Factory cleaning area control system

Abstract

The utility model discloses a factory clean area control system, which comprises a clothes changing area, a production area and a production management cabin, a production isolation door is arranged between the clothes changing area and the production area, the clothes changing area is provided with a clothes changing isolation door, the clothes changing isolation door is connected with a control server through a clothes changing isolation door motor driving switch, a clothes changing isolation door motor and the control server, and the control server is connected with the production management cabin. A face recognition camera and a position sensor are arranged on the outer side of the clothes changing area and located above the clothes changing isolation door, a cabinet door of a clothes changing cabinet in the clothes changing area is driven by a clothes changing cabinet motor to be opened and closed, the clothes changing cabinet motor is connected with the control server, and the face recognition camera and the position sensor are connected with the control server. The control server is connected with a management controller in the production management cabin, and the management controller is respectively connected with a display, an alarm signal lamp and an alarm buzzer. According to the utility model, working personnel entering a production area can be monitored, personnel satisfying personnel information can be allowed to enter a dressing area, and non-working personnel can be effectively prevented from entering the production area.

Description

Technical Field

[0001] The utility model relates to the technical field of factory control, in particular to a factory clean area control system. Background Art

[0002] In current production workshops, most workers have relatively free access to the production area. There are no identification or restrictions for those entering and leaving the production area, leading to confusion among workers. Furthermore, each workstation on the production line in the production area is equipped with independent, fixed-brightness lighting. If a worker forgets to turn off the lighting after leaving their station, there's no way to remotely shut it off. The production area lacks temperature and humidity control. If the temperature or humidity exceeds the human body's comfortable range, workers can easily become uncomfortable and even experience fainting. After packaging and labeling products, workers at the production line workstations must manually push a logistics cart and read the labels, resulting in low efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a factory clean area control system in order to solve the above problems in the prior art.

[0004] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions:

[0005] A factory clean area control system includes a changing area, a production area and a production management cabin. A production isolation door is provided between the changing area and the production area. A changing isolation door is provided in the changing area. The changing isolation door is opened and closed by a changing isolation door motor. The changing isolation door motor is connected to a control server. An air shower system is provided behind the changing isolation door. The air shower motor of the air shower system is connected to the control server. A face recognition camera and a position sensor are provided on the outside of the changing area and above the changing isolation door. The doors of the lockers in the changing area are opened and closed by the locker motor. The locker motor is connected to the control server. The face recognition camera and the position sensor are respectively connected to the control server. The control server is connected to a management controller in the production management cabin. The management controller is respectively connected to a display, an alarm signal light, and an alarm buzzer.

[0006] A light environment camera and a temperature and humidity detection module are provided in the production area near the production isolation door, and the light environment camera and the temperature and humidity detection module are respectively connected to the control server.

[0007] A dehumidification fan and a heating fan are provided at the top of the production area. The dehumidification fan is connected to the outside of the production area through a dehumidification air duct. The heating fan includes an electric fan and an electric heating wire at the air outlet of the electric fan. The dehumidification fan and the heating fan are respectively connected to the control server.

[0008] A production line motor is provided in the production area, and a position sensor is provided near the production line workstation in the production area. Both the production line motor and the position sensor are connected to the control server.

[0009] A remote-controlled lamp and a remote-controlled lamp controller are provided at the top of the production line workstation in the production area. The remote-controlled lamp and the remote-controlled lamp controller are connected, and the remote-controlled lamp controller is connected to the control server via wireless.

[0010] A remote-controlled lamp and a remote-controlled lamp controller are provided at the top of the production line workstation in the production area. The remote-controlled lamp and the remote-controlled lamp controller are connected, and the remote-controlled lamp controller is connected to the control server via wireless.

[0011] A transport corridor is provided within the production area. The corridor is perpendicular to the production line and begins near the production line. A logistics vehicle moves along the corridor. The logistics vehicle includes a transport vehicle, a visual camera mounted on the transport vehicle, a driving controller for controlling the movement of the transport vehicle, and an RFID signal transceiver mounted on the transport vehicle. RFID tags are positioned at set intervals along the transport corridor, each RFID tag containing location information. The driving controller, RFID signal transceiver, and visual camera are all connected to a control server.

[0012] Rubber speed bumps are provided on both sides of the transport channel, and RFID tags are evenly provided on the rubber speed bumps at intervals of 2m to 3m.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. This utility model can monitor the staff entering the production area, and those who meet the personnel information requirements can be allowed to enter the changing area, effectively preventing non-staff from entering the production area;

[0015] 2. When the staff enters the dressing area, the locker door will open automatically, saving time;

[0016] 3. The utility model can remotely control the heating fan and the dehumidification fan through the temperature and humidity information monitored by the temperature and humidity detection module, so that the temperature and humidity of the production area are within the set range;

[0017] 4. The utility model can remotely control the switch and brightness of remote-controlled lamps through the position information of the position sensor of the production station and the brightness information monitored by the light environment camera;

[0018] 5. It can automatically read the product labels on the products and automatically store the product information in the warehouse. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1It is a structural diagram of the utility model;

[0020] Among them: 1—Changing area, 1-1—Face recognition camera, 1-2—Position sensor, 2—Production area, 2-1—Changing isolation door motor, 2-2—Air shower motor, 2-3—Locker motor, 2-4—Dehumidification fan, 2-5—Heating fan, 2-6—Production line motor, 3—Light environment camera, 4—Remote control lamps, 5—Remote control lamp controller, 6—Control server, 7—Logistics cart, 7-1—Transport cart, 7-2—Visual camera, 7-3—RFID signal transceiver, 7-4—Driving controller, 8—Transport channel, 9—Production management cabin, 9-1—Management controller, 9-2—Alarm signal light, 9-3—Alarm buzzer, 10—Temperature and humidity detection module. DETAILED DESCRIPTION

[0021] In order to facilitate those skilled in the art to understand and implement the present invention, the present invention is further described in detail below in conjunction with embodiments. The embodiments described herein are only used to illustrate and explain the present invention and are not intended to limit the present invention.

[0022] Example 1:

[0023] like Figure 1 As shown, a factory clean area control system includes a dressing area 1, a production area 2 and a production management cabin 9.

[0024] A production isolation door is set between the changing area 1 and the production area 2. The production isolation door is used for passage between the changing area 1 and the production area 2. The changing area 1 is provided with a changing isolation door. The changing isolation door is used to enter the changing area 1 from the outside area of ​​the changing area 1. The changing isolation door is driven by the changing isolation door motor 2-1. The changing isolation door motor 2-1 is connected to the control server 6. An air shower system is set behind the changing isolation door. The air shower motor 2-2 of the air shower system is connected to the control server 6. A face recognition camera 1-1 and a position sensor 1-2 are set above the changing isolation door on the outside of the changing area 1. The cabinet door of the locker in the changing area 1 is driven by the locker motor 2-3 to open and close. The locker motor 2-3 is connected to the control server 6. The face recognition camera 1-1 is used to identify the information of the person who is about to enter the changing area 1. The position sensor 1-2 is used to monitor whether there is a person approaching the changing isolation door. The face recognition camera 1-1 and the position sensor 1-2 are respectively connected to the control server 6. The face recognition camera 1-1 will identify the person The personnel information is transmitted to the control server 6, and the position sensor 1-2 transmits the distance information between the staff and the changing isolation door to the control server 6. The control server 6 is connected to the management controller 9-1 in the production management cabin 9, and the management controller 9-1 is respectively connected to the display, the alarm signal light 9-2, and the alarm buzzer 9-3. The control server 6 transmits the personnel information and distance information to the management controller 9-1 in the production management cabin 9 and displays it on the display connected to the management controller 9-1. If it is found that the personnel information is consistent with the pre-registered personnel information and the distance information is less than the distance threshold, the management controller 9-1 can be manually controlled to send a changing area door opening signal, a locker door opening signal and an air shower motor start signal to the control server 6. The control server 6 transmits the changing area door opening signal, the locker door opening signal and the air shower motor start signal to the changing area isolation door motor 2-1, the locker motor 2-3 and the air shower motor 2-2 respectively to control the opening of the changing area isolation door and the locker door and the start of the air shower system. After the set time, the control management controller 9-1 sends a dressing area door closing signal, a locker door closing signal and an air shower motor closing signal to the control server 6. The control server 6 controls the dressing area isolation door motor 2-1 and the locker motor 2-3 to close the dressing area isolation door and the locker door and turn off the air shower system.

[0025] In some embodiments, the face recognition camera 1-1 uses a zoom lens with an adjustable focal length ranging from 2.5 to 13 mm and a built-in fill light.

[0026] A light environment camera 3 and a temperature and humidity detection module 10 are installed near the production isolation door in the production area 2. The light environment camera 3 and the temperature and humidity detection module 10 are respectively connected to the control server 6. The light environment camera 3 and the temperature and humidity detection module 10 transmit the collected brightness information and temperature and humidity information to the control server 6 respectively. The control server 6 transmits the brightness information and temperature and humidity information to the management controller 9-1, and further displays it on the display.

[0027] A dehumidification fan 2-4 and a heating fan 2-5 are provided on the top of the production area 2. The dehumidification fan 2-4 is connected to the outside of the production area through a dehumidification air duct. The heating fan 2-5 includes an electric fan and a heating wire at the air outlet of the electric fan. The dehumidification fan 2-4 and the heating fan 2-5 are respectively connected to the control server 6. When the management personnel in the production management cabin 9 find that the temperature or humidity collected by the temperature and humidity detection module is high through the display, the dehumidification fan start signal can be sent to the control server 6 through the manual control management controller 9-1, and the control server 6 controls the dehumidification fan 2-4 to start dehumidification or heat dissipation; when the management personnel in the production management cabin 9 find that the temperature collected by the temperature and humidity detection module is low through the display, the heating fan start signal can be sent to the control server 6 through the manual control management controller 9-1, and the control server 6 controls the heating fan 2-5 to start and heat the production area.

[0028] A production line motor 2-6 is provided in the production area 2. The production line motor 2-6 is used to drive the production line to operate. A position sensor 1-2 is provided near the production line workstation in the production area. The production line motor 2-6 and the position sensor 1-2 are both connected to the control server 6. When there is a staff member at the production line workstation, the position sensor 1-2 provided near the production line workstation transmits the workstation position information to the control server 6. The control server 6 transmits the workstation position information to the management controller 9-1. The management controller 9-1 displays it on the display. When it is detected that there is a staff member at the production workstation, the management controller 9-1 can be manually controlled to send a production line motor working signal to the control server 6. The control server 6 controls the production line motor 2-6 to move, the production line operates, and the workers perform assembly line work on the production line.

[0029] A remote-controlled lamp 4 and a remote-controlled lamp controller 5 are provided at the top of the production line workstation in the production area 2. The remote-controlled lamp 4 and the remote-controlled lamp controller 5 are connected. The remote-controlled lamp controller 5 is connected to the control server 6 via wireless. Depending on whether there is someone at the production workstation, the manager can control the remote-controlled lamp controller 5 in turn through the management controller 9-1 and the control server 6, and then control the switch of the remote-controlled lamp 4. The manager can also control the remote-controlled lamp controller 5 in turn through the management controller 9-1 and the control server 6 according to the brightness information detected by the light environment camera 3-1, and then control the brightness of the remote-controlled lamp 4.

[0030] A transport corridor 8 is provided within production area 2. Transport corridor 8 is arranged perpendicular to the production line, with its starting point close to the production line. A logistics vehicle 7 moves along the transport corridor. The logistics vehicle 7 includes a transport vehicle 7-1, a visual camera 7-2 mounted on the transport vehicle 7-1, a driving controller 7-4 for controlling the movement of the transport vehicle 7-1, and an RFID signal transceiver 7-3 mounted on the transport vehicle 7-1. RFID tags are spaced apart along transport corridor 8, each containing location information. The driving controller 7-4, RFID signal transceiver 7-3, and visual camera 7-2 are all connected to a control server 6. After the production line staff completes the process, they place the packaged and labeled products into transport cart 7-1. Visual camera 7-2 identifies the product labels within transport cart 7-1 and registers the products entering the warehouse. The management staff, in turn, controls the driving controller 7-4 via management controller 9-1 and control server 6. Driving controller 7-4 directs transport cart 7-1 from the starting point of transport corridor 8 to the end point of transport corridor 8, thereby storing the products. As transport cart 7-1 moves to different locations within transport corridor 8, RFID signal transceiver 7-3 reads the location information of the corresponding RFID tags, thereby obtaining real-time information about transport cart 7-1's position within transport corridor 8. Both the visual camera 7-2 and product labels are commercially available.

[0031] In some embodiments, rubber speed bumps are provided on both sides of the transport channel 8, and RFID tags are evenly provided on the rubber speed bumps at intervals of 2m to 3m.

[0032] It should be noted that the embodiments described in this utility model are merely illustrative of the spirit of this utility model. Those skilled in the art of the technology to which this utility model relates may make various modifications, additions, or substitute similar methods to the described embodiments without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A factory clean area control system, comprising a dressing area (1), a production area (2) and a production management cabin (9), characterized in that: A production isolation door is provided between the dressing area (1) and the production area (2). The dressing area (1) is provided with a dressing isolation door. The dressing isolation door is driven by a dressing isolation door motor (2-1). The dressing isolation door motor (2-1) is connected to a control server (6). An air shower system is provided behind the dressing isolation door. The air shower motor (2-2) of the air shower system is connected to a control server (6). A face recognition camera (1-1) and a position sensor (1-1) are provided outside the dressing area (1) and above the dressing isolation door. -2), the locker door in the dressing area (1) is driven to open and close by the locker motor (2-3), the locker motor (2-3) is connected to the control server (6), the face recognition camera (1-1) and the position sensor (1-2) are respectively connected to the control server (6), the control server (6) is connected to the management controller (9-1) in the production management cabin (9), and the management controller (9-1) is respectively connected to the display, the alarm signal light (9-2), and the alarm buzzer (9-3).

2. A factory clean area control system according to claim 1, characterized in that: A light environment camera (3) and a temperature and humidity detection module (10) are provided in the production area (2) near the production isolation door. The light environment camera (3) and the temperature and humidity detection module (10) are respectively connected to the control server (6).

3. A factory clean area control system according to claim 2, characterized in that: A dehumidification fan (2-4) and a heating fan (2-5) are provided on the top of the production area (2); the dehumidification fan (2-4) is connected to the outside of the production area through a dehumidification air duct; the heating fan (2-5) includes an electric fan and an electric heating wire at the air outlet of the electric fan; the dehumidification fan (2-4) and the heating fan (2-5) are respectively connected to the control server (6).

4. A factory clean area control system according to claim 1, characterized in that: A production line motor (2-6) is provided in the production area (2), and a position sensor (1-2) is provided near the production line station in the production area. Both the production line motor (2-6) and the position sensor (1-2) are connected to a control server (6).

5. A factory clean area control system according to claim 1, characterized in that: A remote-controlled lamp (4) and a remote-controlled lamp controller (5) are provided at the top of the production line workstation in the production area (2). The remote-controlled lamp (4) and the remote-controlled lamp controller (5) are connected, and the remote-controlled lamp controller (5) is connected to a control server (6) via wireless.

6. A factory clean area control system according to claim 1, characterized in that: A remote-controlled lamp (4) and a remote-controlled lamp controller (5) are provided at the top of the production line workstation in the production area (2). The remote-controlled lamp (4) and the remote-controlled lamp controller (5) are connected, and the remote-controlled lamp controller (5) is connected to a control server (6) via wireless.

7. A factory clean area control system according to claim 1, characterized in that: A transport channel (8) is provided in the production area (2), the transport channel (8) is provided perpendicular to the production line, the starting point of the transport channel (8) is close to the production line, a logistics trolley (7) moves along the transport channel, the logistics trolley (7) comprises a transport trolley (7-1), a visual camera (7-2) provided on the transport trolley (7-1), a driving controller (7-4) for controlling the movement of the transport trolley (7-1), and an RFID signal transceiver (7-3) provided on the transport trolley (7-1), RFID tags are provided at set intervals along the transport channel (8), each RFID tag includes position information, and the driving controller (7-4), the RFID signal transceiver (7-3), and the visual camera (7-2) are all connected to a control server (6).

8. A factory clean area control system according to claim 7, characterized in that: Both sides of the transport channel (8) are provided with rubber speed bumps, and RFID tags are evenly arranged on the rubber speed bumps at intervals of 2m to 3m.

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