Infrared soft magnetic clamping device
The cross slide mechanism and clamping assembly of the infrared soft magnetic clamping device, combined with the electric push rod and elastic connection, solves the problem of low clamping accuracy in the existing technology, achieves stable clamping and accurate positioning of soft magnetic materials, and improves detection accuracy.
Patent Information
- Application Number
- CN202422768741.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-13
AI Technical Summary
In existing soft magnetic material detection devices, manual movement and threaded limit clamping have low precision, making it difficult to control the clamping force and easily causing clamping deformation.
It adopts infrared soft magnetic clamping device, uses cross slide mechanism and clamping assembly, combines electric push rod and elastic connection to achieve precise clamping, and performs position control through infrared receiver and transmitter.
The test coil can be stably clamped to prevent deformation of the soft magnetic material, improve detection accuracy, and ensure accurate positioning of the test position.
Smart Images

Figure CN223389889U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of soft magnetic material testing, in particular to an infrared soft magnetic clamping device. Background Art
[0002] Soft magnetic materials refer to materials with low coercivity and high permeability when magnetization occurs at Hc no greater than 1000 A / m. They are widely used in electrical and electronic equipment. The most commonly used soft magnetic materials are iron-silicon alloys and various soft ferrites. During the production process, the magnetic properties of soft magnetic materials need to be tested.
[0003] Chinese Patent Publication No.: CN206489266U discloses a soft magnetic test auxiliary fixture, comprising a test bench, a base plate fixedly mounted on the top of the test bench, a sleeve fixedly mounted on the top of the base plate, a wire holder fixedly mounted in the sleeve, a test coil electrically connected to the wire holder, a slider slidably connected to the base plate, a vertical rod fixedly mounted on the top of the slider, a clamping device sleeved on the vertical rod, and a positioning plate fixedly connected to the clamping device. The utility model provides a sleeve, a wire holder, a slider, a vertical rod, a clamping device, a positioning plate, a through hole, a screw and a limit block. The soft magnetic test auxiliary fixture can fully clamp the two sides of the test coil by arranging the clamping device and the screw on both sides of the test coil, thereby preventing the soft magnetic material from shifting, thereby improving the detection accuracy of the soft magnetic material.
[0004] However, in this solution, only movement and thread are used to limit the clamping. The clamping accuracy through manual movement is low, the clamping force is difficult to control, and problems such as clamping deformation are likely to occur. Utility Model Content
[0005] (1) Technical problems solved
[0006] In view of the deficiencies in the prior art, the utility model provides an infrared soft magnetic clamping device, which solves the problems raised in the background technology.
[0007] (2) Technical solution
[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: an infrared soft magnetic clamping device, including a base, a shell fixedly installed on the base, a protective door provided on the front of the shell, a cross slide mechanism installed on the base inside the shell, a test bench fixedly installed in the middle position of the upper surface of the base, a circle of infrared receivers fixed on the upper surface of the bottom end of the test bench, a display screen installed on the upper surface of the base on one side of the test bench, and a clamping assembly installed on the output end of the cross slide mechanism.
[0009] Preferably, the clamping assembly includes a central processing chamber, a hollow chamber, a bracket, a large arm, a middle arm and a small arm. The hollow chamber is fixedly installed at the upper end of the central processing chamber, and the upper surface of the hollow chamber is connected to the cross slide mechanism. There are four brackets, and the brackets are all fixed to the outer wall of the central processing chamber. The large arm, the middle arm and the small arm correspond to the number and position of the brackets. One end of the large arm is hinged to the end of the bracket away from the central processing chamber. Four electric push rods are provided in the hollow chamber, one end of the electric push rod is hinged to the hollow chamber, and the movable end of the electric push rod is hinged to the end connected to the large arm and the bracket. The middle arm is elastically hinged to the end of the large arm away from the bracket, and the small arm is elastically hinged to the end of the middle arm away from the large arm. The large arm, the middle arm and the small arm form a "Z" shaped structure, and the sides of the small arms close to each other are provided with arc plates, and the small arms and the arc plates are connected by elastic plates.
[0010] Preferably, a cross column is provided in the hollow chamber, the cross column is fixed to the upper surface of the central processing chamber, and the fixed end of the electric push rod is hinged to the upper end of the cross column.
[0011] Preferably, the arc-shaped piece is a "C"-shaped structure, and friction grooves distributed in a matrix are provided on the outer arc surface of the arc-shaped piece.
[0012] Preferably, a plurality of infrared emitters are fixedly mounted on the outer circle of the central processing chamber, and the infrared emitters are located between two adjacent brackets. A plurality of rubber columns are fixedly mounted on the bottom surface of the central processing chamber, and the plurality of rubber columns are distributed in a ring shape on the bottom surface of the central processing chamber, and the end of the rubber column away from the central processing chamber is a ball head structure.
[0013] Preferably, the cross slide mechanism includes four longitudinal rails, a square frame, a transverse plate and a bottom rail. The four longitudinal rails are respectively fixed at the four corner positions of the upper surface of the base. The square frame is sleeved on the outside of the four longitudinal rails. The square frame is slidably connected to the longitudinal rails. The transverse plate is in the square frame. The transverse plate is slidably connected to the frame. The bottom rail is fixed at the bottom of the transverse plate. The hollow chamber is slidably installed at the bottom of the transverse plate.
[0014] Preferably, infrared receivers are installed on the four inner walls of the shell.
[0015] (3) Beneficial effects
[0016] The utility model provides an infrared soft magnetic clamping device with the following beneficial effects:
[0017] 1. The infrared soft magnetic clamping device sets a clamping component to correspond the test coil to the hollow chamber, and controls the cross slide mechanism to move the clamping component downward, so that the test coil can enter between the four arc-shaped pieces, and controls the strength of the electric push rod to make the arc-shaped piece cooperate with the small arm, middle arm and large arm to stably clamp the test coil. Since the small arm, middle arm and large arm are elastically connected, the clamping force of the electric push rod has a variety of elastic buffers, which can not only stably clamp the test coil but also protect the soft magnet and prevent the soft magnet from being deformed by clamping. The structure of the arc-shaped piece can increase the contact force with the test coil, and the arc-shaped structure can just realize the insertion of the test coil before clamping, avoiding the direct clamping in the prior art. Direct clamping is not easy to control the amount of movement and is prone to damage to the soft magnet. Therefore, stable clamping can be achieved during testing and stable clamping can be achieved during transfer without damaging the soft magnet effect.
[0018] 2. The infrared soft magnetic clamping device is equipped with an infrared receiver. When the central processing chamber moves laterally, the infrared transmitter can cooperate with the infrared receiver on the outer shell to accurately control the moving position, and can also cooperate with the infrared receiver on the test bench to accurately determine the test position. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0021] Figure 3 This is a side view of the internal structure of the utility model;
[0022] Figure 4 This is a schematic structural diagram of the clamping assembly of the utility model;
[0023] Figure 5 This is a partial structural diagram of the clamping assembly of the utility model.
[0024] In the figure: 1. Base; 2. Housing; 3. Protective door; 4. Cross slide mechanism; 401. Longitudinal rail; 402. Frame; 403. Transverse plate; 404. Bottom rail; 5. Test bench; 6. Display screen; 7. Clamping assembly; 701. Central processing chamber; 702. Hollow chamber; 703. Bracket; 704. Upper arm; 705. Middle arm; 706. Lower arm; 707. Electric push rod; 708. Arc sheet; 709. Cross column; 710. Friction groove; 711. Infrared emitter; 712. Rubber column; 713. Elastic sheet. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] It should be noted that all directional indications in the embodiments of the present application are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0027] The present invention provides an infrared soft magnetic clamping device:
[0028] like Figure 1-5 As shown, it includes a base 1, a shell 2 is fixedly installed on the base 1, a protective door 3 is provided on the front of the shell 2, a cross slide mechanism 4 is installed on the base 1 inside the shell 2, a test bench 5 is fixedly installed in the middle position of the upper surface of the base 1, a circle of infrared receivers are fixed on the upper surface of the bottom end of the test bench 5, a display screen 6 is installed on the upper surface of the base 1 on one side of the test bench 5, and a clamping component 7 is installed on the output end of the cross slide mechanism 4.
[0029] The protective door 3 is used to take and place the test soft magnet or test coil, and the display screen 6 can observe the test data. The protective door 3 is a transparent structure, and the display screen 6 can be observed from outside the protective door 3.
[0030] The clamping assembly 7 includes a central processing chamber 701, a hollow chamber 702, a bracket 703, a large arm 704, a middle arm 705 and a small arm 706. The hollow chamber 702 is fixedly mounted on the upper end of the central processing chamber 701. The upper surface of the hollow chamber 702 is connected to the cross slide mechanism 4. There are four brackets 703, and the brackets 703 are all fixed to the outer wall of the central processing chamber 701. The large arm 704, the middle arm 705 and the small arm 706 correspond to the number and position of the brackets 703. One end of the large arm 704 is hinged to the end of the bracket 703 away from the central processing chamber 701. Four electric push rods 707 are provided in the chamber 702, one end of the electric push rod 707 is hinged to the hollow chamber 702, the movable end of the electric push rod 707 is hinged to the end connected to the upper arm 704 and the bracket 703, the middle arm 705 is elastically hinged to the end of the upper arm 704 away from the bracket 703, the small arm 706 is elastically hinged to the end of the middle arm 705 away from the upper arm 704, the upper arm 704, the middle arm 705 and the small arm 706 form a "Z" shape structure, and the sides of the small arms 706 that are close to each other are provided with arc pieces 708, and the small arm 706 and the arc piece 708 are connected by elastic pieces 713.
[0031] A processing chip and a control circuit board are installed inside the central processing chamber 701, which are used to accurately control the extension or contraction of the electric push rod 707. Torsion springs are installed at the hinges of the middle arm 705 and the upper arm 704, as well as the hinges of the small arm 706 and the middle arm 705. When the torsion springs are not under force in daily life, the Z-shaped structure has a larger angle. The structure of the arc-shaped piece 708 can reduce the friction between the test coil and the test coil to prevent damage to the test coil.
[0032] A cross column 709 is provided in the hollow chamber 702 . The cross column 709 is fixed to the upper surface of the central processing chamber 701 . The fixed end of the electric push rod 707 is hinged to the upper end of the cross column 709 .
[0033] A cable can be connected to the inside of the cross column 709 to drive the extension and contraction of the electric push rod 707.
[0034] The arc-shaped piece 708 is a “C”-shaped structure, and friction grooves 710 distributed in a matrix are provided on the outer arc surface of the arc-shaped piece 708 .
[0035] After the friction groove 710 comes into contact with the test coil or the soft magnet, it can increase the friction therewith to prevent the soft magnet from falling off due to a small force.
[0036] A plurality of infrared emitters 711 are fixedly installed on the periphery of the central processing chamber 701, and the infrared emitters 711 are located between two adjacent brackets 703. A plurality of rubber columns 712 are fixedly installed on the bottom surface of the central processing chamber 701. The plurality of rubber columns 712 are distributed in a ring shape on the bottom surface of the central processing chamber 701, and the end of the rubber column 712 away from the central processing chamber 701 is a ball head structure.
[0037] An infrared emission module is provided inside the central processing chamber 701 for controlling the infrared emitter 711 to emit infrared light. The rubber column 712 will not damage the soft magnetic material after contacting the soft magnetic material.
[0038] The cross slide mechanism 4 includes four longitudinal rails 401, a square frame 402, a transverse plate 403 and a bottom rail 404. The four longitudinal rails 401 are respectively fixed at the four corner positions of the upper surface of the base 1. The square frame 402 is sleeved on the outside of the four longitudinal rails 401. The square frame 402 is slidingly connected to the longitudinal rails 401. The transverse plate 403 is in the square frame 402. The transverse plate 403 is slidingly connected to the frame 402. The bottom rail 404 is fixed at the bottom of the transverse plate 403. The hollow chamber 702 is slidably installed at the bottom of the transverse plate 403.
[0039] The cross slide mechanism 4 enables the hollow chamber 702 to move freely along the XYZ axes, making it convenient to grasp and test the limits.
[0040] Infrared receivers are installed on the four inner walls of the housing 2.
[0041] The infrared receiver is connected to the display screen 6 and cooperates with the infrared transmitter 711 to obtain the position of the clamped test coil.
[0042] During use, the clamping assembly 7 is moved downward by moving the cross slide mechanism 4, and the test coil can enter between the four arc-shaped pieces 708. The force of the electric push rod 707 is controlled so that the arc-shaped piece 708 cooperates with the small arm 706, the middle arm 705 and the large arm 704 to stably clamp the test coil. Since elastic connections are adopted between the small arm 706, the middle arm 705 and the large arm 704, the clamping force of the electric push rod 707 has a variety of elastic buffers, which can not only stably clamp the test coil but also protect the soft magnet to prevent the soft magnet from being deformed by clamping. The structure of the arc-shaped piece 708 can increase the contact force between the test coil and the arc structure, which can just realize the insertion of the test coil before clamping. By setting an infrared receiver, when the central processing chamber 701 moves horizontally, the infrared transmitter 711 can cooperate with the infrared receiver of the shell 2 to accurately control the moving position, and can also cooperate with the infrared receiver of the test table 5 to accurately determine the test position.
[0043] In the description of this specification, the reference terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification.
[0044] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An infrared soft magnetic clamping device, comprising a base (1), a housing (2) fixedly mounted on the base (1), a protective door (3) provided on the front of the housing (2), characterized in that: A cross slide mechanism (4) is installed on the base (1) in the housing (2); a test bench (5) is fixedly installed in the middle position of the upper surface of the base (1); a circle of infrared receivers is fixed on the upper surface of the bottom end of the test bench (5); a display screen (6) is installed on the upper surface of the base (1) on one side of the test bench (5); and a clamping assembly (7) is installed at the output end of the cross slide mechanism (4); The clamping assembly (7) includes a central processing chamber (701), a hollow chamber (702), a bracket (703), a large arm (704), a middle arm (705) and a small arm (706), wherein the hollow chamber (702) is fixedly mounted on the upper end of the central processing chamber (701), and the upper surface of the hollow chamber (702) is connected to the cross slide mechanism (4), and there are four brackets (703), each of which is fixed to the outer wall of the central processing chamber (701), and the large arm (704), the middle arm (705) and the small arm (706) correspond to the number and position of the brackets (703), and one end of the large arm (704) is hinged to the end of the bracket (703) away from the central processing chamber (701). Four electric push rods (707) are provided in the heart chamber (702), one end of the electric push rod (707) is hinged to the hollow chamber (702), the movable end of the electric push rod (707) is hinged to the end connected to the upper arm (704) and the bracket (703), the middle arm (705) is elastically hinged to the end of the upper arm (704) away from the bracket (703), the small arm (706) is elastically hinged to the end of the middle arm (705) away from the upper arm (704), the upper arm (704), the middle arm (705) and the small arm (706) form a "Z"-shaped structure, and the sides of the small arms (706) close to each other are each provided with an arc piece (708), and the small arm (706) and the arc piece (708) are connected by an elastic piece (713).
2. The infrared soft magnetic clamping device according to claim 1, characterized in that: A cross column (709) is provided in the hollow chamber (702), the cross column (709) is fixed to the upper surface of the central processing chamber (701), and the fixed end of the electric push rod (707) is hinged to the upper end of the cross column (709).
3. The infrared soft magnetic clamping device according to claim 2, characterized in that: The arc-shaped piece (708) is a "C"-shaped structure, and friction grooves (710) distributed in a matrix are provided on the outer arc surface of the arc-shaped piece (708).
4. The infrared soft magnetic clamping device according to claim 3, characterized in that: A plurality of infrared emitters (711) are fixedly installed on the periphery of the central processing chamber (701), and the infrared emitters (711) are located between two adjacent brackets (703). A plurality of rubber columns (712) are fixedly installed on the bottom surface of the central processing chamber (701), and the plurality of rubber columns (712) are distributed in a ring shape on the bottom surface of the central processing chamber (701), and one end of the rubber column (712) away from the central processing chamber (701) is a ball head structure.
5. The infrared soft magnetic clamping device according to claim 4, characterized in that: The cross slide mechanism (4) comprises four longitudinal rails (401), a square frame (402), a transverse plate (403) and a bottom rail (404). The four longitudinal rails (401) are respectively fixed at four corner positions of the upper surface of the base (1). The square frame (402) is sleeved outside the four longitudinal rails (401). The square frame (402) is slidably connected to the longitudinal rails (401). The transverse plate (403) is located in the square frame (402). The transverse plate (403) is slidably connected to the square frame (402). The bottom rail (404) is fixed to the bottom of the transverse plate (403). The hollow chamber (702) is slidably mounted on the bottom of the transverse plate (403).
6. The infrared soft magnetic clamping device according to claim 5, characterized in that: Infrared receivers are installed on the four inner walls of the housing (2).
Citation Information
Patent Citations
Anchor clamps are assisted in soft -magnetic test
CN206489266U