Vacuum oil quenching furnace with quenching cooling protection function

By designing a detachable shelf plate structure and a quickly replaceable impurity removal brush, the problems of inconvenient shelf plate removal and poor brush cleaning effect in existing vacuum oil quenching furnaces are solved, uniform heating and efficient quenching of metal materials are achieved, and operational safety and stability are improved.

CN223386182UActive Publication Date: 2025-09-26HEFEI YUHUI VACUUM HEAT TREATMENT CO LTD

Patent Information

Application Number
CN202422480864.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-26
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The shelf plates of existing vacuum oil quenching furnaces are difficult to disassemble and replace, which leads to the accumulation of impurities and affects the quenching effect. In addition, the brush cleaning effect is poor, making it difficult to ensure uniform heating and quenching quality of metal materials.

Method used

A detachable shelf structure is designed, which can be fixed and disassembled by connecting tubes and clamping columns, making it easy to replace or clean. It is also equipped with a quick-replaceable debris removal brush and drive mechanism to ensure the smoothness and cleanliness of the shelf surface.

Benefits of technology

It improves the quenching effect, reduces downtime, ensures the safety and stability of operation, ensures the uniform heating and cleanliness of metal materials during the quenching process, and prevents impurity accumulation from affecting the quenching quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vacuum oil quenching furnaces, and discloses a vacuum oil quenching furnace with a quenching cooling protection function, the vacuum oil quenching furnace comprises a quenching box, sliding grooves are formed in the four sides of an inner cavity of the quenching box in a penetrating manner, sliding blocks are slidably mounted in the multiple sliding grooves, and material placing plates are arranged among the multiple sliding blocks; connecting cylinders are fixedly mounted on the four sides, close to the sliding blocks, of the material placing plate correspondingly, and elastic pieces are arranged in the multiple connecting cylinders correspondingly; by arranging a connecting cylinder and a clamping column, the material placing plate can be fixed and detached, the material placing plate can be conveniently replaced or cleaned, and it is guaranteed that the surface of the material placing plate is smooth and free of pollution, so that it is guaranteed that metal materials are evenly heated in the quenching process, the quenching effect is improved, the downtime is shortened, and meanwhile operation safety and stability are guaranteed; the impurity removal brush can be rapidly replaced, it is ensured that the impurity removal brush always has the optimal cleaning effect, and impurity accumulation is prevented from affecting the quenching quality.
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Description

Technical Field

[0001] The present application relates to the technical field of vacuum oil quenching furnaces, and in particular to a vacuum oil quenching furnace with a quenching cooling protection function. Background Art

[0002] Currently, vacuum heat treatment is a new type of heat treatment technology that combines vacuum technology with heat treatment technology. It not only significantly improves the vacuum gas cooling quenching capability, but also has the advantages of good surface brightness and minimal deformation after quenching, and is highly efficient, energy-saving, and pollution-free. In order to obtain the desired structure and properties, metal materials need to be cooled in a predetermined manner and rate. The workpieces treated in a vacuum oil quenching furnace have a good surface brightness, so they are widely used.

[0003] The existing Chinese patent with announcement number CN215560463U discloses a vacuum oil quenching furnace with a quenching and cooling protection function, belonging to the technical field of vacuum oil quenching furnaces with cooling protection functions. The vacuum oil quenching furnace with a quenching and cooling protection function includes a protective device, a feeding device, a quenching device, and a cooling device. The feeding assembly is fixedly mounted on the top of the housing, the finger cylinder is fixedly mounted on the extended end of the telescopic rod, the graphite tube is fixedly mounted on the inner wall of the housing, the shelf is mounted on the quenching box, the measuring assembly is fixedly mounted on one side of the quenching box, the first water pump is mounted on one end of the U-shaped tube, the second water pump is mounted on the oil pipe, and the air duct is connected to the fan. The device improves the waste caused by replacing quenching oil, the risk of burns to personnel during manual feeding, the problem of excessive quenching oil mixing with impurities that may cause equipment blockage, poor oil cooling effect and the inability to reuse heat energy.

[0004] However, the above-mentioned vacuum oil quenching furnace has the following disadvantages: the device quenches metal materials by setting a shelf plate for placement, but the shelf plate set in the device is not convenient to disassemble, and the brush can only clean the bottom of the shelf plate. Impurities remaining on the top of the shelf plate will affect the quenching effect. Moreover, the brush set in the device is not easy to replace. After a long period of use, the top of the brush will be worn, reducing its cleaning effect.

[0005] Therefore, we propose a vacuum oil quenching furnace with quenching cooling protection function to solve this problem.

[0006] The above information disclosed in this background technology is only used to increase the understanding of the background technology of this application. Therefore, it may contain information that does not constitute the prior art known to ordinary technicians in this field. Utility Model Content

[0007] In order to solve the problem that the shelf plates and brushes are inconvenient to disassemble and replace, the present application provides a vacuum oil quenching furnace with a quenching cooling protection function.

[0008] The vacuum oil quenching furnace with quenching cooling protection function provided in this application adopts the following technical solution:

[0009] The top of the stirring rod is provided with a cleaning brush, and the bottom of the stirring rod is provided with a cleaning brush.

[0010] Preferably, a drain pipe is provided at the bottom of the quenching box, a solenoid valve is provided on the drain pipe, and an oil pipe is provided at one side of the quenching box.

[0011] Preferably, the locking mechanism includes a screw, a limit groove and a handle, and rotating rods are rotatably installed on both sides of the bottom of the debris removal brush. The top of the rotating rod is threadedly connected to the bottom of the debris removal brush, and a handle is fixedly installed on the bottom end of the rotating rod. Limit grooves are provided on both sides of the stirring rod, and the rotating rod and the handle are both adapted to the limit grooves.

[0012] Preferably, the driving mechanism includes a screw, a double-groove pulley, a belt and a first motor, a plurality of screws are rotatably installed in the slide grooves, the screws are threadedly connected to the slider, a plurality of the screws pass through the bottom end of the quenching box, and the screws are rotatably connected to the bottom end of the quenching box, a double-groove pulley is fixedly installed on the bottom of the plurality of screws, a belt is sleeved between each two adjacent double-groove pulleys, a support frame is fixedly installed on the bottom of the quenching box, a first motor is fixedly installed on the bottom of the support frame, and the output end of the first motor is fixedly connected to the bottom end of one of the screws.

[0013] Preferably, a plurality of the slide grooves are provided with a storage groove on one side close to the shelf plate, a folding plate is provided in the storage groove, the bottom of the folding plate is fixedly connected to the top of the slider, and the top of the folding plate is fixedly connected to the top wall of the storage groove.

[0014] Preferably, a pull rope is provided in the connecting tube, and the pull rope passes through the connecting tube and the shelf plate. One end of the pull rope is fixedly connected to the clamping column, and the other end of the pull rope is fixedly installed with a pull ring.

[0015] To sum up, the present application includes the following beneficial technical effects: by setting a connecting tube and a clamping column, the shelf plate can be fixed and disassembled, which facilitates the replacement or cleaning of the shelf plate, ensuring that its surface is flat and pollution-free, thereby ensuring uniform heating of the metal material during the quenching process, improving the quenching effect, reducing downtime, and ensuring the safety and stability of operation. By setting a locking mechanism, the de-dusting brush can be quickly replaced to ensure that it always has the best cleaning effect and prevent impurities from accumulating and affecting the quenching quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the application;

[0017] Figure 2 It is a structural schematic diagram of another perspective of the embodiment of the application;

[0018] Figure 3 It is a schematic diagram of a three-dimensional cross-sectional structure of an embodiment of the application;

[0019] Figure 4 This is an application embodiment Figure 3 A schematic diagram of the enlarged structure at point A;

[0020] Figure 5 It is an exploded schematic diagram of the impurity removal brush and stirring rod of the embodiment of the application;

[0021] Figure 6 It is a schematic diagram of the three-dimensional cross-sectional structure of the shelf plate of the application embodiment;

[0022] Figure 7 It is a schematic diagram of the three-dimensional cross-sectional structure of the locking mechanism of the embodiment of the application.

[0023] Explanation of the accompanying drawings: 1. Quenching box; 2. Pull rope; 3. Oil pipe; 4. Support frame; 5. First motor; 6. Drain pipe; 7. Second motor; 8. Double-groove pulley; 9. Belt; 10. Solenoid valve; 11. Screw; 12. Debris removal brush; 13. Stirring rod; 14. Slider; 15. Storage groove; 16. Folding plate; 17. Shelf plate; 18. Handle; 19. Turn rod; 20. Limit groove; 21. Connecting tube; 22. Card slot; 23. Card column; 24. Elastic part; 25. Pull ring. DETAILED DESCRIPTION

[0024] The following is combined with Figure 1-7 This application is described in further detail.

[0025] The embodiment of the present application discloses a vacuum oil quenching furnace with quenching cooling protection function. Figure 1-7, a vacuum oil quenching furnace with quenching cooling protection function, including a quenching box 1, the four sides of the inner cavity of the quenching box 1 are penetrated with slide grooves, multiple slide grooves are slidably installed with sliders 14, multiple shelves 17 are arranged between the sliders 14, the four sides of the shelf plate 17 near the slider 14 are fixedly installed with connecting tubes 21, multiple connecting tubes 21 are provided with elastic members 24, the connecting tube 21 is provided with a clamping column 23 on one side near the slider 14, the clamping column 23 is elastically connected to the connecting tube 21 through the elastic member 24, the clamping column 23 passes through one side of the shelf plate 17, and multiple sliders 14 are penetrated with a clamping groove 22 on one side near the clamping column 23, the clamping column 23 is adapted to the clamping groove 22, a stirring rod 13 is provided at the bottom of the shelf plate 17, and a second motor 7 is fixedly installed at the bottom of the quenching box 1, and the second motor 7 is controlled by an external device The control switch is electrically connected to the external power supply, and the output end of the second motor 7 passes through the bottom wall of the quenching box 1 and is fixedly connected to the stirring rod 13. A debris removal brush 12 is provided on the top of the stirring rod 13, and the debris removal brush 12 contacts the bottom of the shelf plate 17. Locking mechanisms are provided on both sides of the bottom of the debris removal brush 12, and a driving mechanism is provided in the slide groove; by providing a connecting tube 21 and a clamping column 23, the shelf plate 17 can be fixed and disassembled, which is convenient for replacing or cleaning the shelf plate 17, ensuring that its surface is flat and pollution-free, thereby ensuring uniform heating of the metal material during the quenching process, improving the quenching effect, reducing downtime, and ensuring the safety and stability of the operation. By providing a locking mechanism, the debris removal brush 12 can be quickly replaced to ensure that it always has the best cleaning effect and prevents impurities from accumulating and affecting the quenching quality.

[0026] Reference Figure 2-3 The bottom of the quenching box 1 is connected to a drain pipe 6, on which a solenoid valve 10 is provided. The solenoid valve 10 is electrically connected to an external power supply through an external control switch. One side of the quenching box 1 is connected to an oil pipe 3, which can input quenching oil and drain water.

[0027] Reference Figure 5 The locking mechanism includes a screw 11, a limiting groove 20 and a handle 18. Rotating rods 19 are rotatably installed on both sides of the bottom of the debris removal brush 12. The top of the rotating rod 19 is threadedly connected to the bottom of the debris removal brush 12. The bottom end of the rotating rod 19 is fixedly installed with a handle 18. Limiting grooves 20 are provided on both sides of the stirring rod 13. The rotating rod 19 and the handle 18 are both adapted to the limiting grooves 20. The debris removal brush 12 and the stirring rod 13 can be fixed together to remove debris and clean the bottom of the shelf 17.

[0028] Reference Figure 2-4The driving mechanism includes a screw 11, a double-groove pulley 8, a belt 9 and a first motor 5. Screws 11 are rotatably installed in multiple slide grooves, and the screws 11 are threadedly connected to the slider 14. Multiple screws 11 pass through the bottom end of the quenching box 1, and the screws 11 are rotatably connected to the bottom end of the quenching box 1. The bottoms of multiple screws 11 are fixedly installed with double-groove pulleys 8, and belts 9 are sleeved between every two adjacent double-groove pulleys 8. The bottom of the quenching box 1 is fixedly installed with a support frame 4, and the bottom of the support frame 4 is fixedly installed with a first motor 5. The first motor 5 is electrically connected to the external power supply through an external control switch. The output end of the first motor 5 is fixedly connected to the bottom end of one of the screws 11, which can drive multiple screws 11 to rotate, thereby driving the slider 14 to move up and down.

[0029] Reference Figure 3-4 A plurality of chutes are provided with a storage groove 15 on one side close to the shelf plate 17, and a folding plate 16 is provided in the storage groove 15. The material of the folding plate 16 is a high-temperature resistant material. The bottom of the folding plate 16 is fixedly connected to the top of the slider 14, and the top of the folding plate 16 is fixedly connected to the top wall of the storage groove 15, which can cover the chute.

[0030] Reference Figure 7 A pull rope 2 is provided in the connecting tube 21, and the pull rope 2 passes through the connecting tube 21 and the shelf plate 17. One end of the pull rope 2 is fixedly connected to the clamping column 23, and the other end of the pull rope 2 is fixedly installed with a pull ring 25. The material of the pull rope 2 and the pull ring 25 is set to be high-temperature resistant material, which can pull the clamping column 23 into the connecting tube 21, thereby releasing the lock on the shelf plate 17.

[0031] The implementation principle of the vacuum oil quenching furnace with quenching cooling protection function in the embodiment of the present application is as follows: when in use, the metal material is placed on the surface of the shelf plate 17, so that the metal in the quenching box 1 is quenched, and at the same time, the quenching oil enters the quenching box 1 through the oil pipe 3, and then the second motor 7 is started, the second motor 7 drives the stirring rod 13 to rotate, the stirring rod 13 drives the debris removal brush 12 to rotate, and the debris removal brush 12 removes debris and cleans the bottom of the shelf plate 17. When the top of the shelf plate 17 needs to be replaced or cleaned, the first motor 5 can be started, the first motor 5 drives one of the screws 11 to rotate, one of the screws 11 drives one of the double-groove pulleys 8 to rotate, one of the double-groove pulleys 8 drives two of the belts 9 to rotate, the two belts 9 drive the other two double-groove pulleys 8 to rotate, the other two double-groove pulleys 8 drive the other two belts 9 to rotate, and the other two belts 9 drive the last double The groove pulley 8 rotates, thereby making the four screws 11 rotate at the same time, and multiple screws 11 drive the slider 14 to move upward at the same time, and multiple sliders 14 drive the clamping column 23 and the connecting tube 21 to move upward, thereby driving the shelf plate 17 to move upward. After moving to the top, the pull ring 25 can be manually pulled, and the pull ring 25 drives the pull rope 2 to move, and the pull rope 2 drives the clamping column 23 to enter the connecting tube 21, releasing the lock of the shelf plate 17, and then the shelf plate 17 can be taken out for replacement or cleaning of impurities on the top of the shelf plate 17. At the same time, when it is necessary to replace the debris removal brush 12, the handle 18 can be rotated, and the handle 18 drives the rotating rod 19 to rotate, and the rotating rod 19 drives the handle 18 to rotate, so that the handle 18 is coaxial with the limit groove 20, and the debris removal brush 12 is taken out for replacement. The measuring assembly is connected to the top of the quenching box 1 through the block. When it is necessary to take out the cleaning brush and the shelf plate 17, the measuring assembly can be taken out first.

[0032] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0033] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.

[0034] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

[0035] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A vacuum oil quenching furnace with quenching cooling protection function, comprising a quenching box (1), characterized in that: Slide grooves are provided on all four sides of the inner cavity of the quenching box (1), and sliders (14) are slidably installed in the plurality of slide grooves. Shelving plates (17) are provided between the plurality of sliders (14). Connecting tubes (21) are fixedly installed on the four sides of the shelf plates (17) close to the sliders (14), and elastic members (24) are provided in the plurality of connecting tubes (21). A clamping column (23) is provided on one side of the connecting tube (21) close to the slider (14), and the clamping column (23) is elastically connected to the connecting tube (21) through the elastic member (24). The clamping column (23) passes through the shelf plates (17). On one side, a plurality of the sliders (14) are provided with a slot (22) on one side close to the card column (23), and the card column (23) is adapted to the slot (22). A stirring rod (13) is provided at the bottom of the shelf (17), and a second motor (7) is fixedly installed at the bottom of the quenching box (1). The output end of the second motor (7) passes through the bottom wall of the quenching box (1) and is fixedly connected to the stirring rod (13). A de-dusting brush (12) is provided on the top of the stirring rod (13), and locking mechanisms are provided on both sides of the bottom of the de-dusting brush (12). A driving mechanism is provided in the slide groove.

2. The vacuum oil quenching furnace with quenching cooling protection function according to claim 1, characterized in that: The bottom of the quenching box (1) is connected to a drain pipe (6), and a solenoid valve (10) is provided on the drain pipe (6). One side of the quenching box (1) is connected to an oil pipe (3).

3. The vacuum oil quenching furnace with quenching cooling protection function according to claim 1, characterized in that: The locking mechanism comprises a screw (11), a limiting groove (20) and a handle (18); rotating rods (19) are rotatably mounted on both sides of the bottom of the de-cluttering brush (12); the top end of the rotating rod (19) is threadedly connected to the bottom of the de-cluttering brush (12); the bottom end of the rotating rod (19) is fixedly mounted with a handle (18); limiting grooves (20) are provided on both sides of the stirring rod (13); and the rotating rod (19) and the handle (18) are both adapted to the limiting grooves (20).

4. The vacuum oil quenching furnace with quenching cooling protection function according to claim 1, characterized in that: The driving mechanism comprises a screw (11), a double-groove pulley (8), a belt (9) and a first motor (5), wherein a plurality of the slides are rotatably mounted with screws (11), the screws (11) are threadedly connected to the slider (14), the plurality of the screws (11) pass through the bottom end of the quenching box (1), and the screws (11) are rotatably connected to the bottom end of the quenching box (1), the bottoms of the plurality of the screws (11) are fixedly mounted with double-groove pulleys (8), and belts (9) are sleeved between two adjacent double-groove pulleys (8), the bottom of the quenching box (1) is fixedly mounted with a support frame (4), the bottom of the support frame (4) is fixedly mounted with a first motor (5), and the output end of the first motor (5) is fixedly connected to the bottom end of one of the screws (11).

5. The vacuum oil quenching furnace with quenching cooling protection function according to claim 1, characterized in that: A plurality of the slides are provided with a receiving groove (15) on one side close to the shelf plate (17), a folding plate (16) is provided in the receiving groove (15), the bottom of the folding plate (16) is fixedly connected to the top of the slider (14), and the top of the folding plate (16) is fixedly connected to the top wall of the receiving groove (15).

6. The vacuum oil quenching furnace with quenching cooling protection function according to claim 1, characterized in that: A pull rope (2) is provided in the connecting tube (21), and the pull rope (2) passes through the connecting tube (21) and the shelf plate (17). One end of the pull rope (2) is fixedly connected to the clamping column (23), and the other end of the pull rope (2) is fixedly installed with a pull ring (25).

Citation Information

Patent Citations

  • Vacuum oil quenching furnace with quenching cooling protection function

    CN215560463U

Cited By

  • Continuous heat treatment device and method for spinning belt pulley

    CN121555755A