Multifunctional leveling device

By designing a multifunctional leveling device, the problems of poor adaptability and poor flatness of existing equipment are solved, multifunctional plate processing is realized, and production efficiency and product quality are improved.

CN223383001UActive Publication Date: 2025-09-26ZHEJIANG CHUANGKAI MECHANICAL & ELECTRONICS TECH
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Patent Information

Application Number
CN202422787132.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-26
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Existing leveling equipment cannot adapt to plates of different specifications, has poor flatness and single function, and cannot meet various production needs, resulting in low production efficiency.

Method used

A multifunctional leveling device has been designed, which includes multiple functional modules such as conveying, grinding, cleaning, leveling and cutting. It adopts adjustable conveying roller group and gravity pressure roller, which can adapt to plates of different specifications and achieve flattening of the front and back sides. Combined with the monitoring device, it ensures production safety and efficiency.

Benefits of technology

It achieves efficient and flexible plate processing, improves flatness and production efficiency, meets various production needs, and improves product quality and economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multifunctional leveling device which comprises a device body, a machine frame and a machine box are arranged on the device body, and a conveying device is arranged on the machine frame. A grinding device, a cleaning device, a first leveling device, a second leveling device, a fixed conveying device and a cutting device are sequentially arranged between the conveying devices, and a chip collecting groove is formed in the lower end of the grinding device and the lower end of the cleaning device. Moving devices are arranged at the top ends of the grinding device, the cleaning device, the first leveling device, the second leveling device, the fixed conveying device and the cutting device, and monitoring devices are further arranged below the moving devices. The device is simple and reasonable in structure, convenient to use, flexible to operate and machine, diversified in function, capable of flattening the front face and the back face, high in flatness, high in production efficiency and good in product quality, meets various requirements in production and machining, and improves economic benefits.
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Description

Technical Field

[0001] The utility model relates to a multifunctional leveling device, belonging to the technical field of leveling processing equipment. Background Art

[0002] A leveler is a device that flattens uneven sheets into flat sheets. Sheet materials include metal, plastic, and wood. For ease of transportation and storage, sheets are available in rolls or sheets. Sheets in roll form require leveling before processing. Traditional leveling equipment generally involves passing the sheet between upper and lower leveling rollers, which squeeze the sheet to level it.

[0003] However, there are some problems with the existing processing equipment. For example, when faced with plates of different sizes, thicknesses and other specifications, the equipment cannot make corresponding adjustments to adapt to the entire processing process. At the same time, the traditional upper and lower leveling rollers are used to press and level the raw materials during the transportation process. If the number of upper and lower leveling rollers is insufficient or the force is insufficient, the raw materials may not be flat enough and the leveling effect may be poor. In addition, the traditional leveling equipment has a single function and cannot meet the various needs of the production and processing process. It has poor applicability and reduces productivity.

[0004] To this end, we propose a multifunctional leveling device. Summary of the Invention

[0005] (1) Technical issues to be resolved

[0006] In order to solve the above problems, the utility model provides a multifunctional leveling device with simple and reasonable structure, easy use, flexible operation and processing, diverse functions, flattening of front and back surfaces, high flatness, meeting various needs in production and processing, high production efficiency, good product quality, and improved economic benefits.

[0007] (2) Technical solution

[0008] The utility model provides a multifunctional leveling device, which includes: a device body, a frame and a chassis are provided on the device body, a conveying device is provided on the frame, a grinding device, a cleaning device, a first leveling device, a second leveling device, a fixed conveying device and a cutting device are sequentially provided between the conveying devices, a chip collecting groove is provided at the lower end of the grinding device and the cleaning device, a moving device is provided at the top end of the grinding device, the cleaning device, the first leveling device, the second leveling device, the fixed conveying device and the cutting device, and a monitoring device is also provided below the moving device.

[0009] Furthermore, the conveying device is provided with an upper pressure conveying roller group and a lower pressure conveying roller group, and the upper pressure conveying roller group and the lower pressure conveying roller group are installed and arranged at intervals on the support frame of the frame.

[0010] Furthermore, the grinding device is provided with at least one set of upper grinding rollers and lower grinding rollers.

[0011] Furthermore, the cleaning device is provided with at least one set of upper cleaning brush rollers and lower cleaning brush rollers and at least one set of dust hood and dust collector.

[0012] Furthermore, the first leveling device and the second leveling device are both provided with gravity pressing rollers and pressing platforms, and the second leveling device is provided at the lower end of the first leveling device.

[0013] Furthermore, the fixed conveying device is provided with an upper fixed output roller group and a lower fixed output roller group, and the upper fixed output roller group and the lower fixed output roller group are respectively located on both sides of the cutting device.

[0014] Furthermore, the cutting device is provided with a driving motor, a cutting blade and a cutting platform.

[0015] Furthermore, the mobile device is provided with multi-directional guide rails, electric pulleys, sliders and electric telescopic rods.

[0016] Furthermore, the monitoring device is provided with a connecting frame, a 360° camera and a wireless sensor.

[0017] (3) Beneficial effects

[0018] Compared with the existing technology, the utility model has the following beneficial effects: the utility model has a simple and reasonable structure, is easy to use, flexible in operation and processing, has diverse functions, flattens the front and back surfaces, has high flatness, meets various needs in production and processing, has high production efficiency, good product quality, and improves economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 It is a structural diagram of the present utility model.

[0021] Figure 2 It is a side structural diagram of the utility model.

[0022] Figure 3 It is a structural schematic diagram of the conveying device and the leveling device of the utility model.

[0023] Figure 4 It is a structural schematic diagram of the mobile device of the present utility model.

[0024] 1-Device body; 2-Frame; 3-Chassis; 4-Conveying device; 5-Grinding device; 6-Cleaning device; 7-First leveling device; 8-Second leveling device; 9-Fixed conveying device; 10-Cutting device; 11-Chip collecting trough; 12-Moving device; 13-Monitoring device; 4-1-Upper pressure conveying roller group; 4-2-Lower pressure conveying roller group; 78-1-Gravity pressure roller; 78-2-Smoothing platform; 12-1-Guide rail; 12-2-Electric pulley; 12-3-Slider; 12-4-Electric telescopic rod. DETAILED DESCRIPTION

[0025] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0026] like Figure 1 A multifunctional leveling device is shown, comprising: a device body 1, wherein a frame 2 and a chassis 3 are provided on the device body 1, a conveying device 4 is provided on the frame 2, a grinding device 5, a cleaning device 6, a first leveling device 7, a second leveling device 8, a fixed conveying device 9 and a cutting device 10 are sequentially provided between the conveying device 4, a chip collecting trough 11 is provided at the lower end of the grinding device 5 and the cleaning device 6, a moving device 12 is provided at the top end of the grinding device 5, the cleaning device 6, the first leveling device 7, the second leveling device 8, the fixed conveying device 9 and the cutting device 10, and a monitoring device 13 is also provided below the moving device 12;

[0027] The conveying device 4 is provided with an upper pressure conveying roller group 4-1 and a lower pressure conveying roller group 4-2, wherein the upper pressure conveying roller group 4-1 and the lower pressure conveying roller group 4-2 are installed and arranged on the support frame of the frame 2 at intervals;

[0028] The grinding device 5 is provided with at least one set of upper grinding rollers and lower grinding rollers;

[0029] The cleaning device 6 is provided with at least one set of upper cleaning brush rollers and lower cleaning brush rollers and at least one set of dust hood and dust collector;

[0030] The first leveling device 7 and the second leveling device 8 are both provided with a gravity pressing roller 78 - 1 and a pressing platform 78 - 2 , and the second leveling device 8 is provided at the lower end of the first leveling device 7 ;

[0031] The fixed conveying device 9 is provided with an upper fixed output roller group and a lower fixed output roller group, wherein the upper fixed output roller group and the lower fixed output roller group are respectively located on both sides of the cutting device 10;

[0032] The cutting device 10 is provided with a driving motor, a cutting blade and a cutting platform;

[0033] The moving device 12 is provided with a multi-directional guide rail 12-1, an electric pulley 12-2, a slider 12-3 and an electric telescopic rod 12-4;

[0034] The monitoring device 13 is provided with a connecting frame, a 360° camera and a wireless sensor.

[0035] The utility model has the advantages of simple and reasonable structure, convenient use, flexible operation and processing, diverse functions, flattening the front and back surfaces, high flatness, meeting various needs in production and processing, high production efficiency, good product quality, and improved economic benefits.

[0036] The working principle of the utility model: the multifunctional leveling device shown in the utility model includes a device body 1, a frame 2, a chassis 3, a conveying device 4, a grinding device 5, a cleaning device 6, a first leveling device 7, a second leveling device 8, a fixed conveying device 9, a cutting device 10, a chip collecting trough 11, a moving device 12 and a monitoring device 13; during the processing of the raw material, the whole process is transported by the conveying device 4, and the structural positions of the raw material feeding and discharging are respectively arranged at one above and the other below, forming a U-shaped conveying track; the conveyed raw material passes through the grinding device 5, the cleaning device 6, the first leveling device 7, the second leveling device 8 and the cutting device 10 in turn, and is polished, cleaned, first flattened, second flattened and finally cut to complete a complete processing process to meet the needs of multifunctional production; the first flattening and the second flattening respectively flatten the front and back sides of the raw material, and the flatness will be higher, avoiding the limitations and singleness of flattening on one side, and ensuring the flatness of the raw material. The flatness is high; at the same time, the cutting device 10 is fixed by the front and rear fixed conveying devices 9 during the cutting process, and ensures that the raw materials after cutting are conveyed out and output from the end of the conveying device 4; the chip collecting groove 11 is located at the lower end of the grinding device 5 and the cleaning device 6, so that the chips cleaned by grinding and cleaning fall into the chip collecting groove 11; in addition, the grinding device 5, the cleaning device 6, the first leveling device 7, the second leveling device 8, the fixed conveying device 9 and the cutting device 10 are installed on the mobile device 12, and are connected and fixed by an electric telescopic rod 12-4. The distance between the mechanical processing structural components can be telescopically controlled, and the multi-directional guide rail 12-1 of the mobile device 12 can be used for horizontal and vertical multi-directional movement to meet the requirements of different raw material specifications, dimensions, sizes and thicknesses during the processing to meet production needs; the monitoring device 13 can monitor the entire processing and production process, ensure operation safety, orderly processing, improve productivity, and further ensure production quality.

[0037] The leveling device of the utility model has various functions. In addition to leveling processing, it also includes grinding, cleaning and cutting, avoiding processing limitations, meeting more needs in production and processing, and at the same time reducing labor, improving production efficiency, enhancing corporate benefits and improving the economy.

[0038] The embodiments described above are merely descriptions of preferred embodiments of the present invention and are not intended to limit the concept and scope of the present invention. Any modifications and improvements to the technical solution of the present invention made by a person of ordinary skill in the art without departing from the design concept of the present invention shall fall within the scope of protection of the present invention. The technical content sought to be protected by the present invention is fully set forth in the claims.

Claims

1. A multifunctional leveling device, characterized in that: The invention comprises a device body (1), wherein a frame (2) and a chassis (3) are arranged on the device body (1), a conveying device (4) is arranged on the frame (2), a grinding device (5), a cleaning device (6), a first leveling device (7), a second leveling device (8), a fixed conveying device (9) and a cutting device (10) are sequentially arranged between the conveying device (4), a chip collecting groove (11) is arranged at the lower end of the grinding device (5) and the cleaning device (6), a moving device (12) is arranged at the top end of the grinding device (5), the cleaning device (6), the first leveling device (7), the second leveling device (8), the fixed conveying device (9) and the cutting device (10), and a monitoring device (13) is also arranged below the moving device (12).

2. A multifunctional leveling device according to claim 1, characterized in that: The conveying device (4) is provided with an upper pressure conveying roller group (4-1) and a lower pressure conveying roller group (4-2), wherein the upper pressure conveying roller group (4-1) and the lower pressure conveying roller group (4-2) are installed and arranged at intervals on the support frame of the frame (2).

3. The multifunctional leveling device according to claim 1, characterized in that: The grinding device (5) is provided with at least one set of upper grinding rollers and lower grinding rollers.

4. The multifunctional leveling device according to claim 1, characterized in that: The cleaning device (6) is provided with at least one set of upper cleaning brush rollers and lower cleaning brush rollers and at least one set of dust hood and dust collector.

5. The multifunctional leveling device according to claim 1, characterized in that: The first leveling device (7) and the second leveling device (8) are both provided with a gravity pressing roller (78-1) and a pressing platform (78-2), and the second leveling device (8) is provided at the lower end of the first leveling device (7).

6. The multifunctional leveling device according to claim 1, characterized in that: The fixed conveying device (9) is provided with an upper fixed output roller group and a lower fixed output roller group, and the upper fixed output roller group and the lower fixed output roller group are respectively located on both sides of the cutting device (10).

7. The multifunctional leveling device according to claim 1, characterized in that: The cutting device (10) is provided with a driving motor, a cutting knife and a cutting platform.

8. The multifunctional leveling device according to claim 1, characterized in that: The moving device (12) is provided with a multi-directional guide rail (12-1), an electric pulley (12-2), a slider (12-3) and an electric telescopic rod (12-4) for connection.

9. The multifunctional leveling device according to claim 1, characterized in that: The monitoring device (13) is provided with a connecting frame, a 360° camera and a wireless sensor.