Water emulsion filling production line

Abstract

The utility model discloses a water emulsion filling production line which comprises a conveying belt used for conveying bottle bodies, and a bottle taking head arranged on a mechanical arm and used for grabbing the bottle bodies in a material disc and conveying the bottle bodies to an adjacent first conveying belt through displacement of the mechanical arm is sequentially arranged from the end portion to the tail portion of the conveying belt. The bottle taking assembly is erected above the intersection of the first conveying belt and the second conveying belt, and the bottle bodies on the first conveying belt are grabbed to the second conveying belt through the bottle taking assembly; the filling assembly is arranged on the side edge of the second conveying belt and used for filling passing empty bottles. The inner plug placing assembly is erected above the second conveying belt and used for grabbing the inner plugs sent out by the side edge inner plug disc and placing the inner plugs into the bottles. The cap screwing assembly is erected above the second conveying belt and used for grabbing the bottle caps sent out by the side bottle cap material disc and screwing the bottle caps to bottle openings; and the discharging claw is arranged above the intersection of the second conveying belt and the discharging belt and used for grabbing the bottle bodies on the second conveying belt to the discharging belt. By means of an automatic mode, manual operation is not needed from bottle taking to final bottle discharging, and production efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automated packaging, in particular to a water emulsion filling production line. Background Art

[0002] The emulsion filling line operates by introducing raw materials into the filling system via a conveying system. The filler then automatically fills or quantitatively fills the bottles. After the bottles are sealed by the sealing system, they enter the inspection system for testing. Bottles that fail the inspection are automatically recycled and reprocessed. Finally, the finished bottles are packaged by the palletizing and labeling systems.

[0003] The existing water emulsion filling lines have a low degree of automation and more or less require some manual operation, and there is still room for improvement in production efficiency. Utility Model Content

[0004] In order to solve the above-mentioned technical problems, a cotton swab packaging device is provided, which can reduce the floor space and improve the production capacity.

[0005] To achieve the above-mentioned purpose, a water emulsion filling production line includes a conveyor belt for conveying bottle bodies, and is sequentially provided with: a bottle picking head, which is arranged on a robot arm, and the bottle bodies in the grabbing tray are sent to the adjacent conveyor belt 1 by the robot arm; a bottle picking assembly, which is mounted above the intersection of conveyor belt 1 and conveyor belt 2, and the bottle bodies on conveyor belt 1 are grabbed and placed on conveyor belt 2 by the bottle picking assembly; a filling assembly, which is arranged on the side of conveyor belt 2, and fills the empty bottles passing through; an inner plug placing assembly, which is mounted above conveyor belt 2, grabs the inner plug sent out by the side inner plug tray, and places it into the bottle; a capping assembly, which is mounted above conveyor belt 2, grabs the bottle cap sent out by the side bottle cap tray, and screws it onto the bottle mouth; and a discharging claw, which is arranged above the intersection of conveyor belt 2 and the discharging belt, and grabs the bottle bodies on conveyor belt 2 to the discharging belt.

[0006] In a preferred embodiment of the present invention, the material trays can be further configured as follows: the material trays are provided in a plurality of groups and are stacked, and vertical rods are erected around the material trays for abutment.

[0007] In a preferred embodiment, the present invention can be further configured as follows: the bottle picking assembly includes bottle picking claws, the bottle picking claws are provided with at least two groups, and are arranged on the lifting module and the translation module, and a linkage module is provided between the bottle picking claws, and the linkage module controls the spacing between the bottle picking claws.

[0008] In a preferred embodiment, the present invention can be further configured as follows: a blowing and suction head is provided at a station before the filling head of the filling assembly, and the blowing and suction head is provided on the lifting module to blow and suction the inside of the bottle.

[0009] In a preferred embodiment, the present invention can be further configured as follows: the inner plug placing assembly includes a translation assembly and a lifting assembly, the translation assembly is arranged on a fixed plate, the lifting assembly is arranged based on the translation assembly, and a groove is opened on the fixed plate for the translation of the lifting rod in the lifting assembly, and an inner plug placing claw is arranged at the bottom of the lifting rod.

[0010] In a preferred embodiment, the present invention can be further configured as follows: an inner plug detection component is provided between the inner plug placing component and the screw cap component, the inner plug detection component is mounted on the second conveyor belt, and includes an inner plug detection head, and the inner plug detection head is provided on the lifting module.

[0011] In a preferred embodiment, the present invention can be further configured as follows: the rotary cover assembly includes a translation assembly, a lifting assembly and a lid lifting bin, the translation assembly is arranged on a fixed plate, the lifting assembly is arranged based on the translation assembly, and a groove is opened on the fixed plate for the translation of the lifting rod in the lifting assembly, and a rotary cover claw is arranged at the bottom of the lifting rod.

[0012] In a preferred embodiment, the present invention can be further configured as follows: a cap lifting bin is provided at the end of the cap feeding belt of the bottle cap material tray, an opening placement area corresponding to the cap feeding belt is provided on the cap lifting bin, and a transverse movement component and a lifting component are provided on the cap lifting bin for pushing the cap lifting bin to move transversely and then rise and fall.

[0013] In a preferred embodiment, the present invention can be further configured as follows: a bottle cap detection assembly is provided between the capping assembly and the discharging claw, including a cap body detection head, and the cap body detection head is provided on the lifting module.

[0014] In a preferred embodiment of the present invention, the discharging claws may be further configured as follows: the discharging claws include bottle grabbing claws, the bottle grabbing claws are arranged on a lifting assembly, the lifting assembly is arranged on a translation assembly, and each bottle grabbing claw is further provided with an additional telescopic cylinder.

[0015] Beneficial effects: The utility model provides a water emulsion filling production line that does not require manual operation in the bottle feeding and bottle discharging links, and the bottle picking component can automatically adjust the bottle body spacing during the grabbing process. The inside of the bottle body is blown and sucked in advance during the filling process to ensure that the inside of the bottle body is clean. After the inner plug and the bottle cap are placed, the inner plug and the bottle cap can be checked for their existence respectively. Finally, at the bottle discharging point, the qualified and unqualified bottles can be sent to different areas respectively by the bottle grabbing claws. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0017] Figure 1 This is the overall structure diagram of the utility model.

[0018] Figure 2 This is a schematic diagram of the inner plug assembly.

[0019] Figure 3 Schematic diagram of the plug detection head.

[0020] Figure 4 This is a schematic diagram of the lifting cover bin.

[0021] Figure 5 Schematic diagram of the capping claw.

[0022] Figure 6 Schematic diagram of the cover detection head.

[0023] Figure 7 Schematic diagram of the bottle gripper.

[0024] Figure 8 This is a schematic diagram of the bottle clamping block.

[0025] In the figure: 1 is the material tray; 2 is the bottle taking head; 3 is the conveyor belt 1; 4 is the conveyor belt 2; 5 is the bottle taking assembly; 6 is the filling assembly; 7 is the inner plug tray; 8 is the inner plug placing assembly; 9 is the capping assembly; 10 is the cap taking head; 11 is the discharging belt; 12 is the inner plug placing claw; 13 is the inner plug detecting head; 14 is the cap feeding belt; 15 is the cap lifting bin; 16 is the capping claw; 17 is the cap body detecting head; 18 is the bottle grabbing claw; 19 is the bottle clamping block. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] like Figure 1-8 As shown, a water emulsion filling production line includes a conveyor belt for conveying bottles, and the following are arranged in sequence from the end to the tail of the conveyor belt: a bottle-taking head 2, which is arranged on a robot arm, and the bottle body in the grabbing tray 1 is sent to the adjacent conveyor belt 1 3 by the robot arm; a bottle-taking component 5, which is mounted above the intersection of conveyor belt 1 3 and conveyor belt 2 4, and the bottle body on conveyor belt 1 3 is grabbed by the bottle-taking component 5 and placed on conveyor belt 2 4; a filling component 6, which is set on the side of conveyor belt 2 4, and fills the empty bottles passing through; an inner plug placing component 8, which is mounted above conveyor belt 2 4, grabs the inner plug sent out by the side inner plug tray 7, and places it into the bottle; a capping component 9, which is mounted above conveyor belt 2 4, grabs the bottle cap sent out by the side bottle cap tray, and screws it onto the bottle mouth; a discharging claw, which is set above the intersection of conveyor belt 2 4 and discharging belt 11, and grabs the bottle body on conveyor belt 2 4 and places it on the discharging belt 11.

[0028] Working process: the bottle taking head 2 grabs the empty bottles in the material tray 1 and sends them to the conveyor belt 1 3. When it reaches the intersection with the conveyor belt 2 4, the bottle taking component 5 grabs the empty bottles and moves them horizontally to the conveyor belt 2 4. The empty bottles are moved to the filling component 6 through the conveyor belt, and the inside of the bottles are first cleaned, and then filled. After the filling is completed, they are moved to the inner plug placing component 8, and the inner plug is grabbed by the inner plug placing component 8 and placed in the bottle body. After the placement is completed, the inner plug is inspected and the bottles are moved to the screw cap component 9. The cap body is grabbed by the screw cap component 9 and screwed on. After screwing on the cap, the cap body is inspected and sent out after inspection. If unqualified, the bottles are sent to another area of ​​the discharge belt 11.

[0029] The material tray 1 is provided with several groups and stacked. Vertical rods are erected around the material tray 1. When the bottle taking head 2 or the cap taking head 10 takes out the corresponding items in the material tray, the material tray will be taken down and moved to the other side, exposing the material tray stacked below, and continuing the material taking operation.

[0030] The bottle picking assembly 5 includes bottle picking claws. There are at least two groups of bottle picking claws, which are arranged on the lifting module and the translation module. A linkage module is arranged between the bottle picking claws to control the spacing between the bottle picking claws.

[0031] A blowing and suction head is provided at the station before the filling head of the filling assembly 6. The blowing and suction head is provided on the lifting module to blow and suck the inside of the bottle body. After blowing air into the bottle body, it is sucked by negative pressure to quickly suck away the floating debris during blowing.

[0032] The inner plug placing assembly 8 includes a translation assembly and a lifting assembly. The translation assembly is arranged on a fixed plate. The lifting assembly is arranged based on the translation assembly, and a groove is opened on the fixed plate for the translation of the lifting rod in the lifting assembly. An inner plug placing claw 12 is arranged at the bottom of the lifting rod.

[0033] An inner plug detection component is provided between the inner plug placing component 8 and the screw cap component 9. The inner plug detection component is mounted on the conveyor belt 2 4 and includes an inner plug detection head 13. The inner plug detection head 13 is provided on the lifting module. The detection head uses a probe to perform detection. When encountering an inner plug, the probe will move up and be sensed.

[0034] The capping assembly 9 includes a translation assembly, a lifting assembly and a cap lifting bin 15. The translation assembly is arranged on a fixed plate, and the lifting assembly is arranged based on the translation assembly. A groove is opened on the fixed plate for the translation of the lifting rod in the lifting assembly. A capping claw 16 is arranged at the bottom of the lifting rod. When the cap is screwed, the bottle clamping block 19 arranged on the belt body will clamp the bottle body, thereby preventing the bottle body from rotating when the cap is screwed.

[0035] A cap lifting bin 15 is provided at the end of the cap feeding belt 14 of the bottle cap material tray, and an opening placement area corresponding to the cap feeding belt 14 is provided on the cap lifting bin 15. A transverse movement component and a lifting component are provided on the cap lifting bin 15, which are used to push the cap lifting bin 15 to move horizontally and then move up and down. After the cap lifting bin 15 moves horizontally, it can prevent the cap body behind from moving forward.

[0036] A bottle cap detection assembly is provided between the screw cap assembly 9 and the discharge claw, including a cap detection head 17. The cap detection head 17 is provided on the lifting module. The sensing method here is similar to that of the probe, and the lifting and lowering of the detection rod is sensed after the cap is blocked.

[0037] The discharging claw includes a bottle grabbing claw 18, which is arranged on a lifting assembly, and the lifting assembly is arranged on a translation assembly. Each bottle grabbing claw 18 is also provided with another telescopic cylinder. When the telescopic cylinder on the bottle grabbing claw 18 is extended, the unqualified bottle body is transferred to the unqualified area of ​​the discharging belt 11.

[0038] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity from another entity, but do not necessarily require or imply any actual relationship or order between these entities.

[0039] The above examples are merely illustrative of the present invention and do not limit the scope of protection of the present invention. Any design that is identical or similar to the present invention falls within the scope of protection of the present invention.

Claims

1. A water emulsion filling production line, characterized in that: It includes a conveyor belt for conveying bottles, and is provided with the following components from the end to the tail of the conveyor belt: A bottle taking head (2), wherein the bottle taking head (2) is arranged on a manipulator, and the manipulator moves the bottles in the grabbing tray (1) to an adjacent conveyor belt (3); A bottle picking assembly (5), wherein the bottle picking assembly (5) is mounted above the intersection of the conveyor belt 1 (3) and the conveyor belt 2 (4), and the bottle body on the conveyor belt 1 (3) is grabbed by the bottle picking assembly (5) and moved to the conveyor belt 2 (4); A filling assembly (6) is provided on the side of the second conveyor belt (4) to fill the empty bottles passing through; Place the inner plug assembly (8) above the second conveyor belt (4), grab the inner plug sent out by the side inner plug tray (7), and place it into the bottle; The capping assembly (9) is mounted above the second conveyor belt (4), grabs the bottle caps sent out from the side bottle cap material tray, and screws them onto the bottle mouth; The discharge claw is arranged above the intersection of the second conveyor belt (4) and the discharge belt (11), and grabs the bottle body on the second conveyor belt (4) to the discharge belt (11).

2. The water emulsion filling production line according to claim 1, characterized in that: The material trays (1) are provided in a plurality of groups and are stacked, and vertical rods are erected around the material trays (1) for abutment.

3. The water emulsion filling production line according to claim 1, characterized in that: The bottle picking assembly (5) comprises bottle picking claws, wherein at least two groups of bottle picking claws are provided and are arranged on a lifting module and a translation module, and a linkage module is provided between the bottle picking claws, and the linkage module controls the spacing between the bottle picking claws.

4. The water emulsion filling production line according to claim 1, characterized in that: A blowing and suction head is provided at a station before the filling head of the filling assembly (6), and the blowing and suction head is provided on the lifting module to blow and suck the inside of the bottle.

5. The water emulsion filling production line according to claim 1, characterized in that: The inner plug placement assembly (8) comprises a translation assembly and a lifting assembly, wherein the translation assembly is arranged on a fixed plate, the lifting assembly is arranged based on the translation assembly, and a groove body for the translation of a lifting rod in the lifting assembly is opened on the fixed plate, and an inner plug placement claw (12) is arranged at the bottom of the lifting rod.

6. The water emulsion filling production line according to claim 1, characterized in that: An inner plug detection assembly is provided between the inner plug placement assembly (8) and the cap rotation assembly (9), and the inner plug detection assembly is mounted on the second conveyor belt (4) and includes an inner plug detection head (13), and the inner plug detection head (13) is provided on the lifting module.

7. The water emulsion filling production line according to claim 1, characterized in that: The cap screwing assembly (9) comprises a translation assembly, a lifting assembly and a cap lifting bin (15); the translation assembly is arranged on a fixed plate; the lifting assembly is arranged based on the translation assembly; a groove is provided on the fixed plate for the translation of a lifting rod in the lifting assembly; a cap screwing claw (16) is provided at the bottom of the lifting rod.

8. The water emulsion filling production line according to claim 7, characterized in that: A cap lifting bin (15) is provided at the end of the cap feeding belt (14) of the bottle cap material tray. An opening placement area corresponding to the cap feeding belt (14) is provided on the cap lifting bin (15). A transverse movement component and a lifting component are provided on the cap lifting bin (15) for pushing the cap lifting bin (15) to move transversely and then to move up and down.

9. The water emulsion filling production line according to claim 1, characterized in that: A bottle cap detection assembly is provided between the cap screw assembly (9) and the discharge claw, comprising a cap detection head (17), wherein the cap detection head (17) is provided on the lifting module.

10. The water emulsion filling production line according to claim 1, characterized in that: The discharging claw comprises a bottle grabbing claw (18), the bottle grabbing claw (18) being arranged on a lifting assembly, the lifting assembly being arranged on a translation assembly, and each bottle grabbing claw (18) being further provided with an additional telescopic cylinder.

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