Feeding device for cable bridge stamping

Through the design of the automatic feeding device, the problems of tedious manual loading and deformation of stamped parts in the punching of cable trays are solved, and an efficient and safe punching process is achieved.

CN223382443UActive Publication Date: 2025-09-26JIANGSU LEIWANG ELECTRIC CO LTD
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Patent Information

Application Number
CN202422706792.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-26
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing cable tray stamping device has problems such as cumbersome manual loading, low efficiency, and deformation of stamped parts caused by cylinder impact.

Method used

A feeding device including a horizontally arranged first support plate and a second support plate is adopted, and the upper mold support structure, the lower mold flip structure, the material pushing structure and the feeding structure are utilized to realize automatic loading and flipping and collecting of materials, avoiding the violent impact of the cylinder on the stamping parts.

Benefits of technology

It improves the loading efficiency, reduces manual operations, avoids the deformation of stamping parts, and ensures the integrity and orderly placement of stamping parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a feeding device for stamping a cable bridge, and belongs to the technical field of stamping. An upper die supporting structure is arranged above the first supporting plate and the second supporting plate, a lower die overturning structure is arranged in the middle gap, a material containing frame structure is placed in the material frame containing groove, a material pushing structure is arranged on the bottom supporting frame, and a feeding structure is further arranged on the side edge of the upper surface of the first supporting plate. The stamping device has the advantages that the material containing frame and the materials to be stamped are placed above the material pushing structure, the materials to be stamped are pushed to sequentially ascend through the material pushing structure, and therefore the problem that in the prior art, due to the fact that manual feeding is needed for multiple times, efficiency is low is solved; and after stamping is completed, the lower stamping die and the stamped materials are overturned through the lower die overturning structure and fall into the empty material containing frame, and therefore the problem that in the prior art, stamping parts are impacted violently through an air cylinder, and waste products appear on the stamping parts is solved.
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Description

Technical Field

[0001] The utility model relates to a feeding device for punching a cable bridge, belonging to the technical field of punching. Background Art

[0002] Cable trays come in trough, tray, ladder, and grid configurations, and are composed of brackets, supports, and mounting accessories. Trough cable trays are fully enclosed cable trays. They are ideal for laying computer cables, communication cables, thermocouple cables, and other control cables for highly sensitive systems. They effectively shield control cables from interference and protect cables from severe corrosive environments.

[0003] Existing cable trays are generally produced by stamping. Traditional punching machines require manual loading during processing, which increases the labor intensity of workers. At the same time, when manually loading, the workers' hands will be close to the punch, posing a threat to the workers' personal safety and resulting in a low safety factor.

[0004] In response to the above problems, corresponding solutions have emerged in the industry, such as the Chinese authorized utility model patent with the authorization announcement number: CN 221184401U, and the patent name: A punching machine automatic feeding device for the production of cable tray connectors. In the above patent, a turntable can be rotated and the parts to be punched are placed on the discharge block in the turntable. Each time the turntable rotates, the parts to be punched can be vertically aligned with the punch, cylinder, and storage barrel respectively, to achieve punching, unloading, and loading of the parts to be punched, reducing the labor intensity of the staff and ensuring the personal safety of the staff.

[0005] However, the above patent has the following problems during use: 1. In the above patent, the materials to be punched are placed in the storage barrel in order, and the discharge block is driven to rotate by the turntable to send the materials in the storage barrel to the bottom of the punching head for punching. In actual operation, the materials to be punched are generally cut before punching. After cutting, the materials to be punched are placed in the material frame in order, and then the materials in the material frame are placed in the storage barrel, which makes the loading process more cumbersome and reduces the loading efficiency.

[0006] 2. After the material is stamped, the cylinder is started to knock the stamped parts away. The parts to be stamped can be received by the receiving hopper to complete the unloading. In the above process, the cylinder violently impacts the stamped parts, and the cylinder will deform the bottom of the stamped parts, resulting in scrapped stamped parts. At the same time, when the stamped parts are knocked away and fall into the receiving hopper, the stamped parts in the receiving hopper are placed in a disorderly manner. In order to facilitate the subsequent assembly line production, workers have to manually place them neatly, which is not only time-consuming and labor-intensive, but also increases the labor intensity of workers. Summary of the Invention

[0007] The technical problem to be solved by the utility model is to provide a feeding device for punching cable trays to solve the problems faced in the industry.

[0008] In order to solve the above technical problems, the utility model is realized through the following technical solutions: a feeding device for cable tray stamping, comprising a first support plate and a second support plate arranged horizontally, an upper mold support structure is arranged above the first support plate and the second support plate, an intermediate gap is arranged between the first support plate and the second support plate, a lower mold flipping structure is arranged in the intermediate gap, a material frame placement slot is arranged on the first support plate, a material placement frame structure is placed in the material frame placement slot, a bottom support frame is arranged below the first support plate and the second support plate, a material pushing structure is arranged on the bottom support frame, the material pushing structure is located below the material frame placement slot, and a feeding structure is also arranged on the side of the upper surface of the first support plate.

[0009] Preferably, the upper die support structure comprises an upper die support frame in a gate-shaped structure, a lifting cylinder is provided on the inner side of the upper surface of the upper die support frame, and an upper punching die is provided at the end of the cylinder shaft of the lifting cylinder.

[0010] Preferably, the lower mold flipping structure includes a plurality of first flipping motors and second flipping motors, the first flipping motors and the second flipping motors are respectively installed at the ends of the first support plate and the second support plate, a lower mold mounting frame is arranged between the first flipping motor and the second flipping motor, the lower mold mounting frame is respectively connected to the motor shafts of the first flipping motor and the second flipping motor, and a lower stamping mold is arranged in the lower mold mounting frame.

[0011] Preferably, the material placement frame structure includes a hollow material placement frame, a bottom insertion hole is provided at the bottom of the material placement frame, a bottom support plate is provided in the material placement frame, and a plurality of materials to be stamped are stacked in the material placement frame.

[0012] Preferably, the material pushing structure includes a material pushing bracket, an upward pushing cylinder is provided inside the material pushing bracket, and a cylinder shaft of the upward pushing cylinder passes through the material pushing bracket and extends to the outside of the material pushing bracket.

[0013] Preferably, the feeding structure includes a feeding cylinder, and a feeding push plate is provided on the cylinder shaft of the feeding cylinder.

[0014] Preferably, a material placement frame is also placed on the bottom support frame.

[0015] Preferably, support rods are respectively provided between the first support plate, the second support plate and the bottom support frame.

[0016] Compared with the prior art, the benefits of the present invention are: when in use, the material to be stamped is placed in a material placement frame after cutting, and the material placement frame together with the material to be stamped is placed above the material pushing structure, and the material to be stamped is pushed up in sequence by the material pushing structure, and moved to the lower stamping die for stamping, thereby solving the problem of low efficiency caused by multiple manual loading in the prior art. After the stamping is completed, the lower stamping die together with the stamped material can be flipped over by the lower die flipping structure and dropped into the empty material placement frame, thereby solving the problem in the prior art that the cylinder is used to violently impact the stamping part, and the cylinder will deform the bottom of the stamping part, resulting in waste of the stamping part. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 It is a structural schematic diagram of the utility model when in use.

[0019] Figure 2 It is a structural diagram of the present utility model.

[0020] Figure 3 It is a structural schematic diagram of the utility model after removing the lower mold flip structure.

[0021] Figure 4 It is a schematic diagram of the lower mold flip structure.

[0022] Figure 5 It is a schematic diagram of the material placement frame structure.

[0023] Figure 6 This is a schematic diagram of the material placement box.

[0024] Figure 7 It is a schematic diagram of the material pushing structure.

[0025] In the figure: 1. First support plate; 101. Material frame placement slot; 2. Second support plate; 3. Upper die support structure; 301. Upper die support frame; 302. Lifting cylinder; 303. Upper punch die; 4. Middle gap; 5. Lower die flipping structure; 501. First flipping motor; 502. Second flipping motor; 503. Lower die mounting frame; 504. Lower punch die; 6. Material placement frame structure; 601. Material placement frame; 602. Bottom insertion hole; 603. Bottom support plate; 604. Material to be punched; 7. Bottom support frame; 701. Support rod; 8. Material pushing structure; 801. Material pushing bracket; 802. Upper push cylinder; 9. Feeding structure; 901. Feeding cylinder; 902. Feeding push plate. DETAILED DESCRIPTION

[0026] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments:

[0027] like Figures 1 to 7 A feeding device for cable tray stamping shown in the figure includes a first support plate 1 and a second support plate 2 arranged horizontally, an upper mold support structure 3 is arranged above the first support plate 1 and the second support plate 2, an intermediate gap 4 is arranged between the first support plate 1 and the second support plate 2, and a lower mold flipping structure 5 is arranged in the intermediate gap 4, a material frame placement groove 101 is provided on the first support plate 1, and a material placement frame structure 6 is placed in the material frame placement groove, a bottom support frame 7 is provided below the first support plate 1 and the second support plate 2, a material pushing structure 8 is provided on the bottom support frame 7, and the material pushing structure 8 is located below the material frame placement groove 101, and a feeding structure 9 is also provided on the side of the upper surface of the first support plate 1.

[0028] In order to achieve the purpose of stamping, the upper mold support structure 3 further includes an upper mold support frame 301 with a door-shaped structure, and a lifting cylinder 302 is provided on the inner side of the upper surface of the upper mold support frame 301, and an upper stamping mold 303 is provided at the end of the cylinder shaft of the lifting cylinder 302.

[0029] like Figure 4 As shown, in order to realize flipping and blanking, the lower mold flipping structure 5 further includes a plurality of first flipping motors 501 and second flipping motors 502, and the first flipping motors 501 and the second flipping motors 502 are respectively installed on the ends of the first support plate 1 and the second support plate 2, and a lower mold mounting frame 503 is arranged between the first flipping motor 501 and the second flipping motor 502, and the lower mold mounting frame 503 is respectively connected to the motor shafts of the first flipping motor 501 and the second flipping motor 502, and a lower stamping die 504 is arranged in the lower mold mounting frame 503.

[0030] like Figure 5 and Figure 6 As shown, in order to facilitate the removal of materials, the material placement frame structure 6 further includes an internally hollow material placement frame 601, a bottom insertion hole 602 is provided at the bottom of the material placement frame 601, a bottom support plate 603 is provided in the material placement frame 601, and multiple materials to be stamped 604 are stacked in the material placement frame 601.

[0031] like Figure 7As shown, in order to be able to push the material to be punched out from the material placement frame 601, the material pushing structure 8 further includes a material pushing bracket 801, and an upward pushing cylinder 802 is arranged inside the material pushing bracket 801. The cylinder shaft of the upward pushing cylinder 802 passes through the material pushing bracket 801 and extends to the outside of the material pushing bracket 801.

[0032] In order to push the material into the mold, the feeding structure 9 further includes a feeding cylinder 901 , and a feeding push plate 902 is provided on the cylinder shaft of the feeding cylinder 901 .

[0033] In order to be able to collect materials, a material placement frame 601 is further placed on the bottom support frame 7.

[0034] In order to improve the supporting strength, support rods 701 are further provided between the first support plate 1 and the second support plate 2 and the bottom support frame 7 .

[0035] During use, the cut material to be stamped 604 is placed in the material placement frame 601. In this patent, a bottom support plate 603 is provided at the inner bottom of the material placement frame 601, so that the cut material to be stamped 604 will be stacked on the bottom support plate 603. The material placement frame 601 stacked with the material to be stamped 604 is placed in the material frame placement slot 101 and falls onto the material pushing bracket 801. At this time, the cylinder shaft of the push cylinder 802 will be inserted into the bottom insertion hole 602 and support the bottom support plate 603 in the material placement frame 601.

[0036] Then start the push cylinder 802, which pushes the bottom support plate 603 upward through the cylinder shaft, and multiple layers of materials to be stamped 604 are stacked on the bottom support plate 603. In this way, the materials to be stamped 604 stacked on the bottom support plate 603 will rise with the bottom support plate 603. When the top material to be stamped 604 rises to the set position, start the feed cylinder 901, and the feed cylinder 901 drives the feed push plate 902 to move left and right, and pushes the material to be stamped 604 into the lower stamping die 504. At this time, start the lifting cylinder 302 to drive the upper stamping die 303 to stamp the material to be stamped 604 in the lower stamping die 504, thereby realizing the stamping of the material.

[0037] After the stamping is completed, the upper stamping die 303 is driven to rise and leave the lower stamping die 504 through the lifting cylinder 302. At this time, the first flipping motor 501 and the second flipping motor 502 are started. The first flipping motor 501 and the second flipping motor 502 simultaneously drive the lower stamping die 504 to flip 180 degrees, and an empty material placement frame 601 is placed on the bottom support frame 7. At this time, the lower stamping die 504 can drop the stamped material into the empty material placement frame 601 during the flipping process, thereby achieving the purpose of collecting materials.

[0038] To sum up, in this patent, through the above method, the material placement frame 601 together with the material to be stamped is placed above the material pushing structure 8, and the material to be stamped is pushed up in sequence by the material pushing structure 8, and moved to the lower stamping die 504 for stamping, thereby solving the problem of low efficiency caused by multiple manual loading in the prior art. After the stamping is completed, the lower stamping die 504 together with the stamped material is flipped through the lower die flipping structure 5 and dropped into the empty material placement frame 601, thereby solving the problem in the prior art that the cylinder is used to violently impact the stamping part, and the cylinder will deform the bottom of the stamping part, resulting in scrap of the stamping part. At the same time, by flipping and stacking in sequence, the stamped material can be placed in order, thereby improving the placement efficiency.

[0039] It should be emphasized that the above are only preferred embodiments of the present invention and do not constitute any form of limitation to the present invention. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A feeding device for punching cable trays, characterized by: The invention comprises a first support plate (1) and a second support plate (2) which are arranged horizontally, an upper mold support structure (3) is arranged above the first support plate (1) and the second support plate (2), an intermediate gap (4) is arranged between the first support plate (1) and the second support plate (2), a lower mold flip structure (5) is arranged in the intermediate gap (4), a material frame placement groove (101) is arranged on the first support plate (1), a material placement frame structure (6) is placed in the material frame placement groove, a bottom support frame (7) is arranged below the first support plate (1) and the second support plate (2), a material pushing structure (8) is arranged on the bottom support frame (7), and the material pushing structure (8) is located below the material frame placement groove (101), and a feeding structure (9) is also arranged on the side of the upper surface of the first support plate (1).

2. The feeding device for punching cable trays according to claim 1, characterized in that: The upper die support structure (3) comprises an upper die support frame (301) in a gate-shaped structure, a lifting cylinder (302) is provided on the inner side of the upper surface of the upper die support frame (301), and an upper punching die (303) is provided at the end of the cylinder shaft of the lifting cylinder (302).

3. The feeding device for punching cable trays according to claim 1, characterized in that: The lower die flipping structure (5) comprises a plurality of first flipping motors (501) and second flipping motors (502), wherein the first flipping motors (501) and the second flipping motors (502) are respectively mounted on the ends of the first support plate (1) and the second support plate (2), a lower die mounting frame (503) is provided between the first flipping motors (501) and the second flipping motors (502), the lower die mounting frame (503) is respectively connected to the motor shafts of the first flipping motors (501) and the second flipping motors (502), and a lower punching die (504) is provided in the lower die mounting frame (503).

4. The feeding device for punching cable trays according to claim 1, characterized in that: The material placement frame structure (6) comprises a material placement frame (601) with a hollow interior, a bottom insertion hole (602) being provided at the bottom of the material placement frame (601), a bottom support plate (603) being provided inside the material placement frame (601), and a plurality of materials to be punched (604) being stacked in the material placement frame (601).

5. The feeding device for punching cable trays according to claim 1, characterized in that: The material pushing structure (8) includes a material pushing bracket (801), an upward pushing cylinder (802) is provided inside the material pushing bracket (801), and a cylinder shaft of the upward pushing cylinder (802) passes through the material pushing bracket (801) and extends to the outside of the material pushing bracket (801).

6. The feeding device for punching cable trays according to claim 1, characterized in that: The feeding structure (9) comprises a feeding cylinder (901), and a feeding push plate (902) is provided on the cylinder shaft of the feeding cylinder (901).

7. The feeding device for punching cable trays according to claim 4, characterized in that: A material placement frame (601) is also placed on the bottom support frame (7).

8. The feeding device for punching cable trays according to claim 1, characterized in that: Support rods (701) are respectively provided between the first support plate (1), the second support plate (2) and the bottom support frame (7).

Citation Information

Patent Citations

  • Punching machine automatic feeding device for cable bridge connecting piece production

    CN221184401U