Casting forming treatment equipment for boiler accessories

Abstract

The utility model relates to the technical field of boiler accessory processing equipment, and discloses boiler accessory casting forming processing equipment which comprises a workbench, a plurality of second clamping blocks are fixedly connected to the top side of the workbench, two limiting rods are fixedly connected to the front sides of the second clamping blocks, and first clamping blocks are arranged on the outer walls of the two limiting rods. The outer wall of the limiting rod is sleeved with a spring, a gear set is arranged on the top side of the front end of the workbench and used for controlling the first clamping block to move on the outer wall of the limiting rod, and a grinding assembly is arranged on the top side of the workbench and used for conducting casting forming treatment on boiler accessories. And a fairing. According to the boiler accessory polishing and deburring device, the first clamping block and the second clamping block are controlled to clamp boiler accessories through meshing of the gears, the cast boiler accessories can be more stably polished and deburred, the boiler accessory treatment efficiency is improved, scraps generated by polishing treatment are collected through the material receiving chamber and the flow guide cover, and the machining efficiency is improved. And chippings can be prevented from flying to influence the workbench.

Description

Technical Field

[0001] The utility model relates to the technical field of boiler parts processing equipment, in particular to boiler parts casting and molding processing equipment. Background Art

[0002] In modern industrial production, boilers, as essential thermal energy conversion equipment, are widely used in power generation, heating, chemical engineering, and other fields. The proper operation of boilers is crucial to ensuring the continuity and stability of industrial production. The quality of boiler parts, as crucial components of boilers, directly impacts their operating efficiency and service life. Therefore, the production and post-processing of boiler parts must be strictly controlled to ensure their performance and reliability.

[0003] Existing boiler component casting and molding processing equipment suffers from unstable clamping when grinding and deburring cast boiler components, which can easily lead to uneven surface treatment of the components, affecting the quality and performance of the components. Furthermore, improper handling of debris generated during the grinding process can easily cause splashing, which not only pollutes the work environment but also poses a threat to the safety of operators. To address this technical problem, this application proposes boiler component casting and molding processing equipment. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art, and the boiler accessories casting and molding processing equipment proposed by the utility model can control the clamping of the boiler accessories by the clamping block 1 and the clamping block 2 through the engagement between the gears, so that the boiler accessories after casting can be polished and deburred more stably, thereby improving the efficiency of the boiler accessories processing, and then the debris generated by the polishing process is collected through the material receiving chamber and the air guide cover, which can prevent the debris from flying around and affecting the workbench.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] Boiler parts casting and molding processing equipment, including:

[0007] A workbench, wherein a plurality of clamping blocks 2 are fixedly connected to the top side of the workbench, two limit rods are fixedly connected to the front side of the clamping blocks 2, the outer walls of the two limit rods are provided with clamping blocks 1, the outer walls of the limit rods are sleeved with springs, a gear set is provided on the top side of the front end of the workbench to control the movement of the clamping blocks 1 on the outer walls of the limit rods, and a grinding assembly is provided on the top side of the workbench to process the casting and molding of boiler accessories;

[0008] The air guide cover is fixedly connected to the bottom side of the workbench to collect the debris after grinding. The bottom side of the air guide cover is fixedly connected to the material receiving chamber, the inner wall of the middle end of the material receiving chamber is fixedly connected to the filter plate, the front side of the air guide cover is rotatably connected to the baffle, the outer wall of the baffle is connected to the material receiving chamber through a plug-in assembly to fix the baffle and the material receiving chamber, and a plurality of ventilation fans are provided at the bottom end of the material receiving chamber.

[0009] Furthermore, the gear set includes a plurality of rotating top blocks rotatably connected to the top side of the workbench, a transmission gear 1 is fixedly connected to the middle end of the rotating top block, and a plurality of transmission gears 2 are rotatably connected to the top side of the workbench.

[0010] Furthermore, the transmission gear 1 and the transmission gear 2 are meshedly connected, and the rotating top block is arranged on the front side of the clamping block 1.

[0011] Furthermore, one end of the spring is connected to the outer wall of the second clamping block, and the other end of the spring is connected to the outer wall of the first clamping block.

[0012] Furthermore, the grinding assembly includes three sliding rods located on the top side of the workbench, a hydraulic telescopic rod is provided on the top side of the workbench, a driving end of the hydraulic telescopic rod is fixedly connected to a support plate, and a plurality of grinding rollers are provided on the bottom side of the support plate.

[0013] Furthermore, the plug-in assembly includes a plug-in shaft located on the material receiving chamber and the outer wall of the baffle, and the outer walls of the two plug-in shafts are provided with locking shafts.

[0014] Furthermore, the middle end of the top side of the second clamping block is fixedly connected to the placement plate, and the middle end of the first clamping block is arranged on the bottom side of the placement plate.

[0015] Furthermore, a motor is installed on the bottom side of the workbench through a fixing frame, and the driving end of the motor is fixedly connected to the bottom side of one of the transmission gears.

[0016] The utility model has the following beneficial effects:

[0017] 1. In the present invention, the meshing between gears realizes the control of the clamping blocks 1 and 2 to clamp the cast boiler parts, which can make the cast boiler parts more stable during grinding and deburring, improve the efficiency of boiler parts processing, and avoid affecting the quality and performance of the parts.

[0018] 2. In the present invention, the debris generated by the grinding process is collected by the receiving chamber and the guide cover, and the debris on the filter plate is cleaned after the receiving chamber is opened, which can prevent the debris from flying around and affecting the workbench and protect the safety of personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1This is a three-dimensional diagram of the boiler parts casting and molding processing equipment proposed in the utility model;

[0020] Figure 2 This is a schematic diagram of the rotating top block structure of the boiler parts casting and molding processing equipment proposed by the utility model;

[0021] Figure 3 This is a schematic diagram of the shaft locking structure of the boiler accessories casting and molding processing equipment proposed by the utility model.

[0022] Legend:

[0023] 1. Workbench; 2. Slide; 3. Hydraulic telescopic rod; 4. Support plate; 5. Grinding roller; 6. Air deflector; 7. Motor; 8. Receiving chamber; 9. Transmission gear 1; 10. Clamp 1; 11. Limit rod; 12. Placement plate; 13. Clamp 2; 14. Rotating top block; 15. Baffle; 16. Connecting shaft; 17. Locking shaft; 18. Filter plate; 19. Ventilation fan; 20. Spring; 21. Transmission gear 2. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Reference Figure 1-Figure 3 The utility model provides an embodiment of a boiler parts casting and molding processing equipment, comprising:

[0026] The top side of the workbench 1 is fixedly connected to a plurality of clamping blocks 2 13, the front side of the clamping block 2 13 is fixedly connected to two limiting rods 11, the outer walls of the two limiting rods 11 are provided with a clamping block 10, the outer wall of the limiting rod 11 is provided with a spring 20, and a plurality of rotating top blocks 14 are rotatably connected to the top side of the workbench 1, the middle end of the rotating top block 14 is fixedly connected to a transmission gear 1 9, and the top side of the workbench 1 is rotatably connected to a plurality of transmission gears 21, the transmission gear 1 9 and the transmission gear 2 21 are meshedly connected, the rotating top block 14 is arranged on the front side of the clamping block 10, one end of the spring 20 is connected to the outer wall of the clamping block 2 13, and the other end of the spring 20 is connected to the outer wall of the clamping block 2 The end is connected to the outer wall of the clamping block 10 to control the movement of the clamping block 10 on the outer wall of the limit rod 11. The three sliding bars 2 are located on the top side of the workbench 1, and the top side of the workbench 1 is provided with a hydraulic telescopic rod 3. The driving end of the hydraulic telescopic rod 3 is fixedly connected to the support plate 4, and a plurality of grinding rollers 5 are provided on the bottom side of the support plate 4. The middle end of the top side of the clamping block 2 13 is fixedly connected to the placement plate 12, and the middle end of the clamping block 10 is arranged on the bottom side of the placement plate 12. The bottom side of the workbench 1 is installed with a motor 7 through a fixed frame, and the driving end of the motor 7 is fixedly connected to the bottom side of one of the transmission gears 2 21 for processing the casting and molding of boiler accessories;

[0027] Specifically, when processing the cast boiler accessories, it is necessary to grind and clean the burrs on the surface. First, place the boiler accessories that need to be polished on the placement plate 12, and then start the motor 7 to drive the engagement between the transmission gear 21 and the transmission gear 1 9, which can drive the rotation of the rotating top block 14. The rotating top block 14 rotated at a certain angle can push the clamping block 10 to slide on the limit rod 11. The clamping block 10 then cooperates with the clamping block 2 13 to clamp the boiler accessories placed on the placement plate 12, and then cooperates with the hydraulic telescopic rod 3 to lift and drive the support plate 4 and the grinding The roller 5 descends, and then the grinding roller 5 is started to grind and remove burrs on the surface of the clamped boiler accessories. When the clamping block 10 moves on the limit rod 11, the spring 20 can be compressed. When the rotating top block 14 rotates a certain angle and no longer pushes the clamping block 10 to move, the clamping block 10 will drive the clamping block 10 to reset under the reset of the spring 20, and the boiler accessories are relaxed. By firmly clamping the boiler accessories and then grinding the burrs on their surface with the grinding roller 5, the efficiency of the boiler accessories processing can be improved, and the quality and performance of the accessories can be avoided from being affected.

[0028] Reference Figure 1-Figure 3, wherein the air guide cover 6 is fixedly connected to the bottom side of the workbench 1 to collect the chips after grinding, the bottom side of the air guide cover 6 is fixedly connected to the material receiving chamber 8, the inner wall of the middle end of the material receiving chamber 8 is fixedly connected to the filter plate 18, the front side of the air guide cover 6 is rotatably connected to the baffle 15, the plug-in shaft 16 is located on the outer wall of the material receiving chamber 8 and the baffle 15, and the outer wall of the two plug-in shafts 16 is provided with a lock shaft 17 for fixing the baffle 15 and the material receiving chamber 8, and a plurality of ventilation fans 19 are provided at the bottom end of the material receiving chamber 8;

[0029] Specifically, when the boiler accessories being clamped are ground and deburred by the grinding roller 5, the debris generated during the grinding process will be sucked into the receiving chamber 8 and the air guide cover 6 due to the activation of multiple ventilation fans 19, and then the debris will be retained on the filter plate 18 through the filter plate 18. Finally, by connecting the lock shaft 17 and the two plug-in shafts 16, the baffle 15 can be opened, and the debris remaining on the filter plate 18 can be taken out and collected to prevent the debris from falling on the workbench 1 and affecting the subsequent processing of other boiler accessories and to protect the safety of personnel.

[0030] Working principle: First, place the cast boiler accessories on the placement plate 12, and then start the motor 7 to drive the engagement between the transmission gear 21 and the transmission gear 1 9, and drive the rotating top block 14 to rotate on the workbench 1. The rotating rotating top block 14 will push the clamping block 10 to slide on the limit rod 11, and cooperate with the clamping block 2 13 to clamp the boiler accessories. Then, the hydraulic telescopic rod 3 drives the support plate 4 and the grinding roller 5 to move up and down, and the grinding roller 5 is used to perform surface deburring on the clamped boiler accessories. The debris generated during the deburring process will be sucked into the inside of the air guide cover 6 and the receiving chamber 8 by multiple ventilation fans 19, and then the debris will be retained in the receiving chamber 8 through the filter plate 18. Subsequently, the lock shaft 17 is pulled out to disengage the lock shaft 17 and the two plug-in shafts 16, and then the baffle 15 is opened. Finally, the debris remaining on the filter plate 18 is collected and cleaned.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Boiler parts casting and molding processing equipment, characterized in that: include: A workbench (1), wherein a plurality of clamping blocks (13) are fixedly connected to the top side of the workbench (1), two limiting rods (11) are fixedly connected to the front side of the clamping blocks (13), the outer walls of the two limiting rods (11) are provided with clamping blocks (10), the outer walls of the limiting rods (11) are sleeved with springs (20), a gear set is provided on the top side of the front end of the workbench (1) for controlling the movement of the clamping blocks (10) on the outer walls of the limiting rods (11), and a grinding assembly is provided on the top side of the workbench (1) for processing the casting of boiler accessories; A guide hood (6) is fixedly connected to the bottom side of the workbench (1) for collecting chips after grinding, a receiving chamber (8) is fixedly connected to the bottom side of the guide hood (6), a filter plate (18) is fixedly connected to the inner wall of the middle end of the receiving chamber (8), a baffle (15) is rotatably connected to the front side of the guide hood (6), and the outer wall of the baffle (15) is connected to the receiving chamber (8) through a plug-in assembly for fixing the baffle (15) and the receiving chamber (8), and a plurality of ventilation fans (19) are provided at the bottom end of the receiving chamber (8).

2. The boiler parts casting and molding processing equipment according to claim 1, characterized in that: The gear set comprises a plurality of rotating top blocks (14) rotatably connected to the top side of the workbench (1), a transmission gear 1 (9) is fixedly connected to the middle end of the rotating top block (14), and a plurality of transmission gear 2 (21) are rotatably connected to the top side of the workbench (1).

3. The boiler parts casting and molding processing equipment according to claim 2, characterized in that: The transmission gear 1 (9) and the transmission gear 2 (21) are in meshing connection, and the rotating top block (14) is arranged on the front side of the clamping block 1 (10).

4. The boiler parts casting and molding processing equipment according to claim 1, characterized in that: One end of the spring (20) is connected to the outer wall of the second clamping block (13), and the other end of the spring (20) is connected to the outer wall of the first clamping block (10).

5. The boiler parts casting and molding processing equipment according to claim 1, characterized in that: The grinding assembly comprises three sliding rods (2) located on the top side of a workbench (1); a hydraulic telescopic rod (3) is provided on the top side of the workbench (1); a driving end of the hydraulic telescopic rod (3) is fixedly connected to a support plate (4); and a plurality of grinding rollers (5) are provided on the bottom side of the support plate (4).

6. The boiler parts casting and molding processing equipment according to claim 1, characterized in that: The plug-in assembly comprises a plug-in shaft (16) located on the outer wall of the material receiving chamber (8) and the baffle (15), and a locking shaft (17) is provided on the outer wall of the two plug-in shafts (16).

7. The boiler parts casting and molding processing equipment according to claim 1, characterized in that: The middle end of the top side of the second clamping block (13) is fixedly connected to the placement plate (12), and the middle end of the first clamping block (10) is arranged on the bottom side of the placement plate (12).

8. The boiler parts casting and molding processing equipment according to claim 2, characterized in that: A motor (7) is mounted on the bottom side of the workbench (1) via a fixing frame, and a driving end of the motor (7) is fixedly connected to the bottom side of one of the transmission gears 2 (21).

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