowing component includes a sealing gasket, a baffle and a foam plastic layer, the foam plastic layer is adhesively connected to the inside of the feed pipe, the sealing gasket is clamped into the inside of the feed pipe, and the baffle is installed on the inner side of the sealing gasket at an angle of 45° along the center line direction of the sealing gasket.

[0012] In a feasible technical solution of the present application, the slow flow components are provided in a plurality of groups, and the plurality of groups of slow flow components are arranged at equal intervals inside the inclined tube of the feed pipe.

[0013] In a feasible technical solution of the present application, the lower end of the feed hopper is also provided with a support frame, a weighing sensor, a support block and a straight-connecting pipe. The bottom of the straight-connecting pipe passes through the middle of the top of the inverted V-shaped diverter box and fits tightly with the inner wall surface of the inverted V-shaped diverter box. The support frame is fixedly connected to the outside of the straight-connecting pipe, the weighing sensor is installed on both sides of the top of the support frame, and the support block is installed on the upper end of the induction probe of the weighing sensor and is used to contact the feed hopper.

[0014] In a feasible technical solution of the present application, a flow control plate is further installed inside the inverted V-shaped diverter box. The flow control plates are symmetrically distributed on both sides of the inner convex surface of the inverted V-shaped diverter box and are used for bidirectional separation of absorbents.

[0015] In a feasible technical solution of the present application, an electromagnetic discharge valve is further installed on the outside of the feed pipe.

[0016] In a feasible technical solution of the present application, the bottom discharge end of the inverted V-shaped diverter box is further provided with a liquid outlet having a diameter equal to that of the top pipe opening of the feed pipe.

[0017] In a feasible technical solution of the present application, a power motor, a drive shaft and a stirring rod are also provided in the middle part of the reactor body. The motor shaft of the power motor is fixedly connected to the top of the drive shaft through a coupling, and the outer wall surface of the drive shaft is fixedly connected to one side of the stirring rod. The stirring rod is used for rapid stirring of the absorbent inside the reactor body.

[0018] In summary, this application includes at least one of the following beneficial technical effects:

[0019] This product is equipped with an inverted V-shaped diverter box to divert the quantitatively weighed absorbent in conjunction with a slow-flow plate, allowing absorbents of different flow rates to flow into the feed pipe in both directions, thereby preventing the absorbent from impacting the reactor body due to excessive flow on one side, thereby improving safety. In addition, this product has multiple sets of sealing gaskets and baffles located inside the feed pipe, which cooperate with the water outlet elbow at the discharge port to fully slow down the absorbent and flow it to the inner wall of the reactor body, preventing direct impact and increased damage to the reactor body. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0021] Figure 1 It is a structural schematic diagram of the ultraviolet absorber coupling reaction kettle of an embodiment of the present application.

[0022] Figure 2 It is a schematic diagram of the structure inside the reactor body in the embodiment of the present application.

[0023] Figure 3 This is a cross-sectional rendering of the inverted V-shaped manifold in an embodiment of the present application.

[0024] Figure 4 It is a structural schematic diagram of the slow flow component in an embodiment of the present application.

[0025] Figure 5 Schematic diagram of the structure of the spoiler in the embodiment of the present application.

[0026] Description of reference numerals:

[0027] 1. Reactor body; 2. Feed hopper; 3. Inverted V-shaped diverter box; 4. Feed pipe; 5. Water outlet elbow;

[0028] 6. Slow flow assembly; 61. Sealing gasket; 62. Baffle; 63. Foam plastic layer;

[0029] 7. Support frame; 8. Load cell; 9. Support block; 10. Direct connection pipe;

[0030] 11. Slow flow plate; 12. Solenoid discharge valve; 13. Liquid outlet; 14. Power motor; 15. Drive shaft; 16. Stirring rod. DETAILED DESCRIPTION

[0031] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0032] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0033] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0035] The following is combined with Figure 1-5 This application is described in further detail.

[0036] The present application discloses a UV absorber coupling reaction kettle. Figures 1 to 5The ultraviolet absorber coupling reactor includes a reactor body 1, a feed hopper 2, an inverted V-shaped diverter box 3, a feed pipe 4, a water outlet elbow 5 and a slow flow component 6. The top sides of the reactor body 1 are tightly fitted with the outer wall of the feed pipe 4, the water outlet elbow 5 is installed outside the discharge port of the feed pipe 4, the slow flow component 6 is fixedly connected to the inside of the feed pipe 4, the inverted V-shaped diverter box 3 is installed on the top of the feed pipe 4, and the feed hopper 2 is arranged at the upper end of the inverted V-shaped diverter box 3;

[0037] The reactor body 1 is used to store the absorbent and to fully stir the absorbent, the feed hopper 2 is used to quantitatively introduce the absorbent, the inverted V-shaped diverter box 3 is used to separate the absorbent and allow the absorbent to flow into the feed pipe 4 in both directions, the feed pipe 4 is used to introduce the absorbent and allow the absorbent to flow into the reactor body 1 under the action of gravity, the water outlet elbow 5 is used to increase the pipeline resistance and to reduce the fluid flow rate, and the water outlet elbow 5 is attached to the inner wall of the reactor body 1 and the absorbent is poured on the inner wall surface of the reactor body 1, and cooperates with the slow flow component 6 to reduce the impact of the fluid on the reactor body 1.

[0038] The slow-flow assembly 6 includes a sealing gasket 61, a baffle 62 and a foam plastic layer 63. The foam plastic layer 63 is adhesively connected to the inside of the feed pipe 4. The sealing gasket 61 is clamped inside the feed pipe 4. The baffle 62 is installed on the inner side of the sealing gasket 61 at an angle of 45° along the center line direction of the sealing gasket 61.

[0039] Several groups of slow flow components 6 are provided, and the groups of slow flow components 6 are arranged at equal intervals inside the inclined tube of the feed pipe 4 .

[0040] The lower end of the feed hopper 2 is also provided with a support frame 7, a weighing sensor 8, a support block 9 and a straight-connecting pipe 10. The bottom of the straight-connecting pipe 10 passes through the middle of the top of the inverted V-shaped diverter box 3 and fits tightly with the inner wall surface of the inverted V-shaped diverter box 3. The support frame 7 is fixedly connected to the outside of the straight-connecting pipe 10, the weighing sensor 8 is installed on both sides of the top of the support frame 7, and the support block 9 is installed on the upper end of the induction probe of the weighing sensor 8 and is used to contact the feed hopper 2.

[0041] A flow control plate 11 is further installed inside the inverted V-shaped diverter box 3. The flow control plates 11 are symmetrically distributed on both sides of the inner convex surface of the inverted V-shaped diverter box 3 and are used for bidirectional separation of the absorbent.

[0042] An electromagnetic discharge valve 12 is also installed on the outside of the feed pipe 4.

[0043] The bottom discharge end of the inverted V-shaped diverter box 3 is also provided with a liquid outlet 13 having the same diameter as the top pipe opening of the feed pipe 4 .

[0044] A power motor 14, a drive shaft 15 and a stirring rod 16 are also provided in the middle of the reactor body 1. The motor shaft of the power motor 14 is fixedly connected to the top of the drive shaft 15 through a coupling, and the outer wall surface of the drive shaft 15 is fixedly connected to one side of the stirring rod 16. The stirring rod 16 is used for rapid stirring of the absorbent inside the reactor body 1.

[0045] The use process of the ultraviolet absorber coupling reactor in the embodiment of the present application is roughly as follows:

[0046] The material is poured into the feed hopper 2 from the upper end of the hopper, and the support block 9 cooperates with the weighing sensors 8 on both sides to support the feed hopper 2 and weigh the mass of the material in the feed hopper 2 in real time. As the mass of the material increases until the specified addition amount is reached, the discharge valve is opened, and the absorbent enters the interior of the inverted V-shaped diverter box 3 along the straight-connected pipe 10. During this process, the absorbent falls on the tip surface of the middle part of the inverted V-shaped diverter box 3 and spreads along both sides. Then the absorbent flows through the slow flow plate 11 into the feed pipe 4 on one side, realizing the initial deceleration and diversion of the absorbent. After that, the absorbent is divided equally and flows into the feed pipes 4 on both sides. Since the baffle 62 is installed on the inner side of the sealing gasket 61 at an angle of 45 degrees along the center line direction of the sealing gasket 61, the material will first hit the top surface of the baffle 62, slide down to the gathering port under the action of inertia, and then pass through the sealing gasket 61, so that the absorbent can complete the buffering under the joint action of multiple groups of baffles 62. Finally, the material flows along the inner surface of the reactor body 1 through the water outlet elbow 5 and is deposited on the bottom of the reactor, reducing the direct contact between the material and the bottom of the reactor body 1. Finally, the power motor 14 is started to drive the stirring rod 16 to rotate to ensure the efficient progress of the coupling reaction.

[0047] The beneficial technical effects of the ultraviolet absorber coupling reactor of the embodiment of the present application are roughly as follows:

[0048] This product adds an inverted V-shaped diverter box 3 to divert the quantitatively weighed absorbent in conjunction with the slow flow plate 11, so that absorbents of different flow rates can flow into the interior of the feed pipe 4 in both directions, thereby preventing the absorbent from flowing too much on one side and impacting the reactor body 1, thereby improving safety; and this product has multiple sets of sealing gaskets 61 and baffles 62 located inside the feed pipe 4, which cooperate with the water outlet elbow 5 of the discharge port to fully slow down the absorbent and flow it to the inner wall of the reactor body 1, preventing direct impact and increasing damage to the reactor body 1.

[0049] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application should be included in the scope of protection of the present application.

Claims

1. A UV absorber coupling reactor, characterized in that: It comprises a reactor body (1), a feed hopper (2), an inverted V-shaped diverter box (3), a feed pipe (4), a water outlet elbow (5) and a slow flow assembly (6), wherein both sides of the top of the reactor body (1) are tightly fitted with the outer wall surface of the feed pipe (4), the water outlet elbow (5) is installed outside the discharge port of the feed pipe (4), the slow flow assembly (6) is fixedly connected to the inside of the feed pipe (4), the inverted V-shaped diverter box (3) is installed on the top of the feed pipe (4), and the feed hopper (2) is arranged at the upper end of the inverted V-shaped diverter box (3); The reactor body (1) is used for storing absorbent and for fully stirring the absorbent, the feed hopper (2) is used for quantitatively introducing absorbent, the inverted V-shaped diverter box (3) is used for separating absorbent and allowing the absorbent to flow bidirectionally into the interior of the feed pipe (4), the feed pipe (4) is used for introducing absorbent and allowing the absorbent to flow into the interior of the reactor body (1) under the action of gravity, the outlet elbow (5) is used for increasing pipeline resistance and reducing fluid flow rate, and the outlet pipe of the outlet elbow (5) is attached to the inner wall of the reactor body (1) and the absorbent is poured onto the inner wall surface of the reactor body (1) in cooperation with the slow flow component (6) to reduce the impact of the fluid on the reactor body (1).

2. The ultraviolet absorber coupling reaction kettle according to claim 1, characterized in that: The slow flow assembly (6) comprises a sealing gasket (61), a baffle (62) and a foam plastic layer (63), wherein the foam plastic layer (63) is adhesively connected to the inside of the feed pipe (4), the sealing gasket (61) is clamped inside the feed pipe (4), and the baffle (62) is installed on the inner side of the sealing gasket (61) at an angle of 45° along the center line direction of the sealing gasket (61).

3. The ultraviolet absorber coupling reaction kettle according to claim 2, characterized in that: The slow flow components (6) are provided in a plurality of groups, and the plurality of groups of slow flow components (6) are arranged at equal intervals inside the inclined tube of the feed pipe (4).

4. The ultraviolet absorber coupling reaction kettle according to claim 1, characterized in that: The lower end of the feed hopper (2) is also provided with a support frame (7), a weighing sensor (8), a support block (9) and a straight-connecting pipe (10); the bottom of the straight-connecting pipe (10) passes through the middle of the top end of the inverted V-shaped diverter box (3) and is tightly fitted with the inner wall surface of the inverted V-shaped diverter box (3); the support frame (7) is fixedly connected to the outside of the straight-connecting pipe (10); the weighing sensor (8) is installed on both sides of the top of the support frame (7); and the support block (9) is installed on the upper end of the induction probe of the weighing sensor (8) and is used to contact the feed hopper (2).

5. The ultraviolet absorber coupling reaction kettle according to claim 1, characterized in that: A flow control plate (11) is also installed inside the inverted V-shaped diverter box (3). The flow control plates (11) are symmetrically distributed on both sides of the inner convex surface of the inverted V-shaped diverter box (3) and are used for bidirectional separation of absorbent.

6. The ultraviolet absorber coupling reaction kettle according to claim 1, characterized in that: An electromagnetic discharge valve (12) is also installed on the outside of the feed pipe (4).

7. The ultraviolet absorber coupling reaction kettle according to claim 5, characterized in that: The bottom discharge end of the inverted V-shaped diverter box (3) is also provided with a liquid outlet (13) having the same diameter as the top pipe opening of the feed pipe (4).

8. The ultraviolet absorber coupling reaction kettle according to claim 1, characterized in that: A power motor (14), a drive shaft (15) and a stirring rod (16) are further provided in the middle of the reactor body (1). The motor shaft of the power motor (14) is fixedly connected to the top of the drive shaft (15) via a coupling. The outer wall surface of the drive shaft (15) is fixedly connected to one side of the stirring rod (16). The stirring rod (16) is used for rapidly stirring the absorbent inside the reactor body (1).

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