Supporting device for coal mine filling roof contact
The motor-driven eccentric shaft system and self-adjusting angle mechanism solve the problems of large gaps and low density of filling materials in the hydraulic support, achieve smooth flow of filling materials and close fit of the support device, and improve the safety and efficiency of coal mine filling.
Patent Information
- Application Number
- CN202422829899.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The gaps in the filling materials of existing hydraulic supports are too large and the density is low, which makes it easy for local accumulation to occur, resulting in inconsistent strength in the top connection area and posing a safety hazard.
The eccentric shaft system driven by a motor drives the telescopic column to perform linear reciprocating motion. Combined with the self-adjusting angle mechanism, it ensures the smooth flow of filling material and the close fit between the device and the top plate. The vibrating plate reduces the void ratio and improves the density. The support angle can be adjusted by adjusting the column to adapt to different top plate shapes.
It improves the density of the filling material, reduces blockage and stagnation, enhances the adaptability and stability of the supporting device, and ensures a safe and efficient filling process.
Smart Images

Figure CN223387344U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal mine filling, in particular to a supporting device for coal mine filling and top connection. Background Art
[0002] During the coal mining process, a large number of goafs will be left behind. Coal filling can reduce the volume of the goafs and reduce the extent of surface subsidence, thereby alleviating damage to the surface environment. It can effectively support the roof, reduce surface subsidence and collapse, and thus realize the recycling of residual coal resources. This not only improves the recovery rate of coal resources, but also extends the service life of coal mines.
[0003] Good filling and roof support can effectively prevent roof collapse and provide a safe working environment for coal miners. During the coal mining process, as coal is continuously mined, the roof will lose support and sink and deform. If there is no effective filling and roof support, the roof may suddenly collapse, causing serious casualties and property losses.
[0004] Hydraulic support is a common method of supporting the filling and roof in coal mines. It provides support force through a hydraulic system and can automatically adjust the support height according to changes in the roof. Hydraulic support has the advantages of large support force, good stability and easy operation. However, the gaps between the filling materials are too large, the density is low, and local accumulation is prone to occur, resulting in inconsistent strength in the roof area and prone to danger. Utility Model Content
[0005] In order to make up for the above deficiencies, the utility model provides a supporting device for coal mine filling and top connection, aiming to improve the problems in the prior art of excessive gaps between filling materials, low density, and easy occurrence of local accumulation.
[0006] In order to achieve the above-mentioned object, the utility model adopts the following technical scheme: A support device for coal mine filling and top connection, including a top connection platform, a fixed column is fixedly connected to the middle part of the top connection platform, the inner wall of the fixed column is fixedly connected to a motor, the output end of the motor is fixedly connected to a driving bevel gear, the outer wall of the driving bevel gear is meshedly connected to the driven bevel gear, the middle part of the driven bevel gear is fixedly connected to a rotating column, the right end of the rotating column is fixedly connected to a turntable, the right end of the turntable is fixedly connected to an eccentric shaft, the outer wall of the eccentric shaft is rotatably connected to a connecting rod, the other end of the connecting rod is rotatably connected to a U-shaped block, the top surface of the U-shaped block is fixedly connected to a telescopic column, the outer wall of the telescopic column is slidably connected to a guide column, the outer wall of the guide column is fixedly connected to the inner wall of the fixed column, the top surface of the guide column is fixedly connected to a plurality of springs, the other end of the spring is fixedly connected to a vibrating plate, the outer wall of the vibrating plate is slidably connected to the inner wall of the fixed column, and a self-adjusting angle mechanism is provided below the top connection platform, and the self-adjusting angle mechanism is used to adjust the top connection angle.
[0007] As a further description of the above technical solution:
[0008] The self-adjusting angle mechanism includes left and right adjustment columns, the top surfaces of the left and right adjustment columns are fixedly connected to the bottom surface of the top platform, the middle parts of the left and right adjustment columns are fixedly connected to pin 1, the two ends of pin 1 are rotatably connected to connecting blocks, the middle and lower parts of the connecting blocks are rotatably connected to pin 2, and the front and rear adjustment columns are fixedly connected between the two adjacent pins 2, the top surface of the connecting block is provided with a transverse groove, and the bottom of the connecting block is provided with a longitudinal groove.
[0009] As a further description of the above technical solution:
[0010] The top surface of the connecting platform is fixedly connected with an anti-slip pad, and the top surface of the connecting platform is installed with a plurality of pressure sensors.
[0011] The rotating column is rotatably connected to the fixed column through a bearing, and the right end of the rotating column is rotatably connected to a fixed block.
[0012] As a further description of the above technical solution:
[0013] An illuminating lamp is fixedly connected to the outer wall of the front and rear adjusting columns, and a level is fixedly connected to the middle of the outer wall of the front and rear adjusting columns.
[0014] As a further description of the above technical solution:
[0015] A controller is fixedly connected to the middle and lower outer walls of the front and rear adjustment columns, and the controller is electrically connected to the motor and the lighting lamp respectively.
[0016] As a further description of the above technical solution:
[0017] The bottom surfaces of the front and rear adjustment columns are fixedly connected to a base, and the bottom surface of the base is fixedly connected to a plurality of screw threads.
[0018] As a further description of the above technical solution:
[0019] The outer walls of the front and rear adjustment columns are fixedly connected with reinforcing ribs, and the bottom surfaces of the reinforcing ribs are fixedly connected to the outer wall of the base.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, the eccentric shaft is driven to rotate by the motor, and the telescopic column performs linear reciprocating motion, which causes the vibration plate to vibrate, so that the filling material can flow more smoothly, thereby reducing the void ratio, improving the density of the filling body, and reducing blockage and stagnation during the filling process, which helps to speed up the filling speed and improve work efficiency.
[0022] 2. In the present invention, the angle of the top platform can be adjusted by swinging the two adjustment columns, so that it can be adjusted according to different top plate shapes, ensuring that the support device fits tightly with the top plate, providing stable supporting force, and increasing the adaptability of the support device, so that it can be used under various top plate conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a front perspective view of a top connection platform of a support device for coal mine filling and top connection proposed by the utility model;
[0024] Figure 2 This is a partial structural diagram of an anti-slip pad for a coal mine filling and top support device proposed by the utility model;
[0025] Figure 3 This is a structural breakdown diagram of a vibrating plate of a supporting device for coal mine filling and top connection proposed by the utility model;
[0026] Figure 4 This is a partial structural diagram of a connecting block of a supporting device for coal mine filling and top connection proposed by the utility model;
[0027] Figure 5 The utility model is a cross-sectional view of a connecting block of a supporting device for coal mine filling and top connection.
[0028] Legend:
[0029] 1. Connecting platform; 2. Self-adjusting angle mechanism; 201. Left and right adjustment columns; 202. Pin 1; 203. Connecting block; 204. Pin 2; 205. Front and rear adjustment columns; 206. Horizontal slot; 207. Longitudinal slot; 3. Fixed column; 4. Vibrating plate; 5. Motor; 6. Driving bevel gear; 7. Rotating column; 8. Driven bevel gear; 9. Turntable; 10. Eccentric shaft; 11. Connecting rod; 12. U-shaped block; 13. Telescopic column; 14. Guide column; 15. Spring; 16. Lighting lamp; 17. Level; 18. Controller; 19. Reinforcement rib; 20. Base; 21. Threaded nail; 22. Pressure sensor; 23. Anti-slip pad; 24. Fixed block; 25. Bearing. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Please see the attached Figure 1 - Attachment Figure 3 The utility model provides an embodiment of a support device for coal mine filling and top connection, comprising a top connection platform 1, a fixed column 3 is fixedly connected to the middle part of the top connection platform 1, a motor 5 is fixedly connected to the inner wall of the fixed column 3, an active bevel gear 6 is fixedly connected to the output end of the motor 5, a driven bevel gear 8 is meshedly connected to the outer wall of the active bevel gear 6, a rotating column 7 is fixedly connected to the middle part of the driven bevel gear 8, a turntable 9 is fixedly connected to the right end of the rotating column 7, an eccentric shaft 10 is fixedly connected to the right end of the turntable 9, so that the turntable 9 can effectively transmit the rotational motion of the rotating column 7 to the eccentric shaft 10, thereby realizing the required mechanical motion conversion, The outer wall of the eccentric shaft 10 is rotatably connected to a connecting rod 11, and the other end of the connecting rod 11 is rotatably connected to a U-shaped block 12. The top surface of the U-shaped block 12 is fixedly connected to a telescopic column 13, and the outer wall of the telescopic column 13 is slidably connected to a guide column 14. The outer wall of the guide column 14 is fixedly connected to the inner wall of the fixed column 3, and the top surface of the guide column 14 is fixedly connected to a plurality of springs 15. The other end of the spring 15 is fixedly connected to a vibration plate 4. The outer wall of the vibration plate 4 is slidably connected to the inner wall of the fixed column 3 to ensure smooth movement between the two. A self-adjusting angle mechanism 2 is provided under the top connection platform 1, and the self-adjusting angle mechanism 2 is used to adjust the top connection angle;
[0032] Specifically, the output end of the motor 5 is fixedly connected to a driving bevel gear 6, and the outer wall of the driving bevel gear 6 is meshed with a driven bevel gear 8 to ensure the accuracy and reliability of the transmission. The middle position of the driven bevel gear 8 is fixedly connected to a rotating column 7, and the right end of the rotating column 7 is fixedly connected to a turntable 9. The right end of the turntable 9 is fixedly connected to an eccentric shaft 10. The outer wall of the eccentric shaft 10 is rotatably connected to a connecting rod 11, and the other end of the connecting rod 11 is rotatably connected to a U-shaped block 12. The top surface of the U-shaped block 12 is fixedly connected to a telescopic column 13. The outer wall of the guide column 14 is fixedly connected to the inner wall of the fixed column 3 to ensure the overall stability and guiding accuracy of the device. The top surface of the guide column 14 is fixedly connected to multiple springs 15. The outer wall of the vibration plate 4 is slidably connected to the inner wall of the fixed column 3, so that the device can remain stable when subjected to vibration.
[0033] Please see the attached Figure 4 - Attachment Figure 5 , the self-adjusting angle mechanism 2 includes left and right adjustment columns 201, the top surfaces of the left and right adjustment columns 201 are fixedly connected to the bottom surface of the top platform 1, the middle parts of the left and right adjustment columns 201 are fixedly connected with a pin 1 202, the two ends of the pin 1 202 are rotatably connected to a connecting block 203, the middle and lower parts of the connecting block 203 are rotatably connected with a pin 204, and the adjacent two pins 204 are fixedly connected with a front and rear adjustment column 205. The function of the front and rear adjustment column 205 is to provide an adjustable reference point, so that the entire device can be fine-tuned in the front and rear position according to actual needs, thereby meeting different usage scenarios and requirements. A transverse groove 206 is provided on the top surface of the connecting block 203, and a longitudinal groove 207 is provided on the bottom of the connecting block 203;
[0034] Specifically, the top surfaces of the left and right adjustment columns 201 are tightly combined with the bottom surface of the connecting platform 1 through a fixed connection. The middle position of the left and right adjustment columns 201 is respectively fixedly connected to a pin 1 202. The two ends of these pins 1 202 are respectively rotatably connected to the connecting block 203, so that the connecting block 203 can rotate in the axial direction of the pin 1 202. The middle and lower part of the connecting block 203 is also rotatably connected to the pin 2 204. The front and rear adjustment columns 205 are fixedly connected adjacently between the two pins 204, thereby forming an adjustable frame structure. A transverse groove 206 is provided on the top surface of each connecting block 203, and a longitudinal groove 207 is provided on its bottom to facilitate more flexible adjustment functions.
[0035] Please see the attached Figure 1 - Attachment Figure 3, the top surface of the connecting platform 1 is fixedly connected with an anti-slip pad 23, and a plurality of pressure sensors 22 are installed on the top surface of the connecting platform 1. The rotating column 7 is rotatably connected to the fixed column 3 through a bearing 25, and the right end of the rotating column 7 is rotatably connected to the fixed block 24. The outer wall of the front and rear adjusting columns 205 is fixedly connected with a lighting lamp 16, and the middle part of the outer wall of the front and rear adjusting columns 205 is fixedly connected with a spirit level 17. The spirit level 17 can quickly and accurately judge whether the equipment is in a horizontal state, thereby ensuring the stability of the equipment. The middle and lower outer walls of the front and rear adjusting columns 205 are fixedly connected with a controller 18, and the controller 18 is electrically connected to the motor 5 and the lighting lamp 16 respectively. The bottom surface of the front and rear adjusting columns 205 is fixedly connected to the base 20, and the bottom surface of the base 20 is fixedly connected with a plurality of screws 21. The outer wall of the front and rear adjusting columns 205 is fixedly connected with a reinforcing rib 19, and the bottom surface of the reinforcing rib 19 is fixedly connected to the outer wall of the base 20, and the bottom surface of the reinforcing rib 19 is firmly fixed to the outer wall of the base 20 by welding;
[0036] Specifically, the anti-slip pad 23 ensures a good anti-slip effect during use, the pressure sensor 22 can monitor and feedback the pressure changes applied to the top platform 1 in real time, and the right end of the rotating column 7 is rotatably connected to a sturdy fixed block 24 to provide additional support and stability. The lighting lamp 16 provides sufficient lighting in low-light environments to ensure safe and convenient operation. A controller 18 is fixedly connected to the middle and lower outer walls of the front and rear adjustment columns 205. The controller 18 can control the motor 5 and the lighting lamp 16 to achieve precise control and operation of the equipment. The threaded nail 21 can be firmly fixed to the ground to prevent the equipment from moving or tipping over during use. The outer walls of the front and rear adjustment columns 205 are also fixedly connected to reinforcing ribs 19. These reinforcing ribs 19 not only enhance the structural strength of the front and rear adjustment columns 205, but also further improve the stability and durability of the overall equipment through the fixed connection between their bottom surfaces and the outer wall of the base 20.
[0037] Working principle: Start the motor 5 to drive the active bevel gear 6 to rotate. The active bevel gear 6 is meshed with the driven bevel gear 8. The driven bevel gear 8 and the turntable 9 are fixed on the rotating column 7. The turntable 9 rotates around the rotating column 7. The eccentric shaft 10 is eccentrically placed. The U-shaped block 12 is restricted to slide in the guide column 14. The connecting rod 11 is rotatably connected to the telescopic column 13. The telescopic column 13 reciprocates on the inner wall of the guide column 14. The spring 15 provides elastic compensation to make the vibration plate 4 vibrate at a high frequency. The vibration can make the filling material flow more smoothly, thereby reducing the void ratio, improving the density of the filling body, and reducing blockage and stagnation during the filling process. This helps to speed up the filling speed and improve work efficiency.
[0038] When connecting the top, the top surface is not necessarily in a horizontal state. The front and rear adjustment columns 205 rotate the connecting block 203 through the pin 204, so that the top of the front and rear adjustment columns 205 can rotate at a certain angle on the outer wall of the longitudinal groove 207, so that the connecting platform 1 can swing back and forth to adjust the angle. The left and right adjustment columns 201 are rotatably connected to the connecting block 203 through the pin 1 202, so that the bottom of the pin 1 202 can rotate at a certain angle on the outer wall of the transverse groove 206, so that the connecting platform 1 can swing left and right to adjust the angle. In this way, it can be adjusted according to different top plate shapes, ensuring that the support device fits tightly with the top plate, providing stable supporting force, increasing the adaptability of the support device, and enabling it to be used under various top plate conditions.
[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A supporting device for coal mine filling and top connection, comprising a top connection platform (1), characterized in that: The middle part of the connecting platform (1) is fixedly connected to a fixed column (3), the inner wall of the fixed column (3) is fixedly connected to a motor (5), the output end of the motor (5) is fixedly connected to a driving bevel gear (6), the outer wall of the driving bevel gear (6) is meshingly connected to a driven bevel gear (8), the middle part of the driven bevel gear (8) is fixedly connected to a rotating column (7), the right end of the rotating column (7) is fixedly connected to a turntable (9), the right end of the turntable (9) is fixedly connected to an eccentric shaft (10), the outer wall of the eccentric shaft (10) is rotatably connected to a connecting rod (11), the other end of the connecting rod (11) is rotatably connected to A U-shaped block (12) is provided, wherein the top surface of the U-shaped block (12) is fixedly connected to a telescopic column (13), the outer wall of the telescopic column (13) is slidably connected to a guide column (14), the outer wall of the guide column (14) is fixedly connected to the inner wall of the fixed column (3), the top surface of the guide column (14) is fixedly connected to a plurality of springs (15), the other end of the spring (15) is fixedly connected to a vibration plate (4), the outer wall of the vibration plate (4) is slidably connected to the inner wall of the fixed column (3), and a self-adjusting angle mechanism (2) is provided below the top connection platform (1), and the self-adjusting angle mechanism (2) is used to adjust the top connection angle.
2. A coal mine filling and top support device according to claim 1, characterized in that: The self-adjusting angle mechanism (2) comprises left and right adjustment columns (201), the top surfaces of the left and right adjustment columns (201) are fixedly connected to the bottom surface of the connecting platform (1), the middle parts of the left and right adjustment columns (201) are fixedly connected to a pin 1 (202), the two ends of the pin 1 (202) are rotatably connected to a connecting block (203), the middle and lower parts of the connecting block (203) are rotatably connected to a pin 2 (204), and the front and rear adjustment columns (205) are fixedly connected between the two adjacent pins 2 (204), the top surface of the connecting block (203) is provided with a transverse groove (206), and the bottom of the connecting block (203) is provided with a longitudinal groove (207).
3. The supporting device for coal mine filling and top connection according to claim 1, characterized in that: The top surface of the connecting platform (1) is fixedly connected to an anti-slip pad (23), and the top surface of the connecting platform (1) is installed with a plurality of pressure sensors (22).
4. A coal mine filling and top support device according to claim 1, characterized in that: The rotating column (7) is rotatably connected to the fixed column (3) via a bearing (25), and the right end of the rotating column (7) is rotatably connected to a fixed block (24).
5. The supporting device for coal mine filling and top connection according to claim 2, characterized in that: An illuminating lamp (16) is fixedly connected to the outer wall of the front and rear adjustment columns (205), and a level (17) is fixedly connected to the middle of the outer wall of the front and rear adjustment columns (205).
6. A coal mine filling and top support device according to claim 2, characterized in that: A controller (18) is fixedly connected to the middle and lower outer walls of the front and rear adjustment columns (205), and the controller (18) is electrically connected to the motor (5) and the lighting lamp (16), respectively.
7. The supporting device for coal mine filling and top connection according to claim 2, characterized in that: The bottom surface of the front and rear adjustment columns (205) is fixedly connected to a base (20), and the bottom surface of the base (20) is fixedly connected to a plurality of screw threads (21).
8. A coal mine filling and top-jointing support device according to claim 7, characterized in that: The outer wall of the front and rear adjustment columns (205) is fixedly connected with a reinforcing rib (19), and the bottom surface of the reinforcing rib (19) is fixedly connected to the outer wall of the base (20).