Jacket-free bottom heat type extraction tank
The non-jacketed bottom heating extraction tank solves the problems of heat energy waste and maintenance difficulties of jacketed extraction tanks by arranging steam coils and slag filter baskets in the bottom cover, achieving efficient slag discharge and simplified maintenance.
Patent Information
- Application Number
- CN202422619627.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing jacketed extraction tank has problems such as heat energy waste when the total amount of solid and liquid materials is small, inconvenient repair of damaged steam pipes, and difficulty in discharging and collecting slag materials.
The design of the non-jacketed bottom-heat extraction tank is that the steam coil is set in the integrated bottom cover, equipped with a slag filter basket and a lifting drive cylinder. The slag filtering and liquid discharge can be achieved by flipping the cover, which is convenient for steam coil maintenance.
It avoids heat waste, simplifies the steam pipe maintenance process, improves slag discharge efficiency, and reduces maintenance difficulty.
Smart Images

Figure CN223392942U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial equipment, in particular to a non-jacketed bottom-heating extraction tank. Background Art
[0002] The extraction tank is a kind of leaching extraction equipment often used in the pharmaceutical industry. By putting the material and solvent into the inside of the container, the temperature, pressure and other conditions are changed to allow the solvent to enter the material. Then, by stirring, the solvent extracts the active ingredients in the material to the outside, thereby obtaining the corresponding extract solvent, and then performing solid-liquid separation.
[0003] Most of the current extraction tanks are jacketed. By setting an interlayer on the inner wall of the tank, a steam pipe is spirally set in the interlayer for heating, and the heating effect is good. However, in actual use, when the total amount of solid and liquid materials is small, the steam in the upper part of the tank is in an empty flow state, resulting in heat energy waste. At the same time, when the steam pipe is damaged, it is inconvenient to repair. Usually, it is necessary to use cutting equipment to cut the outer interlayer of the tank, and then weld it after the repair is completed. This is not only troublesome, but also affects the strength during subsequent use. In addition, during use, it is also very troublesome to discharge and collect the slag. For this reason, a non-jacketed bottom heating extraction tank is specially provided to solve the above problems. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the utility model provides a non-jacketed bottom heating extraction tank, which solves the problems of the existing jacketed extraction tank that when the total amount of solid and liquid materials is small, the steam in the upper part of the tank body wastes heat energy, and when the steam pipe is damaged, it is inconvenient to repair and it is very troublesome to discharge and collect the slag.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a non-jacketed bottom heating type extraction tank, comprising an extraction tank body, an integrated bottom cover is installed at the bottom of the extraction tank body, and the integrated bottom cover includes;
[0006] The cover body is movably connected to the bottom of the extraction tank body;
[0007] A liquid discharge pipe, which is fixedly arranged at the bottom of the cover body;
[0008] a steam coil disposed inside the cover;
[0009] The slag filter basket is movably inserted into the top of the cover body;
[0010] The lifting drive cylinder is installed on both sides of the bottom of the extraction tank body, and the cover body is rotatably connected to the output end of the lifting drive cylinder.
[0011] Preferably, the extraction tank body comprises a non-interlayer explosion-proof tank, a stirring rod is rotatably provided inside the non-interlayer explosion-proof tank, and a feed port is provided at the top of the non-interlayer explosion-proof tank.
[0012] Preferably, a support is fixedly provided on the top of the non-interlayer explosion-proof tank, a driving motor is fixedly installed on the top of the support, and the output end of the driving motor is fixedly installed to the stirring rod.
[0013] Preferably, a support frame is fixedly mounted on the outer surface of the bottom end of the non-interlayer explosion-proof tank, and the lifting drive cylinder is fixedly mounted inside the support frame.
[0014] Preferably, a connecting seat is fixedly installed on the output end of the lifting drive cylinder, and rotating shafts are fixedly welded on both sides of the bottom end of the cover body, and the ends of the rotating shafts are rotatably connected to the connecting seat.
[0015] Preferably, a support ring is fixedly welded inside the cover body, and the outer edge of the top end of the slag filter basket abuts against the top of the support ring.
[0016] Preferably, steam circulation pipes are installed on both sides of the cover body, and both ends of the steam coil are respectively connected to two groups of steam circulation pipes.
[0017] Preferably, the upper portion of the steam circulation pipe is in an ascending spiral shape, and the lower portion of the steam circulation pipe is in a horizontal volute shape.
[0018] Preferably, the internal thread of the drain pipe is connected with a sealing member, and the top end of the sealing member is movably inserted into the inner bottom of the cover body.
[0019] The utility model discloses a non-jacketed bottom-heating extraction tank, which has the following beneficial effects: the device is configured such that a steam coil for heating the interior of the extraction tank body is arranged inside a cover body, and a slag filter basket is installed on the top of the cover body. When in use, after the material is fed into the interior of the extraction tank body through a feed port, the material is located above the cover body. After the drug is leached and extracted, the seal is opened and the extract is released through a drain pipe, while the solid slag remains on the slag filter basket. The cover body is driven downward by a lifting cylinder, and then the cover body is flipped with the connecting seat as the axis. Then, the solid slag on the slag filter basket is taken out, thereby avoiding heat waste, facilitating the maintenance of the steam coil, and facilitating the dumping of the solid slag. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 This is a schematic diagram of the overall outer surface structure of the utility model;
[0022] Figure 2 This is a cross-sectional view of the internal structure of the non-interlayer explosion-proof tank of the utility model;
[0023] Figure 3 This is an exploded view of the outer surface structure of the integrated bottom cover of the utility model.
[0024] In the figure: 1. Extraction tank body; 11. Non-interlayer explosion-proof tank; 12. Feed port; 13. Stirring rod; 14. Drive motor; 15. Support; 16. Support frame; 2. Integrated bottom cover; 21. Cover body; 22. Drain pipe; 23. Seal; 24. Steam coil; 25. Slag filter basket; 26. Support ring; 27. Lifting drive cylinder; 28. Connecting seat; 29. Rotating shaft; 210. Steam circulation pipe. DETAILED DESCRIPTION
[0025] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0026] The embodiment of the present application provides a non-jacketed bottom-heating extraction tank, which solves the problem that when the total amount of solid and liquid materials in the existing jacketed extraction tank is small, the steam in the upper part of the tank body wastes heat energy, and when the steam pipe is damaged, it is inconvenient to repair and it is very troublesome to discharge and collect the slag.
[0027] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0028] The embodiment of the utility model discloses a jacket-free bottom-heating extraction tank.
[0029] According to the attached Figure 1-3 As shown, it includes an extraction tank body 1, which includes a non-interlayer explosion-proof tank 11. A stirring rod 13 is rotatably provided inside the non-interlayer explosion-proof tank 11. A feed port 12 is provided at the top of the non-interlayer explosion-proof tank 11. A support 15 is fixedly provided on the top of the non-interlayer explosion-proof tank 11. A drive motor 14 is fixedly installed on the top of the support 15. The output end of the drive motor 14 is fixedly installed with the stirring rod 13. A support frame 16 is fixedly installed on the outer surface of the bottom end of the non-interlayer explosion-proof tank 11, and a lifting drive cylinder 27 is fixedly installed inside the support frame 16.
[0030] During use, the material is fed into the non-interlayer explosion-proof tank 11 through the feed port 12, and the driving motor 14 is started to drive the stirring rod 13 to rotate, so that the solvent and the material are fully mixed to extract the extract.
[0031] An integrated bottom cover 2 is installed at the bottom of the extraction tank body 1. The integrated bottom cover 2 includes a cover body 21, a drain pipe 22, a steam coil 24, a slag filter basket 25 and a lifting drive cylinder 27.
[0032] The cover body 21 is movably inserted into the bottom of the extraction tank body 1, and the lifting drive cylinder 27 is installed on both sides of the bottom of the extraction tank body 1. The cover body 21 is rotatably connected to the output end of the lifting drive cylinder 27, and the output end of the lifting drive cylinder 27 is fixedly installed with a connecting seat 28. The two sides of the bottom end of the cover body 21 are fixedly welded with a rotating shaft 29, and the end of the rotating shaft 29 is rotatably connected to the connecting seat 28.
[0033] The cover 21 is driven up and down by the lifting drive cylinder 27 so that the cover 21 can be inserted and pulled out from the bottom of the non-interlayer explosion-proof tank 11. After being pulled out, the cover 21 is rotated about the rotating shaft 29 so that the cover 21 is turned to one side, which facilitates the cleaning of the slag on the top of the cover 21.
[0034] The drain pipe 22 is fixedly arranged at the bottom of the cover body 21. The internal thread of the drain pipe 22 is connected to a seal 23. The top of the seal 23 is movably inserted into the inner bottom of the cover body 21. The seal 23 includes a set of threaded rods and sealing plugs installed at the ends of the threaded rods. By rotating the threaded rods, the sealing plugs are pulled downward from the bottom of the cover body 21. At this time, the leachate is discharged outward from the drain pipe 22. The threaded rods are rotated in the opposite direction so that the sealing plug is inserted into the bottom of the cover body 21 for sealing.
[0035] The steam coil 24 is arranged inside the cover body 21, and steam circulation pipes 210 are installed on both sides of the cover body 21. The two ends of the steam coil 24 are respectively connected to two groups of steam circulation pipes 210. The upper part of the steam circulation pipe 210 is an ascending spiral, and the lower part of the steam circulation pipe 210 is a horizontal spiral, thereby increasing the contact area between the steam coil 24 and the internal solvent and improving the heating speed. At the same time, when the steam coil 24 is damaged, the cover body 21 can be directly removed for maintenance, and the maintenance difficulty is low.
[0036] The slag filter basket 25 is movably inserted into the top of the cover body 21. A support ring 26 is fixedly welded inside the cover body 21. The outer edge of the top of the slag filter basket 25 is against the top of the support ring 26. The slag filter basket 25 is used to receive solid waste slag, which is convenient for centralized slag discharge.
[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. An unjacketed bottom-heating extraction tank, comprising an extraction tank body (1), characterized in that: An integrated bottom cover (2) is installed at the bottom of the extraction tank body (1), and the integrated bottom cover (2) comprises: A cover (21) is movably plugged into the bottom of the extraction tank body (1); a liquid discharge pipe (22) fixedly arranged at the bottom of the cover body (21); a steam coil (24) disposed inside the cover (21); A slag filter basket (25) is movably connected to the top of the cover (21); The lifting drive cylinder (27) is installed on both sides of the bottom of the extraction tank body (1), and the cover (21) is rotatably connected to the output end of the lifting drive cylinder (27).
2. The non-jacketed bottom-heating extraction tank according to claim 1, characterized in that: The extraction tank body (1) comprises a non-interlayer explosion-proof tank (11), a stirring rod (13) is rotatably provided inside the non-interlayer explosion-proof tank (11), and a feed port (12) is provided at the top end of the non-interlayer explosion-proof tank (11).
3. The non-jacketed bottom-heating extraction tank according to claim 2, characterized in that: A support (15) is fixedly provided on the top of the non-interlayer explosion-proof tank (11), a driving motor (14) is fixedly installed on the top of the support (15), and an output end of the driving motor (14) is fixedly installed with a stirring rod (13).
4. The non-jacketed bottom-heating extraction tank according to claim 2, characterized in that: A support frame (16) is fixedly mounted on the outer surface of the bottom end of the non-interlayer explosion-proof tank (11), and the lifting drive cylinder (27) is fixedly mounted inside the support frame (16).
5. The non-jacketed bottom-heating extraction tank according to claim 4, characterized in that: The output end of the lifting drive cylinder (27) is fixedly mounted with a connecting seat (28), and both sides of the bottom end of the cover body (21) are fixedly welded with a rotating shaft (29), and the end of the rotating shaft (29) is rotatably connected to the connecting seat (28).
6. The non-jacketed bottom-heating extraction tank according to claim 5, characterized in that: A support ring (26) is fixedly welded inside the cover body (21), and the outer edge of the top end of the slag filter basket (25) abuts against the top of the support ring (26).
7. The non-jacketed bottom-heating extraction tank according to claim 5, characterized in that: Steam circulation pipes (210) are installed on both sides of the cover (21), and both ends of the steam coil (24) are respectively connected to two groups of steam circulation pipes (210).
8. The non-jacketed bottom-heating extraction tank according to claim 7, characterized in that: The upper portion of the steam circulation pipe (210) is in an ascending spiral shape, and the lower portion of the steam circulation pipe (210) is in a horizontal spiral shape.
9. The non-jacketed bottom-heating extraction tank according to claim 1, characterized in that: The internal thread of the liquid discharge pipe (22) is connected with a sealing member (23), and the top end of the sealing member (23) is movably inserted into the inner bottom of the cover body (21).