Flue gas condenser

By adopting a gathering bucket and split pipe design in the flue gas condenser, combined with cooling water circulation and heat conducting plates, the problem of uneven heat dissipation in the internal diversion pipe is solved, achieving more efficient heat dissipation and convenient dust cleaning.

CN223388598UActive Publication Date: 2025-09-26SHANDONG SHENGDA ENVIRONMENTAL PROTECTION ENG CO LTD
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Patent Information

Application Number
CN202422659578.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-26
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing flue gas condenser has poor heat dissipation effect in the internal diversion pipe after diversion, resulting in uneven overall heat dissipation effect.

Method used

The flue gas is divided into multiple streams by adopting the design of converging bucket and split pipe, and cooling water is circulated in the external cylinder through the water inlet and outlet pipes. The heat exchange is accelerated by combining with the heat conducting plate, and the movable components are used for easy disassembly and dust cleaning.

Benefits of technology

The heat dissipation efficiency of the flue gas condenser is improved, ensuring uniform heat dissipation in each split pipe, and facilitating dust cleaning, thereby improving the efficiency and cleanliness of the equipment.

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    Figure CN223388598U_ABST
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Abstract

The utility model discloses a flue gas condenser which comprises flue gas pipelines, a condensation assembly is arranged between the two flue gas pipelines, a moving assembly is arranged at the bottom of the condensation assembly, the condensation assembly comprises an outer cylinder, second flanges are fixedly installed on the left side and the right side of the outer cylinder respectively, and the moving assembly is arranged on the outer cylinder. A first flange is fixedly installed on the side face of the condensation assembly, and a water outlet pipe is fixedly installed at the bottom of the outer cylinder. According to the flue gas condenser, after passing through the gathering hopper, flue gas is shunted through the multiple split pipes, cold water enters through the water inlet pipe, flows through the interior of the whole outer cylinder and then is discharged through the water outlet pipe, when the cooling water passes through the interior of the outer cylinder, heat of the flue gas in the split pipes can be taken away, and the multiple split pipes are completely immersed in the cold water; by ensuring that smoke in each split pipe can be in full contact with water, uniform heat dissipation of the plurality of split pipes is ensured, and the heat dissipation efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flue gas condensers, in particular to a flue gas condenser. Background Art

[0002] A flue gas condenser is a heat exchange device used to treat flue gas. It is typically installed in the tail flue of equipment such as boilers and industrial furnaces. Its primary purpose is to recover heat by cooling the flue gas, improving energy efficiency while also lowering exhaust gas temperatures and minimizing thermal pollution to the environment.

[0003] The "a flue gas condenser" disclosed in patent publication number "CN220583136U" includes an outer tube, and the top and bottom ends of the outer tube are respectively installed with a top cover and a bottom cover by screws, and a plurality of first connecting blocks are fixedly connected to the inner wall of the top of the outer tube, and a condensation assembly and a first heat exchange tube are installed in the outer tube, and the top and bottom of the outer wall of one side of the outer tube are respectively installed with a water outlet pipe and a water inlet pipe. The top cover and the bottom cover of this application are connected to the outer tube by screws, and the condensation assembly is connected to the first connecting block by bolts, and the tube plate flange is connected to the upper end cover and the lower end cover by bolts, so that the flue gas condenser is easy to disassemble and clean, and the condensation assembly and the first heat exchange tube are both installed inside the outer tube. This flue gas condenser has a simple structure, small metal consumption, and the condensed liquid can be quickly discharged from the three-way pipe. At the same time, the water flow direction is opposite to the flue gas direction, thereby effectively improving the flue gas condensation effect.

[0004] In response to the above-mentioned related issues, when cooling the flue gas, although the flue gas is diverted through multiple pipes, the heat dissipation device of the entire flue gas is located on the outermost side after the diversion, resulting in the heat dissipation effect of the flue gas in the internal diversion pipe being less than the heat dissipation effect outside, resulting in poor heat dissipation effect.

[0005] To this end, the utility model provides a flue gas condenser to solve the above problems. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a flue gas condenser to solve the above problems.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a flue gas condenser, including a flue gas duct, a condensation assembly is arranged between two flue gas ducts, a movable assembly is arranged at the bottom of the condensation assembly, the condensation assembly includes an external tube, the left and right sides of the external tube are fixedly installed with a second flange, the side of the condensation assembly is fixedly installed with a first flange, a flange bolt is fixedly installed between the first flange and the second flange, the interior of the left and right sides of the external tube are fixedly installed with a gathering bucket, a split pipe is fixedly installed between the two gathering buckets, a water inlet pipe is fixedly installed on the top of the external tube, and a water outlet pipe is fixedly installed on the bottom of the external tube.

[0008] Preferably, the gathering bucket is communicated with the interior of the smoke duct on the corresponding side, and the split pipe passes through the interior of the corresponding gathering bucket and is communicated with the interior of the smoke duct.

[0009] By adopting the above technical solution, the transported flue gas is divided into multiple streams through the split pipes.

[0010] Preferably, the water inlet pipe is communicated with the interior of the outer tube, the water outlet pipe is communicated with the interior of the outer tube, the water inlet pipe is located at the upper left of the outer tube, and the water outlet pipe is located at the lower right of the outer tube.

[0011] By adopting the above technical solution, cooling water is transported inside the outer cylinder through the water inlet pipe and the water outlet pipe.

[0012] Preferably, a heat conducting plate is fixedly installed between the outer sides of the split tubes, and a first connecting hole and a second connecting hole are opened inside the heat conducting plate. The first connecting hole is located between the inner sides of the split tubes, and the second connecting hole is located on the outer sides of the split tubes.

[0013] By adopting the above technical solution, the heat exchange between the flue gas and water inside the split pipe is accelerated through the heat conducting plate.

[0014] Preferably, the moving assembly includes a base plate, a bracket is fixedly mounted on the top of the base plate, the bracket is fixedly mounted on the bottom of the outer tube, and universal wheels are fixedly mounted at the four corners of the bottom of the base plate.

[0015] By adopting the above technical solution, the condensing assembly is supported by the bottom plate, and the movement of the disassembled condensing assembly is facilitated.

[0016] Preferably, a reinforcement frame is fixedly mounted on the inner side of the bracket, three brackets are fixedly mounted on the top of the bottom plate, and the three brackets are all fixedly mounted on the bottom of the outer tube.

[0017] By adopting the above technical solution, multiple brackets improve the supporting effect of the outer tube.

[0018] Beneficial effects

[0019] The utility model provides a flue gas condenser. Compared with the prior art, it has the following beneficial effects:

[0020] 1. The flue gas condenser is divided through multiple branch pipes after passing through the gathering bucket, and cold water enters through the water inlet pipe, flows through the entire outer tube and is discharged through the water outlet pipe. When the cooling water passes through the inner part of the outer tube, it can take away the heat of the flue gas inside the branch pipe, and the multiple branch pipes are completely immersed in the cold water. By ensuring that the flue gas inside each branch pipe can fully contact with water, the heat dissipation of the multiple branch pipes is uniform, which greatly improves the heat dissipation efficiency.

[0021] 2. The flue gas condenser supports the outer tube through a bracket, and facilitates the movement of the entire outer tube through a bottom plate and universal wheels. After the outer tube is moved out, high-power wind blows inward from one side of the outer tube, and the dust remaining inside can be blown out by the wind, thereby achieving the purpose of convenient cleaning of the dust remaining inside the split tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the implementation scheme of the present invention or the technical scheme in the prior art, the drawings required for use in the implementation scheme or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation schemes of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0023] Figure 1 This is a three-dimensional diagram of the external structure of the utility model;

[0024] Figure 2 It is a cross-sectional view of the overall internal structure of the utility model;

[0025] Figure 3 This is a three-dimensional diagram of the external structure of the condensing component of the utility model;

[0026] Figure 4 This is a three-dimensional diagram of the internal structure of the condensing component of the present utility model;

[0027] In the figure: 1. Flue gas duct; 2. Condensation assembly; 21. External tube; 22. Water inlet pipe; 23. Water outlet pipe; 24. Gathering bucket; 25. Split pipe; 26. Heat conducting plate; 27. First connecting hole; 28. Second connecting hole; 3. Moving assembly; 31. Bottom plate; 32. Universal wheel; 33. Bracket; 34. Reinforcement frame; 4. First flange; 5. Second flange; 6. Flange bolts. DETAILED DESCRIPTION

[0028] It should be noted that in the description of the embodiments of the present application, the terms "front, rear", "left, right", "up, down", etc. indicating directions or positional relationships are all based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present application. The terms "install", "connect", and "connected" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or integrally connected; they can be directly connected, or indirectly connected through an intermediate medium, or they can be internal connections between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0029] The present application will be further described in detail below through the accompanying drawings and examples.

[0030] Reference Figures 1 to 4 An embodiment of the present application provides a flue gas condenser, including a flue gas duct 1, a condensation assembly 2 is arranged between two flue gas ducts 1, a moving assembly 3 is arranged at the bottom of the condensation assembly 2, the condensation assembly 2 includes an external tube 21, and a second flange 5 is fixedly installed on the left and right sides of the external tube 21, a first flange 4 is fixedly installed on the side of the condensation assembly 2, a flange bolt 6 is fixedly installed between the first flange 4 and the second flange 5, a gathering bucket 24 is fixedly installed inside the left and right sides of the external tube 21, a split pipe 25 is fixedly installed between the two gathering buckets 24, a water inlet pipe 22 is fixedly installed on the top of the external tube 21, and a water outlet pipe 23 is fixedly installed on the bottom of the external tube 21.

[0031] The gathering bucket 24 communicates with the interior of the flue gas duct 1 on the corresponding side. The branch pipe 25 extends through the interior of the corresponding gathering bucket 24 and communicates with the interior of the flue gas duct 1. The water inlet pipe 22 communicates with the interior of the outer tube 21, and the water outlet pipe 23 communicates with the interior of the outer tube 21. The water inlet pipe 22 is located at the upper left of the outer tube 21, and the water outlet pipe 23 is located at the lower right of the outer tube 21. A heat conducting plate 26 is fixedly mounted between the outer sides of the branch pipe 25. The heat conducting plate 26 has a first connecting hole 27 and a second connecting hole 28 defined therein. The first connecting hole 27 is located between the inner sides of the branch pipe 25, and the second connecting hole 28 is located on the outer side of the branch pipe 25.

[0032] In this embodiment, when the flue gas is condensed, the flue gas is transported to the inside of the outer tube 21 through the flue gas pipe 1. During transportation, the flue gas first passes through the gathering bucket 24. After passing through the gathering bucket 24, the flue gas is diverted through multiple branch pipes 25, and cold water enters through the water inlet pipe 22, flows through the entire interior of the outer tube 21, and is discharged through the water outlet pipe 23. When the cooling water passes through the interior of the outer tube 21, it can take away the heat of the flue gas inside the branch pipe 25, and multiple branch pipes 25 are completely immersed in the cold water. By ensuring that the flue gas inside each branch pipe 25 can fully contact with water, it is ensured that the multiple branch pipes 25 dissipate heat evenly, thereby greatly improving the heat dissipation effect. In addition, by arranging a heat conducting plate 26 inside the branch pipe 25, the heat exchange efficiency between the flue gas and water inside the branch pipe 25 can be accelerated, and the arrangement of the first connecting hole 27 and the second connecting hole 28 ensures the circulation of internal cooling water.

[0033] Reference Figures 1 to 4 In one aspect of this embodiment, the moving assembly 3 includes a base plate 31. A bracket 33 is fixedly mounted on the top of the base plate 31. The bracket 33 is fixedly mounted on the bottom of the outer tube 21. Universal wheels 32 are fixedly mounted at the four corners of the bottom of the base plate 31. A reinforcement frame 34 is fixedly mounted on the inner side of the bracket 33. Three brackets 33 are fixedly mounted on the top of the base plate 31. All three brackets 33 are fixedly mounted on the bottom of the outer tube 21.

[0034] In this embodiment, dust is likely to remain inside the split pipe 25 when smoke passes through it for a long time. At this time, by loosening the flange bolts 6, the fixation between the first flange 4 and the second flange 5 can be released, so that the entire outer tube 21 can be removed from between the smoke pipes 1 on both sides. After removal, the outer tube 21 is supported by the bracket 33, and the entire outer tube 21 is facilitated to move by the bottom plate 31 and the universal wheel 32. After the outer tube 21 is moved out, high-power wind is blown inward from one side of the outer tube 21, and the dust remaining inside can be blown out by the wind, thereby achieving the purpose of convenient cleaning of the dust remaining inside the split pipe 25.

[0035] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0036] Working principle: When the flue gas is condensed, the flue gas is transported to the inside of the outer tube 21 through the flue gas pipe 1. During transportation, the flue gas first passes through the gathering bucket 24. After passing through the gathering bucket 24, the flue gas is diverted through multiple branch pipes 25, and cold water enters through the water inlet pipe 22, flows through the entire interior of the outer tube 21, and is discharged through the water outlet pipe 23. When the cooling water passes through the interior of the outer tube 21, it can take away the heat of the flue gas inside the branch pipe 25, and the multiple branch pipes 25 are completely immersed in the cold water. By ensuring that the flue gas inside each branch pipe 25 can fully contact with the water, the heat dissipation of the multiple branch pipes 25 is ensured to be uniform, which greatly improves the heat dissipation effect, and by arranging the heat conducting plate 26 inside the branch pipe 25, the heat dissipation inside the branch pipe 25 can be accelerated. The heat exchange efficiency between flue gas and water is improved, and the setting of the first connecting hole 27 and the second connecting hole 28 ensures the circulation of internal cooling water; dust is likely to remain inside the split pipe 25 when flue gas passes through it for a long time. At this time, by releasing the flange bolts 6, the fixation between the first flange 4 and the second flange 5 can be released, so that the entire outer tube 21 can be removed from between the flue gas pipes 1 on both sides, and after removal, the outer tube 21 is supported by the bracket 33, and the entire outer tube 21 is conveniently moved by the bottom plate 31 and the universal wheel 32. After the outer tube 21 is moved out, it is blown inward from one side of the outer tube 21 by high-power wind force, and the dust remaining inside can be blown out by wind force, thereby achieving the purpose of convenient cleaning of the dust remaining inside the split tube 25.

[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A flue gas condenser, comprising a flue gas duct (1), characterized in that: A condensation assembly (2) is provided between two flue gas ducts (1), a movable assembly (3) is provided at the bottom of the condensation assembly (2), the condensation assembly (2) comprises an external cylinder (21), a second flange (5) is fixedly installed on both the left and right sides of the external cylinder (21), a first flange (4) is fixedly installed on the side of the condensation assembly (2), a flange bolt (6) is fixedly installed between the first flange (4) and the second flange (5), a gathering bucket (24) is fixedly installed inside the left and right sides of the external cylinder (21), a split pipe (25) is fixedly installed between the two gathering buckets (24), a water inlet pipe (22) is fixedly installed on the top of the external cylinder (21), and a water outlet pipe (23) is fixedly installed on the bottom of the external cylinder (21).

2. The flue gas condenser according to claim 1, characterized in that: The gathering bucket (24) is in communication with the interior of the flue gas duct (1) on the corresponding side, and the split pipe (25) passes through the interior of the corresponding gathering bucket (24) and is in communication with the interior of the flue gas duct (1).

3. The flue gas condenser according to claim 1, characterized in that: The water inlet pipe (22) is in communication with the interior of the outer tube (21), and the water outlet pipe (23) is in communication with the interior of the outer tube (21). The water inlet pipe (22) is located at the upper left of the outer tube (21), and the water outlet pipe (23) is located at the lower right of the outer tube (21).

4. The flue gas condenser according to claim 3, characterized in that: A heat conducting plate (26) is fixedly installed between the outer sides of the split tube (25), and a first communicating hole (27) and a second communicating hole (28) are provided inside the heat conducting plate (26), wherein the first communicating hole (27) is located between the inner sides of the split tube (25), and the second communicating hole (28) is located outside the split tube (25).

5. The flue gas condenser according to claim 1, characterized in that: The moving assembly (3) comprises a bottom plate (31), a bracket (33) is fixedly mounted on the top of the bottom plate (31), the bracket (33) is fixedly mounted on the bottom of the outer cylinder (21), and universal wheels (32) are fixedly mounted at the four corners of the bottom of the bottom plate (31).

6. The flue gas condenser according to claim 5, characterized in that: A reinforcing frame (34) is fixedly mounted on the inner side of the bracket (33), three brackets (33) are fixedly mounted on the top of the bottom plate (31), and the three brackets (33) are all fixedly mounted on the bottom of the outer tube (21).

Citation Information

Patent Citations

  • Flue gas condenser

    CN220583136U