Injection molding part pin inserting machine
By designing an injection molding pin insertion machine, the automatic and precise transportation and pin insertion of the mold slider and the pin strip are achieved, solving the problems of complex manual pin insertion operation, low efficiency and unstable quality in the existing technology, and improving production efficiency and product yield.
Patent Information
- Application Number
- CN202422502570.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing injection molding process is complex in inserting pin headers, resulting in high labor costs, low production efficiency, and unstable product quality. This problem is particularly severe when multiple different types of pin headers need to be arranged.
A pin insertion machine for injection molded parts is designed, which includes a first loading device, a first conveying device, a grabbing and transferring device, a rotating base plate and an insertion unit. The precise conveying and pin insertion operations of the mold slider and the pin strip are realized through an automated assembly line. The rotating base plate and the insertion unit are driven by a rotating motor to automatically complete the insertion of multiple pins.
It realizes fully automatic and stable pin insertion, reduces labor costs, improves production efficiency, reduces scrap rate, and ensures stable product quality.
Smart Images

Figure CN223383826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding, in particular to an injection molding pin insertion machine. Background Art
[0002] Pin headers serve as interfaces between injection molded parts and external devices or systems, enabling the transmission of electrical signals, data, or fluids. During the injection molding process, these pin headers are usually fixed to the slider of the injection mold. This allows the pin headers to be placed inside the mold before injection molding. Finally, during demoulding, the slider is separated from the pin header, securing the pin header to the molded part and making it an integral part of the molded part.
[0003] In the related art, since the pin header raw materials are usually packaged in the form of pin header tape, which includes a pin header tape and an isolation film, and the isolation film is covered on one end surface of the pin header tape, when inserting the pins into the mold slider, the isolation film must first be separated from the pin header tape, and then the pin header tape needs to be separated into independent pins, and then the pins are bent 90° and finally inserted into the corresponding positions of the mold slider.
[0004] However, the above-mentioned pin insertion operations on the mold slider need to be completed manually. Due to the complex operation process and numerous steps, problems such as pin deformation and missing pins often occur in the actual production process, resulting in a high product scrap rate, long production time, low production efficiency, high labor costs, and unstable product quality. In addition, when faced with the working conditions of arranging multiple different types of pins on the same injection molded part, the above-mentioned problems are more serious. Utility Model Content
[0005] In response to the shortcomings of the above-mentioned existing production technology, the applicant provides an injection molding pin insertion machine that can achieve fully automatic and stable pin insertion, thereby reducing labor costs, shortening production time, improving production efficiency, reducing scrap, and ensuring stable product quality.
[0006] The technical solutions adopted in this utility model are as follows:
[0007] An injection molding pin insertion machine includes a first loading device, wherein the discharge end of the first loading device is connected to the feed end of a first conveying device through a grabbing and transferring device;
[0008] It also includes at least one second feeding device, wherein the discharge end of a single second feeding device is connected to the feed end of the second conveying device, and the discharge end of a single second conveying device is connected to the feed end of the punching device;
[0009] A rotating base plate is arranged on one side of the first conveying device, the rotating base plate is connected to the output end of the rotating motor, and an insertion and removal unit is installed on the top of the rotating base plate;
[0010] The first loading device is used to load the mold slider, and the grabbing and transferring device transfers the mold slider at the discharge end of the first loading device to the feed end of the first conveying device, thereby conveying the mold slider to the working end of the insertion and extraction unit through the first conveying device;
[0011] A single second loading device is used to load the pin strip, and the corresponding second conveying device conveys the pin strip forward at a fixed distance. The corresponding punching device is used to cut and bend the pin strip, thereby obtaining a 90° bent pin at the discharge end of the corresponding punching device.
[0012] The rotary motor drives the rotary base plate to rotate, thereby driving the inserting and removing unit to insert the pins at the discharge end of the punching device into the mold slider on the first conveying device.
[0013] As a further improvement of the above technical solution:
[0014] The structure of the first loading device is as follows: it includes a conveyor belt assembly, the end of the conveyor belt assembly is equipped with a first fixed seat, the two sides of the conveyor belt assembly are respectively equipped with a second fixed seat and an adjustment cylinder, the discharge end of the adjustment cylinder is connected to a movable seat, and the movable seat and the second fixed seat are arranged relatively spaced apart;
[0015] The first fixed seat limits the displacement of the mold slider along the conveying direction of the conveyor belt assembly. The adjustment cylinder extends to drive the movable seat to move linearly close to the second fixed seat, so that the side end surface of the mold slider is in contact with the side wall surface of the second fixed seat, thereby making the discharge position of each mold slider on the conveyor belt assembly consistent.
[0016] The structure of a single second loading device is as follows: it includes a first turntable assembly, and a second turntable assembly and a feeding rack respectively connected to the discharge end of the first turntable assembly. The needle row raw material is wound on the first turntable assembly, the isolation film of the needle row raw material is wound on the second turntable assembly, and the needle row belt of the needle row raw material is received by the feeding rack.
[0017] The structure of a single stamping device is as follows: it includes a stamping cylinder, and the output end of the stamping cylinder is connected to the stamping die through a stamping hinge assembly.
[0018] The structure of the first conveying device is as follows: it includes a conveying support frame, a feed screw is rotatably installed on the conveying support frame, one end of the feed screw is connected to the output end of the feed motor through a feed transmission assembly, a feed connecting seat is equipped on the outer circumference of the feed screw, the feed connecting seat is connected to the conveying base, the top of the conveying base is equipped with several conveying positioning pins and several conveying positioning blocks, a single conveying positioning block locates the corners of the mold slider, and a single conveying positioning pin corresponds to the positioning hole on the mold slider. A clamping cylinder is fixed on the conveying base, the output end of the clamping cylinder is connected to an L-shaped clamping seat, the conveying base and the conveying support frame are equipped through a feed slide rail assembly, the clamping cylinder extends to drive the clamping seat to make a linear motion close to the mold slider, so that the clamping seat fits the side end face and top end face of the mold slider, thereby clamping the mold slider;
[0019] The feed motor drives the feed screw to rotate, thereby driving the conveying base to move linearly along the axial direction of the feed screw through the feed connecting seat, and then conveying the mold slider on the conveying base to the corresponding pin insertion position.
[0020] The structure of a single second conveying device is as follows: it includes a mounting base, a conveying groove is formed on the top end surface of the mounting base, and the conveying groove is used to place the needle strip. The top end surface of the mounting base next to the conveying groove is equipped with a positioning mounting seat and a conveying mounting seat, and the positioning mounting seat and the conveying mounting seat are spaced apart along the extension direction of the conveying groove;
[0021] A positioning cylinder is fixed on the positioning mounting seat, and the output end of the positioning cylinder is connected to the positioning connecting seat. The positioning connecting seat is equipped with a plurality of first positioning posts. The positioning cylinder drives the positioning connecting seat to move linearly along the vertical direction toward or away from the needle strip in the conveying trough, thereby driving the first positioning posts to insert into or out of the needle strip positioning holes provided on the needle strip;
[0022] The conveying mounting seat is assembled with the mounting base through a conveying slide rail assembly. A first conveying cylinder is also fixed to the mounting base. The output end of the first conveying cylinder is connected to one end of a conveying connecting rod. The other end of the conveying connecting rod is connected to the conveying mounting seat. A second conveying cylinder is fixed to the conveying mounting seat. The output end of the second conveying cylinder is connected to a conveying connecting seat. A plurality of second positioning columns are mounted on the conveying connecting seat.
[0023] The second conveying cylinder drives the conveying connecting seat to make a linear motion close to the needle strip in the conveying groove, so that the second positioning post is inserted into the corresponding needle strip positioning hole. The first conveying cylinder extends and drives the conveying mounting seat to make a linear motion in the horizontal direction through the conveying connecting rod, thereby driving the needle strip forward through the second positioning post inserted into the needle strip positioning hole.
[0024] A first conveying limit block and a second conveying limit block arranged at intervals are fixed on one side of the single mounting base plate, and the conveying connecting rod is located between the first conveying limit block and the second conveying limit block.
[0025] The structure of the grabbing and transferring device is as follows: it includes a grabbing support frame, a linear slide is fixed on the grabbing support frame, the output end of the linear slide is connected to the grabbing mounting seat, a lifting cylinder is fixed on the grabbing mounting seat, the output end of the lifting cylinder is connected to the grabbing connecting seat, and the grabbing connecting seat is equipped with two grabbing cylinders arranged opposite to each other in the horizontal direction, and the output end of a single grabbing cylinder is connected to the clamping claw through a grabbing connecting plate;
[0026] The lifting cylinder drives the grabbing connecting seat to move linearly in the vertical direction, thereby driving the two clamping claws to move linearly towards or away from the mold slider;
[0027] The two gripping cylinders drive the corresponding clamping jaws to move horizontally towards or away from each other, so that the two clamping jaws can clamp or release the mold slider;
[0028] The linear slide drives the grabbing mounting seat to move linearly in the horizontal direction, thereby transferring the mold slider clamped by the two clamping claws from the discharge end of the first loading device to the feed end of the first conveying device.
[0029] The inserting and extracting unit includes at least one inserting and extracting device, and the number of the inserted and extracting devices arranged is greater than the number of the punching devices arranged.
[0030] The structure of a single plug-in device is as follows: it includes a plug-in base, on which a plug-in screw is rotatably mounted, one end of which is connected to the output end of a plug-in motor via a plug-in transmission assembly, and an plug-in connecting seat is mounted on the outer circumference of the plug-in screw, and a plug-in mounting seat is fixed on the top of the plug-in connecting seat. The plug-in motor drives the plug-in screw to rotate, thereby driving the plug-in mounting seat to perform linear motion along the axial direction of the plug-in screw via the plug-in connecting seat.
[0031] The top of the plug-in mounting seat is fixed with the plug-in fixing seat and the plug-in cylinder, the plug-in cylinder and the plug-in fixing seat are spaced apart, a square through hole is provided on the side of the plug-in fixing seat, a movable plate is slidably installed in the square through hole, and one end of the movable plate is connected to the output end of the plug-in cylinder;
[0032] A T-shaped slot is provided on the top end surface of the plug-in fixing seat, two first waist-round holes are provided in the T-shaped slot, and two second waist-round holes are provided on the end surface of the movable plate, the two first waist-round holes correspond to the two second waist-round holes one-to-one, a sliding pin is installed in each first waist-round hole and the corresponding second waist-round hole, a top plate of the single sliding pin is connected to a T-shaped slider, a clamp is fixed on the top of the single T-shaped slider, and both T-shaped sliders are slidably installed in the T-shaped slot;
[0033] The inserting and removing cylinder drives the movable plate to move linearly in the horizontal direction, thereby causing the two sliding pins to move linearly towards or away from each other, and then driving the two clamps to clamp or release the pins through the two T-shaped sliders.
[0034] The beneficial effects of the utility model are as follows:
[0035] The utility model has a compact and reasonable structure and is easy to operate. By setting a feeding pin module and a conveying module, it can automatically and accurately complete the insertion of multiple pins on the mold slider, thereby avoiding problems such as mixed insertion, missed insertion, and pin deformation that occur when manual pin insertion is performed, which can effectively save manpower, improve production efficiency, and increase the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a structural diagram of the present utility model.
[0037] Figure 2 for Figure 1 Top view of .
[0038] Figure 3 It is a structural schematic diagram of the first feeding device in the utility model.
[0039] Figure 4 It is a structural schematic diagram of the first conveying device in the present utility model.
[0040] Figure 5 It is a structural schematic diagram of the second conveying device in the present utility model.
[0041] Figure 6 for Figure 5 Top view of .
[0042] Figure 7 This is an exploded view of the first feeding device in the present utility model.
[0043] Figure 8 It is a structural diagram of the grabbing and transferring device in the present utility model.
[0044] Figure 9 for Figure 8 Right view of .
[0045] Figure 10 This is a schematic diagram of the installation structure of the insertion and extraction device and the rotating motor in the utility model.
[0046] Figure 11 This is an exploded view of the insertion and removal device in the utility model.
[0047] Figure 12 It is a schematic diagram of the installation structure of the fixed seat and the movable plate in the utility model.
[0048] Figure 13 It is a top view of the movable plate in the utility model.
[0049] Figure 14 It is a structural schematic diagram of the finished workpiece in the utility model.
[0050] Among them: 1. First feeding device; 2. Second feeding device; 3. Stamping device; 4. Chassis; 5. First conveying device; 6. Second conveying device; 7. Rotating bottom plate; 8. Grasping and transporting device; 9. Insertion and extraction device; 10. Rotating motor; 11. Mold slider; 12. Pin strip; 13. Pins;
[0051] 101. Conveyor belt assembly; 102. First fixed seat; 103. Second fixed seat; 104. Movable seat; 105. Adjustment cylinder;
[0052] 201. First turntable assembly; 202. Second turntable assembly; 203. Feeding rack;
[0053] 301. Stamping cylinder; 302. Stamping hinge assembly; 303. Stamping die;
[0054] 501, feed motor; 502, feed screw; 503, feed connector; 504, feed transmission assembly; 505, conveyor base; 506, conveyor positioning pin; 507, conveyor positioning block; 508, feed slide assembly; 509, clamping cylinder; 510, clamping seat; 511, conveyor support frame;
[0055] 601, mounting base; 602, conveying trough; 603, feeding rack; 604, conveying slide rail assembly; 605, positioning mounting base; 606, positioning cylinder; 607, positioning connecting base; 608, first positioning column; 609, conveying mounting base; 610, conveying connecting base; 611, first conveying cylinder; 612, second conveying cylinder; 613, first conveying stop block; 614, second conveying stop block; 615, conveying connecting rod; 616, second positioning column;
[0056] 801, linear slide; 802, grab support frame; 803, grab mounting base; 804, first grab rail assembly; 805, second grab rail assembly; 806, lifting cylinder; 807, grab connecting base; 808, grab cylinder; 809, grab connecting plate; 810, clamping claw; 811, third grab rail assembly;
[0057] 901. Plug in the base; 902. Plug in the motor; 903. Plug in the transmission assembly; 904. Plug in the slide rail assembly; 905. Plug in the screw rod; 906. Plug in the connecting seat; 907. Plug in the mounting seat; 908. Plug in the cylinder; 909. Plug in the fixing seat; 910. The movable plate; 911. The first round hole; 912. The second round hole; 913. The T-shaped slide; 914. The square through hole; 915. The clamp; 916. The sliding pin; 917. The T-shaped slider. DETAILED DESCRIPTION
[0058] The specific implementation of the present utility model will be described below with reference to the accompanying drawings.
[0059] The structure and functions of this utility model are as follows:
[0060] like Figures 1-14 As shown, an injection molding pin insertion machine includes a first feeding device 1, the discharge end of the first feeding device 1 is connected to the feed end of the first conveying device 5 through a grabbing and transferring device 8; it also includes at least one second feeding device 2, the discharge end of a single second feeding device 2 is connected to the feed end of the second conveying device 6, and the discharge end of a single second conveying device 6 is connected to the feed end of the punching device 3; a rotating base plate 7 is arranged next to the first conveying device 5, the rotating base plate 7 is connected to the output end of the rotating motor 10, and the top of the rotating base plate 7 is equipped with an insertion unit; the first feeding device 1 is used to feed the mold slider 11, and the grabbing and transferring device 8 transfers the first feeding device 2 to the mold slider 11. The mold slider 11 at the discharge end of position 1 is transferred to the feed end of the first conveying device 5, thereby conveying the mold slider 11 to the working end of the insertion unit through the first conveying device 5; a single second loading device 2 is used to load the pin strip 12, and the corresponding second conveying device 6 conveys the pin strip 12 forward at a fixed distance, and the corresponding stamping device 3 is used to cut and bend the pin strip 12, thereby obtaining a 90° bent pin 13 at the discharge end of the corresponding stamping device 3; the rotating motor 10 drives the rotating base plate 7 to rotate, thereby driving the insertion unit to insert the pin 13 at the discharge end of the stamping device 3 into the mold slider 11 on the first conveying device 5. The injection molding pin insertion machine of the present invention is configured to load and convey the mold slider 11 by providing a first loading device 1, a first conveying device 5, and a grabbing and loading device 8, and to load and convey the pin strip 12 by providing a second loading device 2 and a second conveying device 6. The corresponding pin strip 12 is cut and bent into pins 13 with a 90° bend by providing a punching device 3. The utility model is configured to automatically and accurately complete the insertion of multiple pins 13 on the mold slider 11 by providing a rotating motor 10, a rotating base plate 7, and an insertion unit. Specifically, pins 13 of various models and quantities can be inserted on the mold slider 11, thereby avoiding problems such as mixed insertion, missed insertion, and pin deformation that occur during manual pin insertion, effectively saving manpower, improving production efficiency, and improving the yield rate.
[0061] In the present utility model, the first loading device 1, the second loading device 2, the punching device 3, the first conveying device 5, the second conveying device 6, the grabbing and transferring device 8, and the inserting device 9 are all mounted on the top plate of the chassis 4 and supported by the chassis 4; the rotating motor 10 is fixed inside the chassis 4, and the rotating base plate 7 is rotatably mounted with the chassis 4 through a slewing bearing.
[0062] like Figure 3 As shown, the structure of the first loading device 1 is as follows: it includes a conveyor belt assembly 101, the end of the conveyor belt assembly 101 is equipped with a first fixed seat 102, and the two sides of the conveyor belt assembly 101 are respectively equipped with a second fixed seat 103 and an adjusting cylinder 105, the discharge end of the adjusting cylinder 105 is connected to the movable seat 104, and the movable seat 104 and the second fixed seat 103 are arranged relatively spaced apart; the first fixed seat 102 limits the displacement of the mold slider 11 along the conveying direction of the conveyor belt assembly 101, and the adjusting cylinder 105 extends to drive the movable seat 104 to make a linear motion close to the second fixed seat 103, so that the side end face of the mold slider 11 is in contact with the side wall surface of the second fixed seat 103, thereby making the discharge position of each mold slider 11 on the conveyor belt assembly 101 consistent. In the present invention, the conveyor belt assembly 101 adopts a conventional belt conveyor product on the market, which is used to convey the mold slider 11; by providing a first fixed seat 102, a second fixed seat 103, a movable seat 105, and an adjustment cylinder 105, the mold slider 11 at the discharge end of the conveyor belt assembly 101 can be positioned and centered, thereby ensuring the position accuracy of the mold slider 11 at the discharge end of the conveyor belt assembly 101, thereby improving the grasping accuracy of the grasping and transferring device 8; specifically, the first loading device 1 positions the mold slider at its discharge end in the following manner:
[0063] The conveyor belt assembly 101 conveys the mold slider 11 forward until the front end face of the mold slider 11 is in contact with one side end face of the first fixed seat 102, thereby performing the first repositioning of the mold slider 11. By adjusting the cylinder 105 to extend and drive the movable seat 104 forward, the opposite side end faces of the mold slider 11 are respectively in contact with the side end faces of the movable seat 104 and the second fixed seat 103, thereby performing the second repositioning of the mold slider 11. Through double positioning, it is ensured that the discharge position of each mold slider 11 on the conveyor belt assembly 101 is the same.
[0064] like Figure 1As shown, the structure of a single second feeding device 2 is as follows: it includes a first turntable assembly 201, a second turntable assembly 202 and a feeding rack 203 respectively connected to the discharge end of the first turntable assembly 201. The pin header material is wound on the first turntable assembly 201, and the isolation film of the pin header material is wound on the second turntable assembly 202. The pin header tape 12 of the pin header material is received by the feeding rack 203. In the present utility model, the pin header material is packaged in a disc, which includes the pin header tape 12 and the isolation tape attached to the pin header tape 12. Figure 6-Figure 7 As shown, the pin strip 12 includes several pins 13, and two adjacent pins 13 are connected by a connecting piece. Each connecting piece is provided with a pin positioning hole to facilitate the second conveying device to position the pin strip 12.
[0065] like Figure 1 As shown, the structure of a single stamping device 3 is as follows: it includes a stamping cylinder 301 , and the output end of the stamping cylinder 301 is connected to the stamping die 303 through a stamping hinge assembly 302 . The stamping device 3 is used to cut and bend the pin strip 12 by configuring a suitable stamping die; in the utility model, the stamping die 303 is a purchased product, which includes a movable die connected to one end of the stamping hinge assembly 302, and a static die fixed to the top of the chassis 4. The stamping cylinder 301 drives the movable die to open or close relative to the static die through the stamping hinge assembly 302. When the movable die is opened relative to the static die, a pin 13 at the discharge end of the stamping die 303 is removed by the insertion device 9, and the pin strip 12 is conveyed forward according to the set distance by the second conveying device 6; when the movable die is closed relative to the static die, the pin strip 12 can be bent, cut and separated, so that a certain number of straight pins 13 connected to each other at the front end of the pin strip 12 are transformed into a corresponding number of independent 90° bent pins 13.
[0066] like Figure 4As shown, the structure of the first conveying device 5 is as follows: it includes a conveying support frame 511, a feed screw 502 is rotatably installed on the conveying support frame 511, one end of the feed screw 502 is connected to the output end of the feed motor 501 through a feed transmission assembly 504, a feed connecting seat 503 is provided on the outer circumference of the feed screw 502, the feed connecting seat 503 is connected to the conveying base 505, and the top of the conveying base 505 is provided with several conveying positioning pins 506 and several conveying positioning blocks 507, a single conveying positioning block 507 positions the corners of the mold slider 11, a single conveying positioning pin 506 corresponds to the positioning hole on the mold slider 11, and a clamping The cylinder 509, the output end of the clamping cylinder 509 is connected to the L-shaped clamping seat 510, and the conveying base 505 and the conveying support frame 511 are assembled through the feed slide assembly 508. The clamping cylinder 509 extends and drives the clamping seat 510 to make a linear motion close to the mold slider 11, so that the clamping seat 510 fits the side end face and the top end face of the mold slider 11, thereby clamping the mold slider 11; the feed motor 501 drives the feed screw 502 to rotate, thereby driving the conveying base 505 to make a linear motion along the axial direction of the feed screw 502 through the feed connecting seat 503, and then conveying the mold slider 11 on the conveying base 505 to the corresponding pin insertion position. The feed motor 501 adopts a servo motor, which can accurately convey the mold slider 11 on the conveying base 505, thereby ensuring that the pin position to be inserted on the mold slider 11 can be aligned with the pin position of the pin insertion unit to prevent mixed insertion or missed insertion. In addition, a pin guide rail is arranged next to the first conveying device 5 in the utility model, which is used to cooperate with the pins 13 in the finished workpiece and the semi-finished workpiece. It can prevent the inserted pins 13 from deforming during the process of conveying the mold slider 11 by the second slider conveying unit, thereby improving the yield rate.
[0067] like Figure 5-Figure 7As shown, the structure of a single second conveying device 6 is as follows: it includes a mounting base 601, a conveying groove 602 is provided on the top end surface of the mounting base 601, and the conveying groove 602 is used to place the pin strip 12. The top end surface of the mounting base 601 next to the conveying groove 602 is equipped with a positioning mounting seat 605 and a conveying mounting seat 609. The positioning mounting seat 605 and the conveying mounting seat 609 are spaced apart along the extending direction of the conveying groove 602; a positioning cylinder 606 is fixed on the positioning mounting seat 605, and the positioning cylinder 606 is fixed on the positioning mounting seat 605. The output end is connected to the positioning connection seat 607, and the positioning connection seat 607 is equipped with several first positioning posts 608. The positioning cylinder 606 drives the positioning connection seat 607 to move in a straight line toward or away from the needle strip 12 in the conveying groove 602, thereby driving the first positioning posts 608 to insert into or out of the needle strip positioning holes on the needle strip 12; the conveying mounting seat 609 is assembled with the mounting base 601 through the conveying slide rail assembly 604, and the mounting base 601 is also fixed with the first conveying cylinder 61 1. The output end of the first conveying cylinder 611 is connected to one end of the conveying connecting rod 615, and the other end of the conveying connecting rod 615 is connected to the conveying mounting seat 609. The second conveying cylinder 612 is fixed on the conveying mounting seat 609. The output end of the second conveying cylinder 612 is connected to the conveying connecting seat 610. The conveying connecting seat 610 is equipped with a plurality of second positioning columns 616; the second conveying cylinder 612 drives the conveying connecting seat 610 to make a linear motion close to the needle strip 12 in the conveying groove 602, so that the second The positioning post 616 is inserted into the corresponding pin row positioning hole, and the first conveying cylinder 611 is extended, driving the conveying mounting seat 609 to move linearly in the horizontal direction through the conveying connecting rod 615, thereby driving the pin row belt 12 to be conveyed forward through the second positioning post 616 inserted into the pin row positioning hole; a first conveying limit block 613 and a second conveying limit block 614 arranged at intervals are fixed on one side of the single mounting base 601, and the conveying connecting rod 615 is located between the first conveying limit block 613 and the second conveying limit block 614. The first conveying cylinder 611 retracts, causing the conveying connecting rod 615 to abut against the first conveying limit block 613, and the first conveying cylinder 611 extends, causing the conveying connecting rod 615 to abut against the second conveying limit block 614, thereby driving the conveying mounting seat 609 to move equidistantly through the conveying connecting rod 615, thereby driving the pin row belt 12 to advance equidistantly.
[0068] In addition, a feeding rack 603 is installed on one side of the single mounting base 601, and the feeding end of the corresponding second conveying device 6 is connected with the discharging end of the corresponding second loading device 2 through the feeding rack 603;
[0069] like Figure 8-Figure 9As shown, the structure of the grabbing and transferring device 8 is as follows: it includes a grabbing support frame 802, a linear slide 801 is fixed on the grabbing support frame 802, the output end of the linear slide 801 is connected to the grabbing mounting seat 803, a lifting cylinder 806 is fixed on the grabbing mounting seat 803, the output end of the lifting cylinder 806 is connected to the grabbing connecting seat 807, and the grabbing connecting seat 807 is equipped with two grabbing cylinders 808 arranged opposite to each other in the horizontal direction, and the output end of a single grabbing cylinder 808 is connected to the clamping claw 810 through the grabbing connecting plate 809; the lifting cylinder 806 drives The dynamic grabbing connecting seat 807 moves linearly in the vertical direction, thereby driving the two clamping jaws 810 to move linearly towards or away from the mold slider 11; the two grabbing cylinders 808 drive the corresponding clamping jaws 810 to move linearly towards or away from the mold slider 11 in the horizontal direction, thereby making the two clamping jaws 810 clamp or release the mold slider 11; the linear slide 801 drives the grabbing mounting seat 803 to move linearly in the horizontal direction, thereby transferring the mold slider 11 clamped by the two clamping jaws 810 from the discharge end of the first loading device 1 to the feed end of the first conveying device 5. In the present invention, the linear slide 801 adopts a pneumatic slide, and a first grabbing slide rail assembly 804 is installed between the grabbing support frame 802 and the grabbing mounting seat 803, a second grabbing slide rail assembly 805 is installed between the grabbing mounting seat 803 and the grabbing connecting seat 807, and a third grabbing slide rail assembly 811 is installed between the grabbing connecting seat 807 and the single grabbing connecting plate 809. By setting the grabbing slide rail assembly, the movement stability of the device can be improved; the single grabbing connecting plate 809 is L-shaped and is connected to the corresponding clamping jaw 810. The end of the single clamping jaw 810 is hook-shaped, corresponding to the grabbing groove opened on both sides of the mold slider 11, thereby further improving the grabbing stability.
[0070] like Figure 1 、 Figure 10 As shown, the insertion unit includes at least one insertion device 9. In order to improve the efficiency of pin insertion and tighten the working cycle, the number of insertion devices 9 is greater than the number of punching devices 3.
[0071] like Figure 10-13As shown, the structure of a single plug-in device 9 is as follows: it includes a plug-in base 901, on which a plug-in screw rod 905 is rotatably installed, one end of the plug-in screw rod 905 is connected to the output end of the plug-in motor 902 through a plug-in transmission assembly 904, and a plug-in connecting seat 906 is mounted on the outer circumference of the plug-in connecting seat 906, and a plug-in mounting seat 907 is fixed on the top of the plug-in connecting seat 906. The plug-in motor 902 drives the plug-in screw rod 905 to rotate, thereby driving the plug-in mounting seat 907 to perform linear motion along the axial direction of the plug-in screw rod 905 through the plug-in connecting seat 906; the top of the plug-in mounting seat 907 is fixed with a plug-in fixing seat 909 and a plug-in cylinder 908, and the plug-in cylinder 908 is spaced apart from the plug-in fixing seat 909. A square through hole 914 is provided on the side of the plug-in fixing seat 909, and a movable plate 910 is slidably mounted in the square through hole 914. One end of the movable plate 910 is fixed to the plug-in fixing seat 909. The output end of the plug-in cylinder 908 is connected; a T-shaped slot 913 is provided on the top end face of the plug-in fixed seat 909, and two first waist circular holes 911 are provided in the T-shaped slot 913. Two inclined second waist circular holes 912 are provided on the end face of the movable plate 910, and the two first waist circular holes 911 correspond one to one with the two second waist circular holes 912. A sliding pin 916 is installed in each of the single first waist circular hole 911 and the corresponding second waist circular hole 912. The top plate of the single sliding pin 916 is connected with a T-shaped slider 917, and the top of the single T-shaped slider 917 is fixed with a clamp 915. The two T-shaped sliders 917 are both slidably installed in the T-shaped slot 913; the plug-in cylinder 908 drives the movable plate 910 to make a linear motion in the horizontal direction, so that the two sliding pins 916 make a linear motion close to or away from each other, and then drive the two clamps 915 to clamp or release the pin 13 through the two T-shaped sliders 917. By providing the first waist circular hole 911, the second waist circular hole 912, and the sliding pin 916, the linear motion of the movable plate 910 along the horizontal X direction can be converted into the linear motion of the T-shaped slider 917 along the horizontal Y direction (the horizontal X direction and the horizontal Y direction are perpendicular to each other), thereby controlling the opening and closing of the two clamps 915.
[0072] In the present invention, the feeding transmission assembly 504 and the inserting and removing transmission assembly 903 are both driven by pulleys, which have high transmission accuracy and good stability.
[0073] The working process of this utility model is as follows:
[0074] The mold slider 11 is loaded by the first loading device 1, and the discharge position of the mold slider 11 is adjusted by the first fixed seat 102, the second fixed seat 103, the movable seat 104 and the adjustment cylinder 105 to facilitate the grabbing of the transfer grabbing device 8; at the same time, the pin strip 12 is loaded by the second loading device 2, and the mold slider 11 is transferred to the feeding end of the first conveying device 5 by the transfer grabbing device 8. The pin strip 12 is evenly conveyed by the second conveying device 6. The conveying process is as follows:
[0075] The positioning cylinder 606 extends and drives the first positioning post 608 to descend simultaneously through the positioning connector 607, so that the first positioning post 608 is inserted into a portion of the pin header positioning hole, thereby positioning the pin header belt 12;
[0076] The second delivery cylinder 612 extends, drives the second positioning post 616 to be inserted into another part of the needle row positioning hole through the delivery connection seat 610, and then the positioning cylinder 606 retracts, so that the first positioning post 608 is disengaged from the corresponding needle row positioning hole;
[0077] When the movable die of the stamping die 303 is opened, the first conveying cylinder 611 extends, pushing the conveying mounting seat 609 forward through the conveying connecting rod 615, thereby driving the needle strip 12 forward a certain distance through the second positioning column 616;
[0078] When the needle strip 12 in the second conveying device 6 moves forward, it drives the needle strip 12 and the pins 13 in the punching device 3 to move forward, so that the pins 13 are continuously moved to the output end of the punching device 3;
[0079] At the same time, the feed motor 501 drives the feed screw 502 to rotate, thereby driving the mold slider 11 to be transported to the pin insertion position through the transport base 505, so that the pin insertion position on the mold slider 11 corresponds to the pin insertion position of the insertion device 9;
[0080] Subsequently, the rotary motor 10 drives the rotary base plate 7 to rotate, thereby driving an insertion device 9 on the rotary base plate 7 to rotate, so that the two clamps 915 of the insertion device 9 are facing a pin 13 at the output end of the punching device 3;
[0081] The plug-in motor 902 drives the plug-in screw 905 to rotate, thereby driving the plug-in mounting seat 907 to make a linear motion close to the corresponding pin 13 through the plug-in connecting seat 906, thereby moving the two clamps 915 into place, and then the plug-in cylinder 908 retracts, driving the movable plate 910 to retreat, thereby driving the sliding pin 916 to slide in the corresponding first waist round hole 911 and second waist round hole 912, thereby causing the T-shaped slider 917 to make a similar linear motion in the T-shaped slide groove 913, so that the two clamps 915 close to clamp the corresponding pin 13, and the plug-in motor 902 rotates again, driving the plug-in mounting seat 907 to return to its original position through the plug-in screw 905;
[0082] The rotating motor 10 drives the rotating base plate 7 to rotate again, and drives the insertion device 9 with the pin 13 clamped therein to rotate 90° through the rotating base plate 7. Subsequently, the insertion motor 902 of the insertion device 9 drives the insertion mounting seat 907 to make a linear motion close to the corresponding mold slider 11 through the insertion screw 905, thereby inserting the corresponding pin 13 into the corresponding position of the mold slider 11. Then, the insertion cylinder 908 extends, driving the two clamps 915 to open, thereby releasing the corresponding pin 13. The insertion motor 902 rotates again, and drives the insertion mounting seat 907 to return to its original position through the insertion screw 905.
[0083] Thus, the mold slider 11 is inserted once;
[0084] Then the first conveying device 5 drives the mold slider 11 with the inserted pins 13 to continue moving, so that another pin insertion position of the mold slider 11 is aligned with the pin insertion position of the insertion and removal unit, until all pins are inserted to obtain a finished workpiece.
[0085] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the scope of protection of the utility model.
Claims
1. An injection molding pin insertion machine, characterized by: It comprises a first feeding device (1), wherein the discharge end of the first feeding device (1) is connected to the feed end of the first conveying device (5) via a grabbing and transferring device (8); It also includes at least one second feeding device (2), the discharge end of a single second feeding device (2) is connected to the feed end of a second conveying device (6), and the discharge end of a single second conveying device (6) is connected to the feed end of the punching device (3); A rotating base plate (7) is arranged on one side of the first conveying device (5), the rotating base plate (7) is connected to the output end of the rotating motor (10), and an insertion and extraction unit is installed on the top of the rotating base plate (7); The first loading device (1) is used to load the mold slider (11), and the grabbing and transferring device (8) transfers the mold slider (11) at the discharge end of the first loading device (1) to the feed end of the first conveying device (5), thereby conveying the mold slider (11) to the working end of the insertion and extraction unit through the first conveying device (5); A single second loading device (2) is used to load the pin strip (12), a corresponding second conveying device (6) conveys the pin strip (12) forward at a fixed distance, and a corresponding punching device (3) is used to cut and bend the pin strip (12), thereby obtaining a 90° bent pin (13) at the discharge end of the corresponding punching device (3); The rotating motor (10) drives the rotating base plate (7) to rotate, thereby driving the insertion unit to insert the pins (13) at the discharge end of the punching device (3) into the mold slider (11) on the first conveying device (5).
2. The injection molding pin insertion machine according to claim 1, characterized in that: The structure of the first loading device (1) is as follows: it includes a conveyor belt assembly (101), the end of the conveyor belt assembly (101) is equipped with a first fixed seat (102), the two sides of the conveyor belt assembly (101) are respectively equipped with a second fixed seat (103) and an adjustment cylinder (105), the discharge end of the adjustment cylinder (105) is connected to a movable seat (104), and the movable seat (104) and the second fixed seat (103) are arranged relative to each other with a spacing; The first fixed seat (102) limits the displacement of the mold slider (11) along the conveying direction of the conveyor belt assembly (101), and the adjustment cylinder (105) extends to drive the movable seat (104) to move linearly close to the second fixed seat (103), so that the side end surface of the mold slider (11) is in contact with the side wall surface of the second fixed seat (103), thereby making the discharge position of each mold slider (11) on the conveyor belt assembly (101) consistent.
3. The injection molding pin insertion machine according to claim 1, characterized in that: The structure of a single second feeding device (2) is as follows: it includes a first turntable assembly (201), a second turntable assembly (202) and a feeding rack (203) respectively connected to the discharge end of the first turntable assembly (201), the first turntable assembly (201) is wound with a needle row material, the isolation film of the needle row material is wound on the second turntable assembly (202), and the needle row belt (12) of the needle row material is received by the feeding rack (203).
4. The injection molding pin insertion machine according to claim 1, characterized in that: The structure of a single punching device (3) is as follows: it comprises a punching cylinder (301), and the output end of the punching cylinder (301) is connected to a punching die (303) via a punching hinge assembly (302).
5. The injection molding pin insertion machine according to claim 1, characterized in that: The structure of the first conveying device (5) is as follows: it includes a conveying support frame (511), a feed screw (502) is rotatably mounted on the conveying support frame (511), one end of the feed screw (502) is connected to the output end of the feed motor (501) through a feed transmission assembly (504), a feed connecting seat (503) is mounted on the outer circumference of the feed screw (502), the feed connecting seat (503) is connected to the conveying base (505), and the top of the conveying base (505) is equipped with a plurality of conveying positioning pins (506) and a plurality of conveying positioning blocks (507), and a single conveying positioning block (507) positions the mold slider (1 1), a single conveying positioning pin (506) corresponds to the positioning hole on the mold slider (11), a clamping cylinder (509) is fixed on the conveying base (505), the output end of the clamping cylinder (509) is connected to the L-shaped clamping seat (510), the conveying base (505) and the conveying support frame (511) are assembled through the feed slide assembly (508), the clamping cylinder (509) extends to drive the clamping seat (510) to move linearly close to the mold slider (11), so that the clamping seat (510) fits the side end face and the top end face of the mold slider (11), thereby clamping the mold slider (11); The feed motor (501) drives the feed screw (502) to rotate, thereby driving the conveying base (505) to move linearly along the axial direction of the feed screw (502) through the feed connecting seat (503), and then conveying the mold slider (11) on the conveying base (505) to the corresponding pin insertion position.
6. The injection molding pin insertion machine according to claim 1, characterized in that: The structure of a single second conveying device (6) is as follows: it includes a mounting base (601), a conveying groove (602) is provided on the top end surface of the mounting base (601), the conveying groove (602) is used to place the needle strip (12), and a positioning mounting seat (605) and a conveying mounting seat (609) are provided on the top end surface of the mounting base (601) next to the conveying groove (602), and the positioning mounting seat (605) and the conveying mounting seat (609) are spaced apart along the extending direction of the conveying groove (602); A positioning cylinder (606) is fixed on the positioning mounting seat (605), and the output end of the positioning cylinder (606) is connected to the positioning connecting seat (607). The positioning connecting seat (607) is equipped with a plurality of first positioning columns (608). The positioning cylinder (606) drives the positioning connecting seat (607) to move linearly in the vertical direction toward or away from the needle strip (12) in the conveying trough (602), thereby driving the first positioning columns (608) to insert into or out of the needle strip positioning holes provided on the needle strip (12); The conveying mounting seat (609) is assembled with the mounting base (601) through the conveying slide rail assembly (604). A first conveying cylinder (611) is also fixed on the mounting base (601). The output end of the first conveying cylinder (611) is connected to one end of a conveying connecting rod (615). The other end of the conveying connecting rod (615) is connected to the conveying mounting seat (609). A second conveying cylinder (612) is fixed on the conveying mounting seat (609). The output end of the second conveying cylinder (612) is connected to the conveying connecting seat (610). The conveying connecting seat (610) is equipped with a plurality of second positioning columns (616). The second conveying cylinder (612) drives the conveying connecting seat (610) to make a linear motion close to the needle strip (12) in the conveying groove (602), so that the second positioning column (616) is inserted into the corresponding needle strip positioning hole. The first conveying cylinder (611) extends and drives the conveying mounting seat (609) to make a linear motion in the horizontal direction through the conveying connecting rod (615), thereby driving the needle strip (12) to be conveyed forward through the second positioning column (616) inserted into the needle strip positioning hole.
7. The injection molding pin insertion machine according to claim 6, characterized in that: A first conveying limit block (613) and a second conveying limit block (614) arranged at intervals are fixed on one side of the single mounting base plate (601), and the conveying connecting rod (615) is located between the first conveying limit block (613) and the second conveying limit block (614).
8. The injection molding pin insertion machine according to claim 1, characterized in that: The structure of the grabbing and transferring device (8) is as follows: it includes a grabbing support frame (802), a linear slide (801) is fixed on the grabbing support frame (802), the output end of the linear slide (801) is connected to a grabbing mounting seat (803), a lifting cylinder (806) is fixed on the grabbing mounting seat (803), the output end of the lifting cylinder (806) is connected to a grabbing connecting seat (807), two grabbing cylinders (808) arranged opposite to each other in a horizontal direction are mounted on the grabbing connecting seat (807), and the output end of a single grabbing cylinder (808) is connected to a clamping claw (810) via a grabbing connecting plate (809); The lifting cylinder (806) drives the grabbing connection seat (807) to move linearly in the vertical direction, thereby driving the two clamping claws (810) to move linearly towards or away from the mold slider (11); The two gripping cylinders (808) drive the corresponding clamping claws (810) to move in a linear manner close to or away from each other in the horizontal direction, thereby enabling the two clamping claws (810) to clamp or release the mold slider (11); The linear slide (801) drives the gripping mounting seat (803) to move linearly in the horizontal direction, thereby transferring the mold slider (11) clamped by the two clamping claws (810) from the discharge end of the first loading device (1) to the feed end of the first conveying device (5).
9. The injection molding pin insertion machine according to claim 1, characterized in that: The inserting and removing unit comprises at least one inserting and removing device (9), and the number of the inserted and removing devices (9) arranged is greater than the number of the punching devices (3) arranged.
10. The injection molding pin insertion machine according to claim 9, characterized in that: The structure of a single plug-in device (9) is as follows: it includes a plug-in base (901), a plug-in screw rod (905) is rotatably mounted on the plug-in base (901), one end of the plug-in screw rod (905) is connected to the output end of the plug-in motor (902) through a plug-in transmission assembly (904), a plug-in connecting seat (906) is mounted on the outer circumference of the plug-in screw rod (905), a plug-in mounting seat (907) is fixed on the top of the plug-in connecting seat (906), and the plug-in motor (902) drives the plug-in screw rod (905) to rotate, thereby driving the plug-in mounting seat (907) to perform linear motion along the axial direction of the plug-in screw rod (905) through the plug-in connecting seat (906); The top of the insertion mounting seat (907) is fixed with an insertion fixing seat (909) and an insertion cylinder (908), the insertion cylinder (908) and the insertion fixing seat (909) are spaced apart, a square through hole (914) is provided on the side of the insertion fixing seat (909), a movable plate (910) is slidably mounted in the square through hole (914), and one end of the movable plate (910) is connected to the output end of the insertion cylinder (908); The top end surface of the insertion and removal fixing seat (909) is provided with a T-shaped sliding groove (913), two first waist-round holes (911) are provided in the T-shaped sliding groove (913), and two second waist-round holes (912) arranged obliquely are provided on the end surface of the movable plate (910), the two first waist-round holes (911) correspond to the two second waist-round holes (912) one by one, and a sliding pin (916) is installed in each of the single first waist-round hole (911) and the corresponding second waist-round hole (912), and the top plate of the single sliding pin (916) is connected with a T-shaped slider (917), and the top of the single T-shaped slider (917) is fixed with a clamp (915), and the two T-shaped sliders (917) are both slidably installed in the T-shaped sliding groove (913); The inserting and removing cylinder (908) drives the movable plate (910) to move linearly in the horizontal direction, thereby causing the two sliding pins (916) to move linearly towards or away from each other, and then driving the two clamps (915) to clamp or release the pins (13) through the two T-shaped sliders (917).