Protein enzymolysis tank capable of being adjusted in real time
By adjusting the discharge port diameter in real time and installing the bottom tank ring and tripod plate, the problems of protein enzymatic hydrolysis tank blockage and equipment stability were solved, which improved production safety and equipment life, and enhanced production efficiency.
Patent Information
- Application Number
- CN202422602292.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Existing protein enzymatic hydrolysis tanks are prone to precipitation and blockage during the discharging process. It is difficult for workers to determine the location and extent of the blockage in real time, affecting the production process and product quality. In addition, the equipment is easily damaged during transportation and installation, reducing its service life and production efficiency.
The sealing plate and motor drive system are used to adjust the discharge port diameter in real time, and the bottom tank ring and tripod plate are installed to improve the stability and protection of the equipment and prevent sedimentation blockage and external damage.
It realizes real-time adjustment of the discharge port diameter to prevent blockage, improves production safety and yield rate, extends equipment service life, and enhances stability and efficiency during transportation and installation.
Smart Images

Figure CN223386144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of protein enzymolysis equipment, in particular to a real-time regulated protein enzymolysis tank. Background Art
[0002] A protein hydrolysis tank is a specialized vessel used for protein degradation reactions in bioprocesses. It integrates heating, enzymatic reaction, and temperature control functions. Protein hydrolysis technology is widely used in various fields, such as biopharmaceuticals, food processing, agriculture, and environmental protection. Continuous advancements in protein hydrolysis technology will drive the design and functional optimization of protein hydrolysis tanks. Technological innovations, such as the use of electric heating and automated control systems, will further enhance operational efficiency and safety. With the continued development of biotechnology and the expansion of its application areas, protein hydrolysis tanks will play a vital role in even more areas.
[0003] In the prior art, when a protein hydrolysis tank outputs finished products, it is usually in the form of a suspension. This material composition is very prone to precipitation during a long production process, especially when the discharge pipe is long, which in turn causes the discharge pipe to be blocked. It is often difficult for staff to accurately judge the degree and location of the blockage in real time, and thus it is impossible to effectively adjust the discharge pressure to deal with or alleviate the blockage. In this case, once the discharge pipe is blocked, it will not only affect the normal production process, but also lead to more serious consequences. For example, if the staff fails to reduce the discharge pressure or take measures to clear the blockage in time, the continuous pressure forces the finished product to flow back into the tank body, causing the unhydrolyzed material to mix with the hydrolyzed material, affecting product quality. In addition, frequent shutdowns for maintenance and cleaning will also increase production costs and reduce production efficiency. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a real-time regulated protein enzymolysis tank.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a protein enzymolysis tank with real-time adjustment, comprising a tank body, a discharge port fixed at the bottom end of the circumference of the tank body, a mounting ring disk fixed at the bottom end of the circumference of the tank body, a driving seat fixed on the circumference of the mounting ring disk, a track ring fixed on the inner wall of the mounting ring disk, a through-tube circular groove provided on the surface of the track ring, a discharge port fixed on the inner wall of the through-tube circular groove, an L-shaped hexagonal track provided at one end of the track ring, an L-shaped slider slidably connected to the inner wall of the L-shaped hexagonal track, a sealing plate fixed on the top of the L-shaped slider, a rubber layer coated on the side of the sealing plate, and a push short The top of the track ring is rotatably connected to the outer shell frame disk, and a push-slide groove is provided in a circumferential array on one side of the outer shell frame disk. The inner wall of the push-slide groove is slidably connected to the circumference of the push short column. A worm gear groove is provided on the circumference of the outer shell frame disk, and a driving worm is engaged with the surface of the worm gear groove. The driving worm is driven by a motor, and the motor is fixed to the inner wall of the driving seat. In the prior art, the protein enzymolysis tank usually presents a suspension when outputting the finished product. This material composition is very likely to precipitate during a long production process, especially when the discharge pipe is long, which leads to blockage of the discharge pipe. It is often difficult for staff to accurately judge the blockage in real time. The degree and position of the blockage make it impossible to effectively adjust the discharge pressure to deal with or alleviate the blockage. In this case, once the discharge pipe is blocked, it will not only affect the normal production process, but also lead to more serious consequences. For example, if the staff fails to reduce the discharge pressure in time or take measures to clear the blockage, the continuous pressure forces the finished product to flow back into the tank, causing the unhydrolyzed material to mix with the hydrolyzed material, affecting the product quality. In addition, frequent shutdown maintenance and cleaning work will also increase production costs and reduce production efficiency. In response to such problems, the utility model adopts the method of installing a sealing plate to solve the problem, so that when the staff finds that the discharge pipe is blocked, The motor can be started to rotate and engage the driving worm to rotate the outer shell frame. During rotation, the push slide channel pushes the pushing short column, causing the pushing short column to move closer to the center. Due to the coordination of the L-shaped slider and the L-shaped hexagonal track, the L-shaped slider moves along the L-shaped hexagonal track from one corner of the track to the center of one side, causing the sealing plate to also gather towards the center. The discharge diameter is adjusted in real time according to actual conditions, thereby changing the diameter of the discharge port, adjusting the discharge speed, and applying pressure to the pipeline to break through the blockage, or preventing blockage by increasing the discharge speed at the beginning of production. When production stops, the discharge port can be completely covered to achieve the effect of improving production safety and increasing the yield rate.
[0006] Preferably, a bottom tank ring is fixed to the bottom of the tank body. In the prior art, during transportation, if the protein enzymatic hydrolysis tank encounters bumps, it will collide in the transport vehicle. In particular, the bottom of the tank body is more fragile and susceptible to impact and scratches. Such external damage not only causes scratches or breakage on the surface of the equipment, but more importantly, these damages affect the structural and functional integrity of the tank body, thereby reducing the service life of the equipment. To address such problems, the present invention solves this problem by installing a bottom tank ring. By installing the bottom tank ring, the placement stability of the tank body is improved when the tank body is being transported, while preventing wear and collision caused by bumps and the like, thereby achieving the effect of increasing the service life of the equipment.
[0007] Preferably, a tripod plate is fixed to the bottom circumferential array of the bottom tank ring. In the prior art, when the equipment is installed and arranged in a factory, due to the complex environment in the factory, the tank body is easily contaminated if it is directly installed on the ground, resulting in a lower yield. At the same time, if the installation position is low, the pressure during discharge is low, which may easily cause unsmooth discharge and reduce production efficiency. To solve such problems, the utility model adopts the method of installing a tripod plate to solve the problem. By installing the tripod plate, the tank body is kept at a certain distance from the ground to prevent the tank body from being contaminated. At the same time, the liquid pressure is increased by raising the equipment to improve the smoothness of discharge, thereby achieving the effect of improving production efficiency.
[0008] Preferably, a triangular arc foot piece is fixed to the bottom end of the peripheral surface of the tripod plate, and the stability of the equipment placement is improved through the stable triangular mechanism of the triangular arc foot piece.
[0009] Preferably, an anti-slip groove is provided at the bottom of the triangular arc foot piece to prevent the equipment from sliding due to vibration and improve the stability of the equipment.
[0010] Preferably, both sides of the bottom end of the tripod plate are rounded to prevent scratching the ground and reduce subsequent maintenance costs.
[0011] Preferably, the triangular arc foot piece is made of rubber material to improve the shock-absorbing effect.
[0012] Beneficial effects
[0013] 1. In the prior art, when the protein enzymatic hydrolysis tank outputs the finished product, it is usually in the form of a suspension. This material composition is very easy to precipitate during a long production process, especially when the discharge pipe is long, which leads to blockage of the discharge pipe. It is often difficult for the staff to accurately judge the degree and location of the blockage in real time, and thus it is impossible to effectively adjust the discharge pressure to deal with or alleviate the blockage. In this case, once the discharge pipe is blocked, it will not only affect the normal production process, but also lead to more serious consequences. For example, if the staff fails to reduce the discharge pressure or take measures to clear the blockage in time, the continuous pressure forces the finished product to flow back into the tank body, causing the undigested material to mix with the digested material, affecting the product quality. In addition, frequent shutdowns for maintenance and cleaning will also increase production costs and reduce production costs. The utility model improves production efficiency. To solve this kind of problem, the utility model solves it by installing a sealing plate. When the staff finds that the discharge pipe is blocked, they can start the motor to make the driving worm rotate and engage to rotate the outer shell frame. During rotation, the push slide channel pushes the pushing short column to move closer to the center. Due to the combination of the L-shaped slider and the L-shaped hexagonal track, the L-shaped slider moves along the L-shaped hexagonal track from one corner of the track to the center of one side, so that the sealing plate also gathers toward the center, and the diameter of the discharge is adjusted in real time according to actual conditions. By changing the diameter of the discharge port and adjusting the discharge speed, pressure is applied to the pipeline to break through the blockage, or the discharge speed is increased at the beginning of production to prevent blockage. When production stops, the discharge port can be completely covered, so as to improve production safety and improve the yield rate.
[0014] 2. In the prior art, during transportation, if the protein enzymatic hydrolysis tank encounters bumps, it will collide in the transport vehicle, especially the bottom of the tank body is more fragile and easily impacted and scratched. Such external damage not only causes scratches or breakage on the surface of the equipment, but more importantly, these damages affect the structural and functional integrity of the tank body, thereby reducing the service life of the equipment. To address such problems, the present invention adopts the method of installing a bottom tank ring to solve it. When the tank body is transported, by installing the bottom tank ring, the placement stability of the tank body is improved, and at the same time, wear and collision caused by bumps and the like are prevented, thereby achieving the effect of increasing the service life of the equipment.
[0015] 3. In the prior art, when the equipment is installed and arranged in the factory, due to the complex environment in the factory, the tank body is easily contaminated if it is directly installed on the ground, resulting in a lower yield. At the same time, if the installation position is low, the pressure during discharge is relatively low, which may easily cause unsmooth discharge and reduce production efficiency. To solve such problems, the present invention adopts the method of installing a tripod plate to achieve a solution. By installing the tripod plate, the tank body is kept at a certain distance from the ground to prevent the tank body from being contaminated. At the same time, the liquid pressure is increased by raising the equipment to improve the smoothness of discharge, thereby achieving the effect of improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the triangular arc foot piece of the utility model;
[0018] Figure 3 This is a cross-sectional view of the outer shell frame of the utility model;
[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the sealing plate of the utility model;
[0020] Figure 5 It is a schematic diagram of the three-dimensional structure of the L-shaped slider of the utility model.
[0021] Legend:
[0022] 1. Tank body; 101. Discharge port; 2. Mounting ring; 201. Drive seat; 202. Track ring; 203. L-shaped hexagonal track; 204. Through-tube circular groove; 205. L-shaped slider; 206. Sealing plate; 207. Push short column; 208. Outer shell frame; 209. Push slide channel; 2010. Drive worm; 3. Bottom tank ring; 301. Tripod plate; 302. Triangular arc foot piece; 303. Anti-slip groove. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments and drawings. However, the following embodiments are only preferred embodiments of the present invention and are not exhaustive. Based on the embodiments in the implementation manner, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.
[0024] The specific embodiments of the present utility model are described below with reference to the accompanying drawings. Specific embodiment:
[0026] Reference Figure 1-5, a real-time regulated protein enzymolysis tank, comprising a tank body 1, a discharge port 101 being fixed to the bottom end of the circumference of the tank body 1, a mounting ring disc 2 being fixed to the bottom end of the circumference of the tank body 1, a driving seat 201 being fixed to the circumference of the mounting ring disc 2, a track ring 202 being fixed to the inner wall of the mounting ring disc 2, a through pipe circular groove 204 being provided on the surface of the track ring 202, a discharge port 101 being fixed to the inner wall of the through pipe circular groove 204, an L-shaped hexagonal track 203 being provided at one end of the track ring 202, an L-shaped slider 205 being slidably connected to the inner wall of the L-shaped hexagonal track 203, a sealing plate 206 being fixed to the top of the L-shaped slider 205, a side surface of the sealing plate 206 being covered with a rubber layer, a pushing short column 207 being fixed to the top of the sealing plate 206, The top of the guide ring 202 is rotatably connected to the outer shell frame 208, and a push-slide groove 209 is provided in a circumferential array on one side of the outer shell frame 208. The inner wall of the push-slide groove 209 is slidably connected to the circumference of the push short column 207. A worm gear groove is provided on the circumference of the outer shell frame 208, and a driving worm 210 is engaged with the surface of the worm gear groove. The driving worm 210 is driven by a motor, and the motor is fixed to the inner wall of the driving seat 201. When the protein enzymatic hydrolysis tank outputs the finished product, it usually appears in the form of a suspension. This material composition is very likely to precipitate during a long production process, especially when the discharge pipe is long, which leads to blockage of the discharge pipe. It is often difficult for staff to accurately judge the degree of blockage in real time. and position, thus being unable to effectively adjust the discharge pressure to cope with or alleviate the blockage. In this case, once the discharge pipe is blocked, it will not only affect the normal production process, but also lead to more serious consequences. For example, if the staff fails to reduce the discharge pressure in time or take measures to clear the blockage, the continuous pressure forces the finished product to flow back into the tank body 1, causing the unhydrolyzed material to mix with the hydrolyzed material, affecting the product quality. In addition, frequent shutdown maintenance and cleaning work will also increase production costs and reduce production efficiency. The sealing plate 206 is installed to solve the problem. When the staff finds that the discharge pipe is blocked, they can start the motor to drive the worm 2010 to rotate and engage the outer shell frame plate 20 8 rotates, and during rotation, the push slide 209 pushes the pushing short column 207, so that the pushing short column 207 moves toward the center. Due to the coordination of the L-shaped slider 205 and the L-shaped hexagonal track 203, the L-shaped slider 205 moves along the L-shaped hexagonal track 203 from one corner of the track to the center of one side, so that the sealing plate 206 also gathers toward the center, and the diameter of the discharge is adjusted in real time according to actual conditions, thereby changing the diameter of the discharge port 101, adjusting the discharge speed, applying pressure to the pipeline, breaking through the blockage, or preventing blockage by increasing the discharge speed at the beginning of production. When production stops, the discharge port 101 can be completely covered to achieve the effect of improving production safety and improving the yield rate.
[0027] A bottom tank ring 3 is fixed at the bottom of the tank body 1. During transportation, if the protein enzymatic hydrolysis tank encounters bumps, it will collide in the transport vehicle. In particular, the bottom of the tank body 1 is more fragile and susceptible to impact and scratches. Such external damage not only causes scratches or breakage on the surface of the equipment, but more importantly, these damages affect the structural and functional integrity of the tank body 1, thereby reducing the service life of the equipment. This problem is solved by installing the bottom tank ring 3. When the tank body 1 is being transported, the placement stability of the tank body 1 is improved by installing the bottom tank ring 3, while preventing wear and collision caused by bumps and the like, thereby achieving the effect of increasing the service life of the equipment. A tripod plate 301 is fixed to the bottom circumference of the bottom tank ring 3. When the equipment is installed in a factory, due to the complex environment, directly installing the tank body 1 on the ground can easily lead to contamination of the tank body 1, resulting in a reduced yield rate. At the same time, if the installation position is low, the pressure during discharge is low, which can easily cause discharge problems and reduce production efficiency. The installation of the tripod plate 301 solves this problem. By installing the tripod plate 301, the tank body 1 is kept a certain distance from the ground to prevent contamination. At the same time, by elevating the equipment, the liquid pressure is increased, which improves the smoothness of discharge and achieves the effect of improving production efficiency. The bottom end of the tripod plate 301 is fixed with a triangular arc foot piece 302. The stable triangular structure of the triangular arc foot piece 302 improves the stability of the equipment placement. The bottom of the triangular arc foot piece 302 is provided with an anti-skid groove 303 to prevent the equipment from sliding due to vibration, thereby improving equipment stability. The bottom edge of the tripod plate 301 is rounded to prevent scratching the ground and reduce subsequent maintenance costs. The triangular arc foot piece 302 is made of rubber material to improve the shock absorbing effect.
[0028] The working principle of the present invention is as follows: when the staff finds that the discharge pipe is blocked, the motor can be started to rotate and engage the driving worm 2010 to rotate the outer shell frame 208. During rotation, the push slide 209 pushes the pushing short column 207, so that the pushing short column 207 moves toward the center. Due to the coordination of the L-shaped slider 205 and the L-shaped hexagonal track 203, the L-shaped slider 205 moves along the L-shaped hexagonal track 203 from one corner of the track to the center of one side, so that the sealing plate 206 also gathers toward the center, and the discharge diameter is adjusted in real time according to actual conditions, thereby changing the diameter of the discharge port 101, adjusting the discharge speed, applying pressure to the pipeline, breaking through the blockage, or preventing blockage by increasing the discharge speed at the beginning of production, and the discharge port 101 can be completely covered when production stops.
[0029] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0030] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A protein enzymatic hydrolysis tank with real-time regulation, comprising a tank body (1), wherein a discharge port (101) is fixed at the bottom end of the peripheral surface of the tank body (1), characterized in that: A mounting ring disc (2) is fixed to the bottom end of the circumference of the tank body (1), a driving seat (201) is fixed to the circumference of the mounting ring disc (2), a track ring (202) is fixed to the inner wall of the mounting ring disc (2), a through-pipe circular groove (204) is provided on the surface of the track ring (202), a discharge port (101) is fixed to the inner wall of the through-pipe circular groove (204), an L-shaped hexagonal track (203) is provided at one end of the track ring (202), an L-shaped slider (205) is slidably connected to the inner wall of the L-shaped hexagonal track (203), a sealing plate (206) is fixed to the top of the L-shaped slider (205), and the sealing plate (206) is fixed to the top of the L-shaped slider (205). The side of the plate (206) is covered with a rubber layer, a pushing short column (207) is fixed on the top of the sealing plate (206), the top of the track ring (202) is rotatably connected to the outer shell frame (208), a push slide groove (209) is provided in a circumferential array on one side of the outer shell frame (208), the inner wall of the push slide groove (209) is slidably connected to the circumference of the pushing short column (207), a worm gear groove is provided on the circumference of the outer shell frame (208), a driving worm (2010) is meshed with the surface of the worm gear groove, and the driving worm (2010) is driven by a motor, and the motor is fixed to the inner wall of the driving seat (201).
2. The protein enzymolysis tank with real-time regulation according to claim 1, characterized in that: A bottom tank ring (3) is fixed to the bottom of the tank body (1).
3. The protein enzymolysis tank with real-time regulation according to claim 2, characterized in that: A tripod plate (301) is fixed in a circumferential array at the bottom of the bottom tank ring (3).
4. The protein enzymolysis tank with real-time regulation according to claim 3, characterized in that: A triangular arc foot piece (302) is fixed to the bottom end of the peripheral surface of the tripod plate (301).
5. The protein enzymolysis tank with real-time regulation according to claim 4, characterized in that: An anti-slip groove (303) is provided at the bottom of the triangular arc foot piece (302).
6. The protein enzymolysis tank with real-time regulation according to claim 3, characterized in that: The edges on both sides of the bottom end of the tripod plate (301) are both rounded.
7. The real-time regulated protein enzymolysis tank according to claim 4, characterized in that: The triangular arc foot piece (302) is made of rubber material.