Electric automatic monitoring equipment for lead-zinc ore dressing and smelting process

Abstract

The utility model relates to the technical field of electrical automation monitoring of a lead-zinc ore dressing and smelting process, and discloses electrical automation monitoring equipment for the lead-zinc ore dressing and smelting process. According to the device, a plurality of motors are fixedly connected to the upper surface of the bottom plate, electric push rods are arranged on the upper surfaces of the motors, a plurality of telescopic rods are arranged on the upper surface of the bottom plate, protective fences are fixedly connected to the ends, opposite to the motors, of the electric push rods, and warning joint strips are fixedly connected to one sides of the protective fences. The electric automation monitoring equipment for the lead-zinc ore dressing and smelting process is additionally provided with a telescopic protective barrier structure. During use, power is provided for the electric push rod through the motor, the protective fence can move in the vertical direction along stretching and retracting of the electric push rod, and the structural stability can be guaranteed when the protective fence moves in the vertical direction through the multiple telescopic rods; and the warning effect is ensured by the warning joint strip.

Description

Technical Field

[0001] The present application relates to the technical field of electrical automation monitoring technology for lead-zinc ore beneficiation and smelting processes, and specifically relates to electrical automation monitoring equipment for lead-zinc ore beneficiation and smelting processes. Background Art

[0002] Electrical automation monitoring equipment for lead-zinc ore dressing and smelting processes is an intelligent device used in the process. It monitors electrical parameters and equipment operating status in real time throughout the production process, providing timely feedback on anomalies and enabling precise control. This ensures efficient, safe, and stable dressing and smelting operations, improving overall production efficiency.

[0003] For example, publication number CN218295225U discloses a monitoring device for electrical automation equipment, comprising a base, a hydraulic rod, a monitoring camera, a sweeper housing, a sweeping plate, and a brush. A linear rail is mounted on the base, a monitoring camera bracket is mounted on the support plate, an eccentric wheel is mounted on the first rotating shaft, an eccentric shaft is mounted through one side of the eccentric wheel, a first piston rod is mounted on the eccentric shaft, and a sweeping plate is mounted on the second rotating shaft. The device is equipped with an automatic movement device and an automatic cleaning device: the user can activate the hydraulic cylinder to push the monitoring camera left and right, thereby increasing the camera's monitoring range; if the monitoring camera is contaminated, the user can activate the micromotor on one side of the sweeper housing, so that the motor drives the brush on the sweeping plate through the transmission mechanism to clean the monitoring camera lens. This eliminates the need for manual labor to climb to a high place to clean the camera, thereby improving safety and extending the service life of the monitoring equipment.

[0004] However, in this application, when performing operations such as installation, debugging, and maintenance of the monitoring equipment, there are no retractable guardrails to free up space, and the surrounding fixed obstacles may limit the range of movement of the staff and the entry and exit of tools and equipment, resulting in extremely inconvenient operation, prolonged operation time, and increased work difficulty. In particular, for some more complex maintenance work, it may be difficult to proceed smoothly due to lack of space. Utility Model Content

[0005] The purpose of this application is to provide electrical automation monitoring equipment for the lead-zinc ore dressing process in order to solve the subsequent maintenance and installation problems mentioned above.

[0006] The technical solution adopted in this application is as follows: electrical automation monitoring equipment for the lead-zinc ore beneficiation process, including a base plate, a plurality of motors are fixedly connected to the upper surface of the base plate, an electric push rod is provided on the upper surface of the motor, a plurality of telescopic rods are provided on the upper surface of the base plate, one end of the electric push rod relative to the motor is fixedly connected to a guardrail, and a warning strip is fixedly connected to one side of the guardrail.

[0007] By implementing the above technical solution, a retractable guardrail structure has been added to the electrical automation monitoring equipment for the lead-zinc ore beneficiation process. During operation, the guardrail is powered by a motor providing power to the electric actuator, allowing it to move vertically as the actuator retracts and retracts. Multiple retractable rods ensure structural stability during vertical movement, while warning stickers ensure effective warnings. Lead-zinc ore beneficiation sites often involve numerous vehicles transporting ore, frequent personnel movement, and the operation of various large equipment, creating a complex environment with numerous potential hazards. The retractable guardrail structure surrounds the monitoring equipment. When extended, it forms an effective physical barrier, preventing vehicles from accidentally scratching the equipment and personnel from inadvertently bumping into it. This significantly reduces the likelihood of damage to the monitoring equipment's casing, loosening or damaging internal components due to external impact, thereby ensuring the integrity and normal operation of the equipment and reducing maintenance costs and replacement frequency. The retractable nature of the guardrails makes them highly flexible. When installing, debugging, or performing large-scale maintenance on monitoring equipment, the railings can be retracted to create ample operating space, allowing for easy access for workers and related tools and equipment without the inconvenience of fixed railings. During normal operation, the railings can be extended to maximize their protective function, fully meeting the space utilization requirements of different stages and improving the practicality of on-site facilities.

[0008] In a preferred embodiment, a plurality of pulleys are provided on the lower surface of the base plate, and a data transmission device is fixedly connected to the upper surface of the base plate.

[0009] By adopting the above technical solution, the pulley is installed at the base of the monitoring equipment, facilitating the movement of the entire monitoring equipment at the mineral processing site. For example, the position can be flexibly adjusted according to the needs of different monitoring areas, reducing the difficulty of manual handling, allowing the equipment to be quickly positioned at the location requiring key monitoring, and ensuring effective monitoring of mineral processing conditions at all stages. The data transmission device uses wired or wireless communication technology to accurately and promptly transmit information collected by the data acquisition tower, such as sensor monitoring data and camera image information, to the monitoring center or other relevant terminals, overcoming interference from the complex environmental environment of the mineral processing site and ensuring smooth remote monitoring.

[0010] In a preferred embodiment, a current and voltage sensor is fixedly connected to the upper surface of the data transmission device, and a warning light is fixedly connected to one side of the data transmission device.

[0011] By employing this technical solution, current and voltage sensors accurately monitor the current and voltage values ​​of various electrical equipment during the lead and zinc ore beneficiation process. Real-time data feedback helps personnel promptly detect potential electrical faults and take proactive measures to ensure normal power supply and stable operation of equipment, avoiding unexpected power outages. When monitored data falls outside the normal range, such as when equipment temperature is too high or pressure is abnormal, a warning light illuminates and emits a striking light signal, attracting the attention of on-site and monitoring room personnel, prompting them to quickly investigate and address the problem to prevent further escalation.

[0012] In a preferred embodiment, a flow sensor is fixedly connected to the upper surface of the data transmission device, and a pressure sensor is fixedly connected to the upper surface of the data transmission device.

[0013] By adopting the above technical solutions, flow sensors help measure the addition amount and delivery rate of various fluids in the metallurgical process, ensuring accurate process parameters, such as ensuring that flotation reagents are added at the appropriate flow rate, thereby improving metallurgical efficiency and product quality. Pressure sensors monitor internal pressure changes in real time, ensuring that pressure in each link remains within a reasonable range, preventing explosion hazards caused by excessive pressure or low pressure that affects the normal flow of slurry, solution, and related metallurgical operations.

[0014] In a preferred embodiment, a temperature sensor is fixedly connected to the upper surface of the data transmission device, and a camera is provided on the upper surface of the base plate.

[0015] By adopting this technical solution, temperature sensors are used to monitor the temperature of numerous devices and the surrounding environment at the smelting site. If the temperature rises or falls abnormally, personnel are notified promptly, preventing equipment damage and impacting the smelting process due to temperature issues, thereby ensuring safe and stable production. Cameras can capture real-time image information from all areas of the smelting site, visually displaying equipment operating status, personnel operations, and material flow. This allows remote staff to easily monitor and identify abnormalities such as illegal operations and equipment failures, assisting with on-site management and production monitoring.

[0016] In a preferred embodiment, a data sending device is fixedly connected to the upper surface of the base plate, and a data acquisition tower is fixedly connected to the upper surface of the base plate.

[0017] By adopting the above technical solution, the data transmission device functions similarly to the previously mentioned data transmission device. It is a key component in the information flow of the entire monitoring system. Through a stable and reliable transmission link, it accurately transmits data collected by various sensors and camera images, ensuring that the monitoring center can obtain comprehensive and real-time on-site information. Liquid level sensors are fixedly connected to the upper surface of various sensors on the data acquisition tower according to set time intervals and rules, and a power supply block is fixedly connected to the upper surface of the base plate.

[0018] By adopting this technical solution, the liquid level sensor monitors liquid level fluctuations in real time, facilitating precise control of solution addition and removal, slurry storage, and other factors. This ensures the proper allocation of materials during the smelting process and prevents overflows or low liquid levels that could impact production continuity. The power supply, serving as the power source for the entire monitoring system, continuously and stably provides power to components such as sensors, cameras, data transmission and acquisition modules, and controllers, ensuring their normal operation and uninterrupted electrical automation monitoring of the smelting process, maintaining effective on-site monitoring.

[0019] In a preferred embodiment, a controller is fixedly connected to the upper surface of the base plate.

[0020] By adopting the above technical solution, the controller controls the relevant equipment on the beneficiation site according to the instructions issued by the monitoring center or according to the preset parameter conditions. At the same time, it receives and analyzes the data fed back by each sensor, automatically adjusts the control strategy, and ensures that the beneficiation process is carried out in an orderly and efficient manner according to the set requirements.

[0021] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0022] In this application, a retractable guardrail structure is added to the electrical automation monitoring equipment for the lead-zinc ore dressing process. During use, the guardrail is moved vertically along the extension and retraction of the electric push rods by a motor. The multiple retractable rods ensure the structural stability of the guardrail when it moves vertically; the warning stickers ensure the warning effect. Lead-zinc ore dressing sites often have numerous vehicles transporting ore, frequent staff movement, and the operation of various large-scale equipment. The environment is relatively complex and contains many potential hazards. The retractable guardrail structure surrounds the monitoring equipment. When extended and deployed, it forms an effective physical barrier, preventing vehicles from accidentally scratching the monitoring equipment and preventing staff from accidentally colliding with the equipment. This greatly reduces the probability of external impact causing damage to the monitoring equipment's casing, loosening or damage to internal components, etc., ensuring the integrity and normal operation of the equipment, and reducing maintenance costs and equipment replacement frequency. The retractable nature of the guardrails makes them highly flexible. When installing, debugging, or performing large-scale maintenance on monitoring equipment, the railings can be retracted to create ample operating space, allowing for easy access for workers and related tools and equipment without the inconvenience of fixed railings. During normal operation, the railings can be extended to maximize their protective function, fully meeting the space utilization requirements of different stages and improving the practicality of on-site facilities. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of this application;

[0024] Figure 2 This is a schematic diagram of the retractable guardrail structure in this application;

[0025] Figure 3 This is a diagram of the sensor structure used in this application;

[0026] Figure 4 This is a top view of the overall structure in this application.

[0027] Markings in the figure: 1. Base plate; 2. Motor; 3. Electric push rod; 4. Telescopic rod; 5. Guardrail; 6. Warning sticker; 7. Pulley; 8. Data transmission device; 9. Current and voltage sensor; 10. Warning light; 11. Flow sensor; 12. Pressure sensor; 13. Temperature sensor; 14. Camera; 15. Data sending device; 16. Data acquisition tower; 17. Liquid level sensor; 18. Power block; 19. Controller. DETAILED DESCRIPTION

[0028] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0029] Reference Figure 1-4 ,

[0030] Example:

[0031] Reference Figure 1-2 , a plurality of motors 2 are fixedly connected to the upper surface of the base plate 1, an electric push rod 3 is provided on the upper surface of the motor 2, a plurality of telescopic rods 4 are provided on the upper surface of the base plate 1, a guardrail 5 is fixedly connected to one end of the electric push rod 3 relative to the motor 2, and a warning strip 6 is fixedly connected to one side of the guardrail 5. A retractable guardrail structure is added to the electrical automation monitoring equipment of the lead-zinc ore beneficiation process. When in use, the motor 2 provides power to the electric push rod 3, and the guardrail 5 can be moved in the vertical direction along the extension and retraction of the electric push rod 3, and the plurality of telescopic rods 4 can ensure the stability of the structure of the guardrail 5 when it moves in the vertical direction; the warning strip 6 ensures the warning effect. There are often many vehicles transporting ore at the lead-zinc ore beneficiation site, and there are also frequent movement of staff and the operation of various large-scale equipment. The environment is relatively complex and there are many potential risk factors. The retractable guardrail structure surrounds the monitoring equipment. When extended, it forms an effective physical barrier, preventing vehicles from accidentally scratching the equipment and workers from inadvertently bumping into it. This significantly reduces the likelihood of external impacts causing damage to the monitoring equipment's casing, loosening of internal components, or damage, thereby ensuring the integrity and normal operation of the equipment and reducing maintenance costs and the frequency of equipment replacement. The retractable nature of the guardrail provides significant flexibility. When installing, commissioning, or performing large-scale maintenance on the monitoring equipment, the guardrail can be retracted to create ample operating space, facilitating the movement of workers, tools, and equipment without the inconvenience of fixed railings. During normal operation, the guardrail can be extended to further enhance its protective function, fully meeting the space utilization requirements at different stages and improving the practicality of on-site facilities.

[0032] Reference Figure 1The lower surface of the base plate 1 is provided with a plurality of pulleys 7, and the upper surface of the base plate 1 is fixedly connected to a data transmission device 8. The pulleys 7 are installed at the base of the monitoring equipment to facilitate the movement of the entire monitoring equipment at the mineral processing site. For example, the position can be flexibly adjusted according to the needs of different monitoring areas, reducing the difficulty of manual handling, so that the equipment can be quickly positioned at the location that requires key monitoring, and ensuring effective monitoring of the mineral processing conditions at each link. The data transmission device 8 uses wired or wireless communication technology to accurately and timely transmit the sensor monitoring data and camera image information collected by the data acquisition tower to the monitoring center or other related terminals, overcoming the interference of the complex environment of the mineral processing site and ensuring the smooth implementation of remote monitoring.

[0033] Reference Figure 1 , Figure 3 A current and voltage sensor 9 is fixedly connected to the top surface of data transmission device 8, and a warning light 10 is fixedly connected to one side of data transmission device 8. Current and voltage sensors 9 accurately monitor the current and voltage values ​​of various electrical equipment in the lead and zinc ore beneficiation process. By providing real-time feedback, they help personnel promptly detect potential electrical faults and take preemptive measures to ensure normal power supply and stable operation of the equipment, avoiding unexpected power outages. When the monitored data exceeds the normal range, such as when the equipment temperature is too high or the pressure is abnormal, the warning light 10 will illuminate and emit a striking light signal, attracting the attention of on-site and monitoring room personnel, prompting them to quickly investigate and resolve the problem to prevent further escalation of the accident.

[0034] Reference Figure 3 Flow sensors 11 and pressure sensors 12 are fixedly connected to the upper surfaces of data transmission device 8. Flow sensors 11 help measure the addition and delivery rates of various fluids in the metallurgical process, ensuring accurate process parameters, such as ensuring that flotation reagents are added at an appropriate flow rate, thereby improving metallurgical efficiency and product quality. Pressure sensors 12 monitor internal pressure changes in real time, ensuring that pressures in all links remain within a reasonable range, preventing explosion hazards caused by excessive pressure or low pressure that could affect the normal flow of slurry, solution, and related metallurgical operations.

[0035] Reference Figure 1 , Figure 3A temperature sensor 13 is fixedly connected to the upper surface of the data transmission device 8, and a camera 14 is provided on the upper surface of the base plate 1. The temperature sensor 13 is used to monitor the temperature of the various equipment and the environment at the beneficiation site. If the temperature rises or falls abnormally, it can promptly notify the staff, avoiding equipment damage caused by temperature problems and affecting the beneficiation process, thereby ensuring safe and stable production. The camera 14 can capture real-time image information of various areas of the beneficiation site, and can intuitively display the operating status of equipment, personnel operations, and material flow status. This facilitates remote viewing by staff, facilitates the timely detection of abnormal phenomena such as illegal operations and equipment failures, and assists in on-site management and production monitoring.

[0036] Reference Figure 1 , Figure 4 A data transmission device 15 is fixedly connected to the upper surface of the base plate 1, and a data acquisition tower 16 is fixedly connected to the upper surface of the base plate 1. The data transmission device 15 functions similarly to the previously mentioned data transmission device 8. It is a key component of the information flow of the entire monitoring system. Through a stable and reliable transmission link, it accurately transmits data collected by various sensors and camera images, ensuring that the monitoring center can obtain comprehensive and real-time on-site information. The data acquisition tower 16 collects analog signals from various sensors according to set time intervals and rules, converts them into digital signals, and organizes them uniformly, providing a complete and accurate data foundation for subsequent data analysis, processing, and monitoring decisions.

[0037] Reference Figure 4 A liquid level sensor 17 is fixedly connected to the upper surface of the base plate 1, and a power supply block 18 is fixedly connected to the upper surface of the base plate 1. The liquid level sensor 17 monitors the changes in the liquid level in real time, facilitating precise control of the addition and discharge of solution, the storage capacity of slurry, etc., ensuring the rational allocation of materials during the beneficiation process and preventing overflow or low liquid levels that affect production continuity. The power supply block 18 serves as the power source for the entire monitoring equipment, continuously and stably providing power to various components such as sensors, cameras, data transmission and acquisition modules, and controllers to ensure their normal operation, ensure uninterrupted electrical automation monitoring of the beneficiation process, and maintain effective on-site monitoring.

[0038] Reference Figure 4 A controller 19 is fixedly connected to the upper surface of the base plate 1. The controller 19 controls the relevant equipment on the smelting site according to the instructions issued by the monitoring center or according to the preset parameter conditions. At the same time, it receives and analyzes the data fed back by various sensors, and automatically adjusts the control strategy to ensure that the smelting process is carried out in an orderly and efficient manner according to the set requirements.

[0039] The implementation principle of the embodiment of the electrical automation monitoring equipment for the lead-zinc ore dressing process of the present application is as follows:

[0040] During use, motor 2 provides power to electric push rod 3, allowing guardrail 5 to move vertically along the extension and retraction of electric push rod 3. Multiple telescopic rods 4 ensure structural stability during vertical movement of guardrail 5; warning strips 6 ensure effective warnings. The retractable nature of the guardrail gives it significant flexibility. When installing, debugging, or performing large-scale maintenance on monitoring equipment, the railing can be retracted to create ample operating space, facilitating the movement of personnel and related tools and equipment without the inconvenience of fixed railings. During normal operation, the railing can be extended to maximize its protective function, fully satisfying the space utilization requirements of different stages and improving the practicality of on-site facilities.

[0041] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. Electrical automation monitoring equipment for lead-zinc ore dressing and smelting process, comprising a bottom plate (1), characterized in that: The upper surface of the base plate (1) is fixedly connected to a plurality of motors (2), the upper surface of the motors (2) is provided with electric push rods (3), the upper surface of the base plate (1) is provided with a plurality of telescopic rods (4), one end of the electric push rods (3) relative to the motors (2) is fixedly connected to a guardrail (5), and one side of the guardrail (5) is fixedly connected to a warning sticker (6).

2. The electrical automation monitoring equipment for the lead-zinc ore dressing process according to claim 1, characterized in that: A plurality of pulleys (7) are provided on the lower surface of the base plate (1), and a data transmission device (8) is fixedly connected to the upper surface of the base plate (1).

3. The electrical automation monitoring equipment for the lead-zinc ore dressing process according to claim 2, characterized in that: A current and voltage sensor (9) is fixedly connected to the upper surface of the data transmission device (8), and a warning light (10) is fixedly connected to one side of the data transmission device (8).

4. The electrical automation monitoring equipment for the lead-zinc ore dressing process according to claim 2, characterized in that: A flow sensor (11) is fixedly connected to the upper surface of the data transmission device (8), and a pressure sensor (12) is fixedly connected to the upper surface of the data transmission device (8).

5. The electrical automation monitoring equipment for the lead-zinc ore dressing process according to claim 2, characterized in that: A temperature sensor (13) is fixedly connected to the upper surface of the data transmission device (8), and a camera (14) is provided on the upper surface of the base plate (1).

6. The electrical automation monitoring equipment for the lead-zinc ore dressing process according to claim 1, characterized in that: A data sending device (15) is fixedly connected to the upper surface of the base plate (1), and a data acquisition tower (16) is fixedly connected to the upper surface of the base plate (1).

7. The electrical automation monitoring equipment for the lead-zinc ore dressing process according to claim 1, characterized in that: A liquid level sensor (17) is fixedly connected to the upper surface of the base plate (1), and a power supply block (18) is fixedly connected to the upper surface of the base plate (1).

8. The electrical automation monitoring equipment for the lead-zinc ore dressing process according to claim 1, characterized in that: A controller (19) is fixedly connected to the upper surface of the base plate (1).

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