Dust removal device for jacquard fabric production

By designing a dust removal device for jacquard fabric production, using a double-sided suction pipe and filter structure, combined with a warm lamp drying function, the problem of poor unilateral cleaning effect of traditional dust removal devices is solved, and comprehensive dust cleaning and drying effects for jacquard fabrics are achieved.

CN223386424UActive Publication Date: 2025-09-26杭州华芳布艺有限公司
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Patent Information

Application Number
CN202422747788.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-26
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Traditional fabric dust removal devices can only effectively clean dust on one side of the fabric, the dust removal effect is limited, and wet fabrics lead to poor cleaning effects.

Method used

A dust removal device for jacquard fabric production was designed. It adopted a double-sided suction pipe and filter structure, combined with a warm lamp drying function, to achieve comprehensive cleaning and drying of dust on both sides of the fabric.

Benefits of technology

It achieves comprehensive cleaning of dust on both sides of the jacquard fabric, avoiding the disadvantages of one-side cleaning, and the warm light drying function ensures that the dust removal effect is not affected by moisture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust removal device for jacquard fabric production, which comprises a box seat, the upper side of the box seat is fixedly connected with a drying chamber, a fan is arranged in the drying chamber, the input end of the fan is fixedly connected with a dust filtering bin, and the output end of the fan is fixedly connected with an air guide bin. Lamp boxes are fixedly embedded in the two side walls of the drying chamber, a front suction pipe and a rear suction pipe are fixedly connected to the two sides of the dust filtering bin respectively, a front spraying pipe and a rear spraying pipe are fixedly connected to the two sides of the air guiding bin respectively, a port of the front suction pipe right faces a port of the front spraying pipe, and a port of the rear suction pipe right faces a port of the rear spraying pipe. The fan extracts air in the dust filtering bin, the air penetrates through the jacquard fabric and can take away dust on the surface of the jacquard fabric, and dust-containing air can be supplemented into the dust filtering bin, so that directional airflow is formed in the front suction pipe and the rear suction pipe, the directional airflow sequentially penetrates through the filter screens, dust of different particle sizes can be filtered out gradually, and the dust removing effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabrics, in particular to a dust removal device for jacquard fabric production. Background Art

[0002] The pattern of jacquard fabric is not ordinary printing or embroidery, but is woven with yarn. When manufacturing jacquard fabric, the warp and weft yarns are interwoven and floated to form different patterns, which eventually form a pattern with convex and concave shapes. Its yarn count is fine and the needle density is extremely high. Jacquard fabric can be divided into woven jacquard, warp knitted jacquard and weft knitted jacquard. Among them, weft knitted jacquard has excellent elasticity when stretched horizontally and vertically, while warp knitted and woven jacquard have no elasticity when stretched horizontally and vertically.

[0003] Chinese patent announcement number CN219621470U discloses a dust removal device for clothing fabrics, which starts a driving motor through the arrangement of a fixed plate, a damping block, a transmission mechanism and a dust removal mechanism. The driving motor drives the discharging roller to rotate, and the surface of the discharging roller is in contact with the fabric. The discharging roller rotates and pulls the fabric. The fabric rotates out from the feeding roller, passes through the first connecting roller and the second connecting roller, and the damping blocks on the surfaces of the two sets of fixed plates are in contact with each other. When the fabric passes through the damping block, the speed will slow down under the action of the damping, pulling the fabric. The damping block will smooth the wrinkles of the fabric and start the air pump at the same time. The air pump extracts air from the surface of the air inlet. Since the fabric passes through the two sets of filter plates In the middle, the dust on the surface of the fabric will be sucked away by the air pump, thereby removing dust from the fabric. The dust will pass through the connecting box and the air duct into the dust storage box, and finally the fabric will be rolled into the discharge roller. In the above technology, since the yarns in the fabric are tightly arranged, some large particles of dust cannot be carried away by the unidirectional airflow, and only the dust on one side of the fabric can be effectively cleaned. It has to be turned over for secondary dust removal, which seriously slows down the dust removal efficiency. In addition, the adhesion effect of the damp fabric on the dust is increased, making it impossible to completely clean the dust, and the dust removal effect is limited. For this reason, the utility model discloses a dust removal device for jacquard fabric production to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a dust removal device for jacquard fabric production, so as to solve the problem that the traditional fabric dust removal device proposed in the above background technology can only effectively clean the dust on one side of the fabric and has limited dust removal effect.

[0005] To achieve the above objectives, the present invention solves the above technical problems as follows:

[0006] A dust removal device for jacquard fabric production, comprising a box seat, a drying chamber fixedly connected to the upper side of the box seat, a fan provided in the drying chamber, an input end of the fan fixedly connected to a dust filter bin, an output end of the fan fixedly connected to an air guide bin, and light boxes fixedly embedded on both side walls of the drying chamber, wherein a front suction pipe and a rear suction pipe are fixedly connected on both sides of the dust filter bin, respectively, a front nozzle and a rear nozzle are fixedly connected on both sides of the air guide bin, and the front suction pipe port is opposite to the front nozzle port, and the rear suction pipe port is opposite to the rear nozzle port.

[0007] As a further solution of the present invention, the dust filter bin is fixedly embedded on the top wall of the drying chamber, and multiple dust filter plates are slidably embedded on both sides of the upper side of the dust filter bin and located at the fan input end. The tops of the dust filter plates are fixedly connected to handrails, and the bottoms of the dust filter plates are provided with rectangular grooves, in which a filter screen is fixedly embedded, and the mesh diameter of the filter screen decreases step by step along the airflow direction.

[0008] As a further solution of the present invention, a positioning plate is fixedly embedded in the middle of the light box, and a plurality of warm lamps are fixedly embedded on the positioning plate.

[0009] As a further solution of the present invention, material openings are provided at both the front and rear ends of the drying chamber, and a plurality of ladders are fixedly connected between the drying chamber and the box seat.

[0010] As a further solution of the present invention, a vertical shaft and two clamping rollers are rotatably embedded on the upper sides of both ends of the box seat, a baffle is provided on the outer fixed sleeve of the vertical shaft, a cloth roller is fixedly connected above the baffle and on the outer side of the vertical shaft, a jacquard fabric is connected between the two cloth rollers, the two ends of the jacquard fabric are respectively wrapped around the outer sides of the two cloth rollers, and the jacquard fabric is clamped between the two clamping rollers.

[0011] As a further solution of the present invention, the four corners of the bottom of the box seat are fixedly connected with internal threaded tubes, the internal threaded tubes are threadedly connected with column feet, and the bottom side of the column feet is adhesively fixed with shock-absorbing pads.

[0012] As a further solution of the present invention, a driving motor is screwed onto the bottom wall of one end of the box seat, and the output end of the driving motor is fixedly connected to one of the vertical shafts.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. This dust removal device, used in jacquard fabric production, uses a fan to extract air from the dust filter bin. The air penetrates the jacquard fabric, removing dust from the surface. The dust-laden air is then replenished into the dust filter bin, forming a directional airflow in the front and rear suction pipes. The directional airflow passes through each filter screen in sequence, filtering dust of different particle sizes one by one, achieving a dust removal effect. Workers can climb up to the upper part of the drying chamber via a ladder, regularly remove the dust filter plate, and clean the dust on the filter screen, making maintenance quick and easy.

[0015] 2. This dust removal device for jacquard fabric production allows the jacquard fabric to pass through the drying chamber at a uniform speed. After the dust is removed, the airflow is ejected through the front nozzle and the rear nozzle, which can enhance the airflow penetration effect of the jacquard fabric, making it easier to blow away the dust on the jacquard fabric surface. In addition, the front suction pipe port is directly opposite to the front nozzle port, and the rear suction pipe port is directly opposite to the rear nozzle port, so the dust on both sides of the jacquard fabric can be cleaned separately and concentratedly, overcoming the disadvantage of one-sided cleaning and achieving more comprehensive dust cleaning.

[0016] 3. The dust removal device used for jacquard fabric production, the warm lamp transmits heat energy to the jacquard fabric and the circulating air flow in the form of radiation, which can dry the jacquard fabric and avoid the situation where the jacquard fabric is wet and causes poor cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is further described below with reference to the accompanying drawings and embodiments:

[0018] Figure 1 This is a side view of a dust removal device for jacquard fabric production according to the present invention;

[0019] Figure 2 This is a side cross-sectional view of a dust removal device for jacquard fabric production in the utility model. Figure 1 ;

[0020] Figure 3 This is a side cross-sectional view of a dust removal device for jacquard fabric production in the utility model. Figure 2 ;

[0021] Figure 4 This is a front view of a dust removal device for jacquard fabric production according to the present invention;

[0022] Figure 5 This is a cross-sectional view of a dust filter bin in a dust removal device for jacquard fabric production according to the present invention;

[0023] Figure 6 This is a structural diagram of a dust filter plate in a dust removal device for jacquard fabric production according to the utility model.

[0024] In the accompanying drawings, the list of parts represented by each reference number is as follows: 1. Box base; 11. Vertical axis; 111. Baffle; 112. Cloth roller; 12. Clamping roller; 13. Internal threaded cylinder; 14. Column foot; 15. Shock-absorbing pad; 16. Drive motor; 2. Drying chamber; 21. Material port; 22. Ladder; 3. Fan; 4. Dust filter bin; 41. Front suction pipe; 42. Rear suction pipe; 43. Dust filter plate; 44. Handrail; 45. Rectangular groove; 46. Filter; 5. Air guide bin; 51. Front nozzle; 52. Rear nozzle; 6. Light box; 61. Positioning plate; 62. Warm lamp. DETAILED DESCRIPTION

[0025] The present invention will be further described below with reference to the embodiments.

[0026] See also Figure 1-6 The utility model provides a dust removal device for jacquard fabric production, comprising a box seat 1, wherein a vertical shaft 11 and two clamping rollers 12 are rotatably embedded on the upper sides of both ends of the box seat 1, a baffle 111 is fixedly sleeved on the outer side of the vertical shaft 11, a cloth roller 112 is fixedly connected above the baffle 111 and located on the outer side of the vertical shaft 11, a jacquard fabric is connected between the two cloth rollers 112, the two ends of the jacquard fabric are respectively wound around the outer sides of the two cloth rollers 112, and the jacquard fabric is clamped between the two clamping rollers 12;

[0027] Specifically, the jacquard fabric drives the two clamping rollers 12 to rotate relative to each other during the transmission process, which can increase the resistance of the jacquard fabric transmission and make the jacquard fabric fully straightened in the drying chamber 2.

[0028] Furthermore, a driving motor 16 is screwed to the bottom wall of one end of the box seat 1, and the output end of the driving motor 16 is fixedly connected to one of the vertical shafts 11;

[0029] Specifically, the jacquard fabric to be cleaned is connected between two cloth rollers 112, the drive motor 16 is started, the drive motor 16 drives the vertical shaft 11 to rotate, and the vertical shaft 11 drives the cloth roller 112 to reel the jacquard fabric, so that the jacquard fabric can pass through the drying chamber 2 at a uniform speed.

[0030] Furthermore, the four corners of the bottom of the box seat 1 are fixedly connected with an internal threaded tube 13, the internal threaded tube 13 is threadedly connected with a column foot 14, and the bottom side of the column foot 14 is bonded and fixed with a shock-absorbing pad 15;

[0031] Specifically, by rotating the column foot 14, the length of the column foot 14 extending out of the internal threaded tube 13 can be adjusted, so as to facilitate leveling the box base 1. On the other hand, the shock-absorbing pad 15 is made of rubber material and can reduce equipment vibration.

[0032] Furthermore, a drying chamber 2 is fixedly connected to the upper side of the box seat 1, and a material opening 21 is opened at both the front and rear ends of the drying chamber 2, and a plurality of ladders 22 are fixedly connected between the drying chamber 2 and the box seat 1;

[0033] Specifically, the staff can climb to the upper part of the drying chamber 2 through the ladder 22, regularly pull out the dust filter plate 43, and clean the dust on the filter screen 46, which makes maintenance convenient and quick.

[0034] Furthermore, a fan 3 is provided in the drying chamber 2, the input end of the fan 3 is fixedly connected to a dust filter bin 4, the output end of the fan 3 is fixedly connected to an air guide bin 5, the dust filter bin 4 is fixedly embedded on the top wall of the drying chamber 2, and a plurality of dust filter plates 43 are slidably embedded on both sides of the upper side of the dust filter bin 4 and located at the input end of the fan 3, the tops of the dust filter plates 43 are fixedly connected to handrails 44, and the bottoms of the dust filter plates 43 are provided with rectangular grooves 45, and a filter screen 46 is fixedly embedded in the rectangular grooves 45, and the mesh diameter of the filter screen 46 decreases step by step along the airflow direction;

[0035] Specifically, the directional airflow passes through each filter screen 46 in sequence, and can filter dust particles of different sizes one by one, thereby achieving a dust removal effect.

[0036] Furthermore, a light box 6 is fixedly embedded on both side walls of the drying chamber 2, a positioning plate 61 is fixedly embedded in the middle of the light box 6, and a plurality of warm lamps 62 are fixedly embedded on the positioning plate 61;

[0037] Specifically, the warm lamp 62 conducts heat energy to the jacquard fabric and the circulating airflow in the form of radiation, which can dry the jacquard fabric and avoid the situation of poor cleaning effect.

[0038] Furthermore, the two sides of the dust filter bin 4 are fixedly connected with a front suction pipe 41 and a rear suction pipe 42, and the two sides of the air guide bin 5 are fixedly connected with a front nozzle 51 and a rear nozzle 52, and the port of the front suction pipe 41 is opposite to the port of the front nozzle 51, and the port of the rear suction pipe 42 is opposite to the port of the rear nozzle 52.

[0039] Specifically, the dust on both sides of the jacquard fabric can be cleaned separately and centrally, which overcomes the disadvantage of one-side cleaning, cleans the dust more comprehensively, and has a comprehensive design and reasonable structure.

[0040] Working principle: When the dust removal device for jacquard fabric production is in use, the jacquard fabric to be cleaned is connected between the two cloth rollers 112, the drive motor 16 is started, the drive motor 16 drives the vertical shaft 11 to rotate, and the vertical shaft 11 drives the cloth roller 112 to reel the jacquard fabric, so that the jacquard fabric can pass through the drying chamber 2 at a uniform speed. During the transmission process, the jacquard fabric drives the two clamping rollers 12 to rotate relative to each other, which can increase the resistance of the jacquard fabric transmission and make the jacquard fabric fully straightened in the drying chamber 2. At the same time, the fan 3 extracts air from the dust filter bin 4, and the air penetrates the jacquard fabric and can take away the dust on the surface of the jacquard fabric. The dust-laden air can be replenished into the dust filter bin 4, thereby forming a directional airflow in the front suction pipe 41 and the rear suction pipe 42. The directional airflow passes through each filter screen 46 in turn, and can filter dust of different particle sizes one by one, playing a role. Dust removal effect: after the airflow after dust removal is ejected through the front nozzle 51 and the rear nozzle 52, it can enhance the effect of airflow penetrating the jacquard fabric, making the dust on the surface of the jacquard fabric more easily blown away. On the other hand, the warm lamp 62 transfers heat energy to the jacquard fabric and the circulating airflow in the form of radiation, which can play a role in drying the jacquard fabric, avoiding the situation where the jacquard fabric is wet and causes poor cleaning effect. The front suction pipe 41 port is directly opposite to the front nozzle 51 port, and the rear suction pipe 42 port is directly opposite to the rear nozzle 52 port, so the dust on both sides of the jacquard fabric can be cleaned separately, overcoming the disadvantage of one-sided cleaning and cleaning the dust more comprehensively. It is worth mentioning that the staff can climb to the upper part of the drying chamber 2 through the ladder 22, regularly pull out the dust filter plate 43, and clean the dust on the filter 46, which is convenient and quick to maintain.

Claims

1. A dust removal device for jacquard fabric production, comprising a box seat (1), characterized in that: The upper side of the box seat (1) is fixedly connected to a drying chamber (2), a fan (3) is provided in the drying chamber (2), an input end of the fan (3) is fixedly connected to a dust filter bin (4), an output end of the fan (3) is fixedly connected to an air guide bin (5), and light boxes (6) are fixedly embedded on both side walls of the drying chamber (2), wherein the two sides of the dust filter bin (4) are respectively fixedly connected to a front suction pipe (41) and a rear suction pipe (42), and the two sides of the air guide bin (5) are respectively fixedly connected to a front nozzle (51) and a rear nozzle (52), and the port of the front suction pipe (41) is opposite to the port of the front nozzle (51), and the port of the rear suction pipe (42) is opposite to the port of the rear nozzle (52).

2. The dust removal device for jacquard fabric production according to claim 1, characterized in that: The dust filter bin (4) is fixedly embedded on the top wall of the drying chamber (2); a plurality of dust filter plates (43) are slidably embedded on both sides of the upper side of the dust filter bin (4) and located at the input end of the fan (3); the tops of the dust filter plates (43) are fixedly connected to handrails (44); the bottoms of the dust filter plates (43) are provided with rectangular grooves (45); a filter screen (46) is fixedly embedded in the rectangular grooves (45); and the mesh diameter of the filter screen (46) decreases step by step along the airflow direction.

3. The dust removal device for jacquard fabric production according to claim 1, characterized in that: A positioning plate (61) is fixedly embedded in the middle of the light box (6), and a plurality of warm lamps (62) are fixedly embedded on the positioning plate (61).

4. The dust removal device for jacquard fabric production according to claim 1, characterized in that: The drying chamber (2) is provided with a material opening (21) at both the front and rear ends, and a plurality of ladders (22) are fixedly connected between the drying chamber (2) and the box seat (1).

5. The dust removal device for jacquard fabric production according to claim 1, characterized in that: A vertical shaft (11) and two clamping rollers (12) are rotatably embedded on the upper sides of both ends of the box seat (1); a baffle (111) is fixedly sleeved on the outer side of the vertical shaft (11); a cloth roller (112) is fixedly connected above the baffle (111) and located on the outer side of the vertical shaft (11); a jacquard fabric is connected between the two cloth rollers (112); the two ends of the jacquard fabric are respectively wound around the outer sides of the two cloth rollers (112); and the jacquard fabric is clamped between the two clamping rollers (12).

6. The dust removal device for jacquard fabric production according to claim 1, characterized in that: The four corners of the bottom of the box seat (1) are fixedly connected with an internal threaded cylinder (13), the internal threaded cylinder (13) is threadedly connected with a column foot (14), and a shock-absorbing pad (15) is adhesively fixed to the bottom side of the column foot (14).

7. The dust removal device for jacquard fabric production according to claim 1, characterized in that: A driving motor (16) is screwed onto the bottom wall of one end of the box seat (1), and the output end of the driving motor (16) is fixedly connected to one of the vertical shafts (11).

Citation Information

Patent Citations

  • Garment fabric dust removal device

    CN219621470U