Automatic conveying and soaking device for silk combing device assembly
By designing an automatic conveying and soaking device for the combing assembly and using a chain drive mechanism and a liquid level sensor to automatically replenish the alkali solution, the impact of the soaking of the combing assembly on the health of the operators is solved, and a safe and efficient combing cleaning process is achieved.
Patent Information
- Application Number
- CN202422577363.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing immersion method of combing components has an impact on the health of operators, especially in the production process of viscose filaments, where the volatilization of alkali solution causes skin burns.
An automatic conveying and soaking device for a combing assembly is designed. The device utilizes a bracket, a soaking tank, a conveying chain, and a chain drive mechanism. The chain drives the combing assembly to move in the soaking tank. The liquid level sensor and the alkali solution control valve are combined to realize automatic replenishment of alkali solution, ensuring stable conveying and safe soaking.
The automatic soaking of the combing components is realized, the loss of alkali solution is reduced, the distortion of the equipment is prevented, the operation safety is ensured, and the production efficiency and personnel health protection are improved.
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Figure CN223382153U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic cleaning, in particular to an automatic conveying and soaking device for a combing device component. Background Art
[0002] A comb, also known as a comb-like yarn guide, is a common device in yarn processing. It is used to guide the silk thread so that the silk thread can maintain the correct guiding route from one processing stage to the next. During the use of the comb, it is easy to stick to the fiber bundle and viscose alkali, so it needs to be removed and cleaned regularly. Especially in the production process of viscose filaments, a large number of filament combing components are used to separate each filament to prevent the filaments from crossing each other. Since viscose filaments are produced for a period of time, the combing components are adhered with viscose and alkaline substances and need to be cleaned regularly. In order to facilitate cleaning, the combing needs to be placed in an alkaline solution and then soaked before cleaning. In the prior art, the combing is generally manually immersed in the alkaline solution and then taken out. The alkaline solution will evaporate and adhere to the surface of the combing component, corroding the operator's skin and causing burns. Therefore, there is an urgent need to use a machine to replace the manual soaking of the combing component. Utility Model Content
[0003] The technical problem to be solved by the utility model is that the existing immersion method of the combing device assembly affects the health of people.
[0004] In order to solve the above technical problems, the utility model provides a technical solution: an automatic conveying and immersing device for a combing assembly, characterized in that it includes a bracket, a immersion tank, a conveying chain and a chain driving mechanism, the immersion tank and the chain driving mechanism are arranged on the bracket, the two conveying chains are arranged parallel to each other on the opposite side edges of the immersion tank, and the conveying chains surround the side edges of the immersion tank and rotate synchronously under the action of the chain driving mechanism, at least two support plates are evenly arranged on the outside of the conveying chain, the length direction of the support plate is perpendicular to the movement direction of the conveying chain, so that one side of the support plate is above the immersion tank and the other side extends above the immersion tank and is suspended in the air, there is a gap between the two adjacent support plates for the combing assembly to be hung thereon and extend into the immersion tank, and the gaps on the two conveying chains correspond to each other, and a pressure plate is arranged above the support plate extending above the immersion tank and suspended in the air, and the pressure plate is arranged on the bracket.
[0005] Furthermore, the chain drive mechanism includes a motor, a driving sprocket, a driven sprocket and a control box. The motor is electrically connected to the control box. The two driving sprockets and the two driven sprockets are coaxially connected through a rotating shaft and fixed to the bracket through a bearing seat. The driving sprocket is linked to the motor through the rotating shaft.
[0006] Furthermore, the discharge end of the conveyor chain is provided with a chain position sensor and a combing assembly sensor electrically connected to the control box.
[0007] Furthermore, a liquid level sensor and an inlet and outlet pipe provided with an alkali solution inlet and outlet control valve are provided in the soaking tank, and the liquid level sensor and the alkali solution inlet and outlet control valve are electrically connected to the control box.
[0008] Furthermore, the pressing plate is detachably mounted on the bracket via bolts.
[0009] The beneficial effects of the utility model are:
[0010] The present application realizes automatic immersion of the combing assembly by encircling the conveying chain on both sides of the immersion tank and driving the conveying chain to rotate through the chain conveying mechanism, thereby driving the combing assembly to move in the immersion liquid in the immersion tank; the support plates are arranged at intervals so that the combing assembly is suspended on the support plates through the intervals, so that the parts of the combing assembly with adhered fiber bundles and viscose alkali are immersed in the immersion tank, and the other parts are outside the immersion tank, thereby reducing the immersion area and reducing the loss of alkali liquid; the pressure plate limits the upper and lower positions of the support plate, and when the combing assembly is placed in the interval, the support plate keeps balance on the conveying chain to prevent one side of the support plate from being too heavy and tilted, causing the conveying chain to twist and deform or even detach from the chain driving mechanism; active There are two sprockets and two driven sprockets, which are coaxially connected by a rotating shaft, so that the two conveyor chains can rotate synchronously, ensuring the conveying stability of the combing assembly; the chain position sensor and the combing assembly sensor are used to detect the interval position and whether there is a combing assembly on the interval, so as to facilitate prompting to take it in time and prevent the combing assembly from falling when the conveying chain rotates; the setting of the liquid level sensor and the alkali solution inlet and outlet control valve ensures that there is sufficient alkali solution in the immersion tank and realizes automatic replenishment; the pressure plate is detachably set on the bracket by bolts, and the distance between the pressure plate and the support plate is adjusted by bolts, and the pressure of the support plate is adjusted to limit the tilt range of the support plate, so as to ensure the stability of driving the combing assembly to move.
[0011] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only three of the drawings in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0013] Figure 1This is a schematic diagram of the structure of this application Figure 1 .
[0014] Figure 2 for Figure 1 Enlarged view of the feed end.
[0015] Figure 3 for Figure 1 Enlarged view of the middle discharge end.
[0016] In the figure, 1-soaking tank, 2-conveying chain, 3-chain driving mechanism, 4-support plate, 5-spacer, 6-pressing plate, 7-chain position sensor, 8-combing assembly sensor, 9-liquid level sensor, 10-inlet and outlet pipes, 11-alkali solution inlet and outlet control valve, 12-bolt, 13-bearing seat;
[0017] 31-motor, 32-driving sprocket, 33-driven sprocket, 34-control box, 35-rotating shaft; A-combing device assembly. DETAILED DESCRIPTION
[0018] The following describes embodiments of the present invention in more detail with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the accompanying drawings and embodiments of the present invention are for illustrative purposes only and are not intended to limit the scope of protection of the present invention.
[0019] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0020] The names of the messages or information exchanged between multiple devices in the embodiments of the present invention are only used for illustrative purposes and are not used to limit the scope of these messages or information. Example 1
[0021] like Figure 1-3As shown, an automatic conveying and soaking device for a combing assembly includes a bracket (not shown in the figure, the simplest rectangular frame can be used), a soaking tank 1, a conveying chain 2 and a chain driving mechanism 3. The soaking tank 1 and the chain driving mechanism 3 are arranged on the bracket, and the two conveying chains 2 are arranged parallel to each other on the opposite sides of the soaking tank 1, and the conveying chains 2 surround the side of the soaking tank 1 and rotate synchronously under the action of the chain driving mechanism 3. At least two support plates 4 are evenly arranged on the outside of the conveying chain 2. The length direction of the support plate 4 is perpendicular to the movement direction of the conveying chain 2, so that one side of the support plate 4 is above the soaking tank 1 and the other side extends above the soaking tank 1 and is suspended in the air. There is a space between the two adjacent support plates 4 for hanging the combing assembly A. The gap on it extends into the immersion tank 1, and the gaps on the two conveyor chains 2 correspond to each other; the support plate 4 is arranged at intervals 5, so that the combing assembly A is suspended on the support plate 4 through the intervals 5, so that the part of the combing assembly A that is bonded with fiber bundles and viscose alkali is immersed in the immersion tank 1, and the other parts are outside the immersion tank 1, thereby reducing the immersion area and reducing the loss of alkali solution; a pressing plate 6 is provided above the support plate 4 that extends out above the immersion tank 1 and is suspended in the air, and the pressing plate 6 is provided on the bracket; the pressing plate 6 limits the support plate 4 up and down, and when the combing assembly A is placed in the intervals 5, the support plate 4 maintains balance on the conveyor chain 2 to prevent one side of the support plate 4 from being too heavy and tilting, causing the conveyor chain 2 to be twisted and deformed or even detached from the chain drive mechanism 3.
[0022] Among them, the chain drive mechanism 3 includes a motor, a driving sprocket, a driven sprocket and a control box. The motor is electrically connected to the control box. The two driving sprockets and the two driven sprockets are coaxially connected through a rotating shaft and fixed to the bracket through a bearing seat 13. The driving sprocket is linked to the motor through the rotating shaft; there are two driving sprockets and two driven sprockets and they are all coaxially connected through a rotating shaft, so that the two conveying chains 2 can rotate synchronously to ensure the conveying stability of the combing assembly A. Example 2
[0023] like Figure 1-3 As shown, this embodiment is obtained by adding technical features such as a chain position sensor 7 and a comb assembly A sensor 8 on the basis of Example 1 for detailed description. The remaining technical features are the same as those of Example 1, and the similarities are not repeated here. Among them, the difference between this embodiment and Example 1 is that the discharge end of the conveyor chain 2 is provided with a chain position sensor 7 and a comb assembly A sensor 8 electrically connected to the control box.
[0024] In this embodiment, the chain position sensor 7 and the comb assembly A sensor 8 are used to detect the position of the interval 5 and whether there is a comb assembly A on the interval 5, so as to facilitate reminder to take it in time and prevent the comb assembly A from falling when the conveyor chain 2 rotates; even when it is detected that the comb assembly A is not taken, the conveyor chain 2 can be stopped from rotating to further prevent the comb assembly A from falling; the chain position sensor 7 and the comb assembly A sensor 8 use laser sensors, and laser sensors are mature technologies in the existing technology. The connection method and usage method can be used according to the existing usage method, and this application will not go into details again. Example 3
[0025] like Figure 1-3 As shown, this embodiment is obtained by adding technical features such as a liquid level sensor 9 and an alkali solution inlet and outlet control valve 11 on the basis of Example 2 for detailed description. The remaining technical features are the same as those of Example 2, and the similarities are not repeated here. Among them, the difference between this embodiment and Example 2 is that: a liquid level sensor 9 and an inlet and outlet pipe 10 provided with an alkali solution inlet and outlet control valve 11 are provided in the soaking tank 1, and the liquid level sensor 9 and the alkali solution inlet and outlet control valve 11 are electrically connected to the control box.
[0026] In this embodiment, the liquid level sensor 9 and the alkali solution inlet and outlet control valve 11 are set to automatically open the alkali solution inlet and outlet control valve 11 to replenish the alkali solution when the alkali solution level is lower than the set value, and close the alkali solution inlet and outlet control valve 11 to stop replenishing after the alkali solution level reaches the set value, thereby ensuring that there is sufficient alkali solution in the soaking tank 1 and realizing automatic replenishment. The waste alkali solution can also be discharged through the inlet and outlet pipes 10 to realize alkali solution replacement; the alkali solution inlet and outlet control valve 11 can adopt an electric valve, which and the liquid level sensor 9 are mature technologies in the existing technology. The connection method and usage method can be used according to the existing usage method, and this application will not go into details again. Example 4
[0027] like Figure 1-3 As shown, this embodiment is obtained by describing in detail the connection method of technical features such as the pressure plate 6 on the basis of the third embodiment. The remaining technical features are the same as those of the third embodiment, and the similarities are not repeated here. Among them, the difference between this embodiment and the third embodiment is that the pressure plate 6 is detachably set on the bracket by the bolt 12.
[0028] In this embodiment, the distance between the pressure plate 6 and the support plate 4 is adjusted by the bolt 12, thereby adjusting the pressure of the support plate 4, limiting the tilting range of the support plate 4, and ensuring the stability of the movement of the combing assembly A.
[0029] The process of using the overall technical solution formed by the above embodiments is: place the combing assembly A to be soaked in the interval 5 at the feed end of the conveyor chain 2. At this time, the combing assembly A is suspended on the support plate 4, and the adhesive fiber bundles and viscose alkali in the combing assembly A are partially soaked in the soaking tank 1. The motor drives the conveyor chain 2 to rotate through the active sprocket, and the rotating chain drives the combing assembly A to move toward the discharge end in the soaking tank 1. The chain position sensor 7 detects the interval 5, and the combing assembly A sensor 8 detects whether there is a combing assembly A in the interval 5, indicating that the combing assembly A has moved to the discharge end, reminding you to take it in time.
[0030] The liquid level sensor 9 detects the alkali liquid level in the soaking tank 1. When the alkali liquid level is lower than the set value, the alkali liquid inlet and outlet control valve 11 is opened to replenish the alkali liquid. After the alkali liquid level reaches the set value, the alkali liquid inlet and outlet control valve 11 is closed to stop replenishing, ensuring that there is sufficient alkali liquid in the soaking tank 1.
[0031] Note that the above are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments, and substitutions are readily apparent to those skilled in the art without departing from the scope of protection of the present invention. Therefore, while the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments and may include many other equivalent embodiments without departing from the scope of the present invention. The scope of the present invention is determined by the appended claims.
Claims
1. An automatic conveying and soaking device for a combing assembly, characterized by: The sled is equipped with a gear that is adapted to move the sled forward and backward, and the gear that is adapted to move the sled forward and backward is adapted to move the sled forward and backward.
2. The automatic conveying and soaking device for a combing assembly according to claim 1, characterized in that: The chain drive mechanism includes a motor, a driving sprocket, a driven sprocket and a control box. The motor is electrically connected to the control box. The two driving sprockets and the two driven sprockets are coaxially connected through a rotating shaft and fixed to the bracket through a bearing seat. The driving sprocket is linked to the motor through the rotating shaft.
3. The automatic conveying and soaking device for a combing assembly according to claim 2, characterized in that: The discharge end of the conveyor chain is provided with a chain position sensor and a combing assembly sensor electrically connected to the control box.
4. The automatic conveying and soaking device for a combing assembly according to claim 3, characterized in that: A liquid level sensor and an inlet and outlet pipe provided with an alkali solution inlet and outlet control valve are provided in the soaking tank, and the liquid level sensor and the alkali solution inlet and outlet control valve are electrically connected to the control box.
5. The automatic conveying and soaking device for a combing assembly according to claim 4, characterized in that: The pressing plate is detachably arranged on the bracket by means of bolts.