Laboratory single mineral crusher
By using a motor and an eccentric wheel structured striking device in a laboratory single mineral crusher, the problem of low crushing efficiency of single mineral samples is solved, efficient and automated crushing is achieved, and manpower and material resources are saved.
Patent Information
- Application Number
- CN202421963852.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The crushing process of single mineral samples in existing technologies requires a lot of manpower and time, and is inefficient.
A laboratory single mineral crusher is designed, which uses a motor and an eccentric wheel structure to drive the striking device for crushing, and adjusts the working frequency and time through a control device to replace manual operation.
It improves crushing efficiency, saves manpower and material resources, and can select appropriate striking frequency and time according to different needs.
Smart Images

Figure CN223393490U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laboratory single mineral pretreatment in the mineral processing industry, in particular to a laboratory single mineral crusher. Background Art
[0002] Because single mineral samples are often in the form of blocks of varying sizes and contain small amounts of impurities, and because of their high unit price and low demand, the conventional sample processing process often involves manually using a small hammer to roughly crush the blocks into relatively small pieces. Impurities exposed at the edges are then removed using needle-nose pliers or vises. The small pieces are then crushed into even smaller blocks, and the impurity removal process is repeated. After the sample removal is complete, all samples are then uniformly crushed with a small hammer and sieved to obtain samples of the desired particle size. This entire process is labor-intensive and time-consuming.
[0003] In view of this, it is necessary to design a laboratory single mineral crusher to solve the above problems. Utility Model Content
[0004] In response to the above-mentioned defects of the prior art, the purpose of the present utility model is to provide a laboratory single mineral crusher, which crushes the sample by driving the striking device through a motor and an eccentric wheel structure, and at the same time uses a control device to adjust the working frequency and time of the control device, thereby replacing the complicated manual work.
[0005] To achieve the above-mentioned objectives, the utility model provides a laboratory single mineral crusher, comprising: a structural support frame, a striking device connected to the top of the structural support frame, a processing tank used in conjunction with the striking device, and a control device for controlling the striking device; the striking device comprises a power device and a striking member connected to the power device; the power device comprises a metal sleeve connected to the top of the striking member, a first piston and a second piston movably arranged in the inner cavity of the metal sleeve, an eccentric wheel connected to the second piston through a transmission rod, and a motor connected to the eccentric wheel through a transmission shaft; the first piston, the second piston and the metal sleeve constitute a closed pressure chamber.
[0006] Furthermore, the striking component includes a metal rod with a top end connected to the first piston, a rotary chuck connected to the bottom end of the metal rod, a hammer rod connected to the chuck of the rotary chuck, and a hammer head connected to the bottom end of the hammer rod.
[0007] Furthermore, the processing tank includes a tank body for containing materials, an upper cover threadedly connected to the tank body, and a base connected to the bottom end of the tank body.
[0008] Furthermore, the upper cover is provided with a hole for passing the hammer rod.
[0009] Furthermore, the structural support frame includes a top structure, a bottom structure, and a vertical structure for connecting the top structure and the bottom structure.
[0010] Furthermore, the power device is arranged in the top structure of the structural support frame.
[0011] Furthermore, the base is embedded in the bottom structure of the structural support frame.
[0012] Furthermore, a shock-absorbing spring is provided between the top end of the power device and the top end of the top structure.
[0013] Furthermore, a counterweight block is provided on the top structure.
[0014] Furthermore, the control device includes a central control system for controlling the working time and striking frequency of the striking device, an input system for realizing human-computer exchange, a display screen for displaying the set time and striking frequency, and a power switch for controlling the on state of the striking device.
[0015] The beneficial effects of the utility model are:
[0016] 1. The laboratory single mineral crusher provided by the utility model comprises a striking device arranged at the top of a structural support frame, a processing tank used in conjunction with the striking device, and a control device for controlling the striking device; wherein the power device in the striking device comprises a first piston and a second piston movably arranged in the inner cavity of a metal sleeve, an eccentric wheel connected to the second piston via a transmission rod, and a motor connected to the eccentric wheel via a transmission shaft; in this way, the striking device is driven to perform reciprocating linear motion by the motor and the eccentric wheel structure, thereby realizing the crushing operation of the sample, thereby replacing manual crushing, greatly improving work efficiency, and saving a lot of manpower and material resources.
[0017] 2. The laboratory single mineral crusher provided by the utility model is equipped with a central control system for controlling the working time and striking frequency of the striking device, an input system for realizing human-computer exchange, and a display screen for displaying the set time and striking frequency in the control device. That is, the striking frequency and time of the striking device can be controlled by the central control system, and the appropriate striking frequency and time can be selected according to different crushing requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A side view of a laboratory single mineral crusher provided by the utility model;
[0019] Figure 2 This is a front view of the laboratory single mineral crusher provided by the utility model;
[0020] Figure 3This is a schematic diagram of the structure of the power unit in the laboratory single mineral crusher provided by the utility model;
[0021] Figure 4 This is a structural schematic diagram of the control device in the laboratory single mineral crusher provided by the utility model.
[0022] Reference numerals
[0023] 1. Structural support frame; 11. Top structure; 12. Bottom structure; 13. Vertical structure; 21. Power unit; 211. Metal sleeve; 212. First piston; 213. Second piston; 214. Transmission rod; 215. Eccentric wheel; 216. Transmission shaft; 217. Motor; 221. Metal rod; 222. Chuck; 223. Hammer rod; 224. Hammer head; 31. Tank body; 32. Upper cover; 33. Base; 4. Control device; 41. Input system; 42. Display screen; 43. Power switch; 5. Shock-absorbing spring; 6. Counterweight. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is described in detail below with reference to the accompanying drawings and specific embodiments.
[0025] It should also be noted that, in order to avoid obscuring the present invention due to unnecessary details, only structures and / or processing steps closely related to the solution of the present invention are shown in the accompanying drawings, while other details that are not closely related to the present invention are omitted. In addition, it should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0026] like Figures 1 to 4 As shown, the present invention provides a laboratory single mineral crusher, comprising: a structural support frame 1, a striking device connected to the top of the structural support frame 1, a processing tank used in conjunction with the striking device, and a control device 4 for controlling the striking device;
[0027] The structural support frame 1 includes a top structure 11, a bottom structure 12, and a vertical structure 13 for connecting the top structure 11 and the bottom structure 12;
[0028] The striking device includes a power unit 21 and a striking member connected to the power unit 21. The power unit 21 includes a metal sleeve 211 connected to the top of the striking member, a first piston 212 and a second piston 213 movably disposed in the inner cavity of the metal sleeve 211, an eccentric wheel 215 connected to the second piston 213 via a transmission rod 214, and a motor 217 connected to the eccentric wheel 215 via a transmission shaft 216. The first piston 212, the second piston 213, and the metal sleeve 211 form a sealed pressure chamber. The striking member includes a metal rod 221 connected to the top of the first piston 212, a chuck 222 connected to the bottom of the metal rod 221, a hammer rod 223 connected to the chuck of the chuck 222, and a hammer head 224 connected to the bottom of the hammer rod 223.
[0029] The processing tank includes a tank body 31 for containing materials, an upper cover 32 threadedly connected to the tank body 31, and a base 33 connected to the bottom end of the tank body 31. The upper cover 32 is provided with a hole for passing the hammer rod 223. The upper cover 32 is arc-shaped.
[0030] The power device 21 is arranged in the top structure 11 of the structural support frame 1.
[0031] With this arrangement, the motor 217 and the eccentric wheel 215 structure drive the striking device to perform reciprocating linear motion, thereby achieving the sample crushing operation, thereby replacing manual crushing, greatly improving work efficiency, and saving a lot of manpower and material resources.
[0032] Specifically, in some embodiments of the present invention, the base 33 is embedded in the bottom structure 12 of the structural support frame 1 .
[0033] With such a configuration, the base 33 of the processing tank is engaged in the bottom frame 12 of the structural support frame 1 during operation, thereby preventing the processing tank from shifting due to vibration.
[0034] Specifically, in some embodiments of the present invention, a shock-absorbing spring 5 is provided between the top end of the power device 21 and the top end of the top structure 11 .
[0035] Such an arrangement can reduce the vibration caused by the operation of the power device 21.
[0036] Specifically, in some embodiments of the present invention, a detachable counterweight block 6 is provided on the top structure 11 .
[0037] This arrangement can prevent the structural support frame 1 from being displaced during high-frequency vibration.
[0038] Specifically, in some embodiments of the present invention, the control device 4 includes a central control system for controlling the working time and striking frequency of the striking device, an input system 41 for realizing human-computer exchange, a display screen 42 for displaying the set time and striking frequency, and a power switch 43 for controlling the on state of the striking device.
[0039] With this setting, the striking frequency and time of the striking device are controlled by the central control system, and the appropriate striking frequency and time can be selected according to different crushing requirements.
[0040] The laboratory single mineral crusher provided by the utility model is described in detail below with reference to the embodiments.
[0041] Example
[0042] like Figures 1 to 4 As shown, this embodiment provides a laboratory single mineral crusher, including: a structural support frame 1, a striking device connected to the top of the structural support frame 1, a processing tank used in conjunction with the striking device, and a control device 4 for controlling the striking device.
[0043] The structural support frame 1 includes a top structure 11 , a bottom structure 12 , and a vertical structure 13 for connecting the top structure 11 and the bottom structure 12 .
[0044] The striking device includes a power device 21 and a striking member connected to the power device 21. The power device 21 includes a metal sleeve 211 connected to the top of the striking member, a first piston 212 and a second piston 213 movably disposed in the inner cavity of the metal sleeve 211, an eccentric wheel 215 connected to the second piston 213 via a transmission rod 214, and a motor 217 connected to the eccentric wheel 215 via a transmission shaft 216. The first piston 212, the second piston 213, and the metal sleeve 211 form a sealed pressure chamber. The second piston 213 is in the shape of a semi-convex character. The striking member includes a metal rod 221 connected to the top of the first piston 212, a chuck 222 connected to the bottom of the metal rod 221, a hammer rod 223 connected to the chuck of the chuck 222, and a hammer head 224 connected to the bottom of the hammer rod 223.
[0045] The processing tank includes a tank body 31 for containing materials, an upper cover 32 threadedly connected to the tank body 31, and a base 33 connected to the bottom end of the tank body 31. The upper cover 32 is provided with a hole for passing the hammer rod 223; the upper cover 32 is arc-shaped.
[0046] The power device 21 is disposed within the top frame 11 of the structural support frame 1. The base 33 is embedded within the bottom frame 12 of the structural support frame 1. A shock-absorbing spring 5 is disposed between the top of the power device 21 and the top of the top frame 11. A detachable counterweight 6 is disposed on the top frame 11.
[0047] The control device 4 includes a central control system for controlling the working time and striking frequency of the striking device, an input system 41 for realizing human-computer exchange, a display screen 42 for displaying the set time and striking frequency, and a power switch 43 for controlling the on state of the striking device.
[0048] The following is an explanation of the working process of a laboratory single mineral crusher provided by the utility model:
[0049] like Figures 1 to 4As shown, the base 33 of the processing tank is inserted into the groove of the bottom frame 12 of the structural support frame 1. The tank body 31 is filled with a suitable amount of single-mineral ore. The hammer rod 223 is then passed through the hole in the upper cover 32 of the processing tank. The chuck 222 grips the top of the hammer rod 223. The hammer head 224 is then placed in the tank body 31. The upper cover 32 and the tank body 31 are threaded together, and the processing tank is closed. A low striking frequency and time are then set on the input system 41. The power switch 43 is turned on to start the motor 217. The sample is initially rough-processed. After the set time is reached, the motor 217 stops. The chuck 222 is then separated from the hammer rod 223. After opening the upper cover 32, the hammer rod 223 and hammer head 224 are removed, along with the processing tank. The sample is then removed for impurity removal. Repeat the above operation for the cleaned samples and re-set the appropriate (higher) beating frequency and (longer) time on the input system 41 to further crush and remove impurities until all samples are cleaned. Finally, the cleaned samples are sieved to obtain samples of appropriate particle size, and unqualified samples are returned to the processing tank for further crushing until all samples have the acceptable particle size. The working principle of the striking device is as follows: the motor 217 drives the eccentric wheel 215 to perform circular motion, thereby driving the transmission rod 214 to perform linear reciprocating motion (this is not a completely linear motion, and this motion mode is a prior art); when the transmission rod 214 moves in the direction close to the first piston 212, the second piston 213 connected to the transmission rod 214 performs linear motion in the metal sleeve 211 in the direction close to the first piston 212, and when the second piston 213 moves in the direction close to the first piston 212, the pressure in the pressure chamber increases, which pushes the first piston 212 to move in the direction away from the second piston 213. Under the action of the first piston 212, the metal rod 22 connected to the first piston 212 1 will move downward; and when the transmission rod 214 moves in the direction away from the first piston 212, the second piston 213 connected to the transmission rod 214 also performs a linear motion in the direction away from the first piston 212 in the metal sleeve 211. When the second piston 213 moves in the direction away from the first piston 212, the pressure in the pressure chamber becomes smaller, which will push the first piston 212 to move in the direction close to the second piston 213. Under the action of the first piston 212, the metal rod 221 connected to the first piston 212 will move upward; in this reciprocating motion, the metal rod 221 is pushed to perform a linear telescopic reciprocating motion, thereby providing power to the striking component, thereby driving the hammer head 224 to continuously strike the sample.
[0050] In summary, the utility model provides a laboratory single mineral crusher, which comprises a striking device arranged at the top of a structural support frame, a processing tank used in conjunction with the striking device, and a control device for controlling the striking device; wherein the power device in the striking device is provided by movably arranging a first piston and a second piston in the inner cavity of a metal sleeve, an eccentric wheel connected to the second piston through a transmission rod, and a motor connected to the eccentric wheel through a transmission shaft; thus, the striking device is driven to perform reciprocating linear motion by the motor and the eccentric wheel structure, thereby realizing the crushing operation of the sample, thereby replacing manual crushing, greatly improving work efficiency, and saving a lot of manpower and material resources. In addition, the control device is provided with a central control system for controlling the working time and striking frequency of the striking device, an input system for realizing human-machine exchange, and a display screen for displaying the set time and striking frequency, that is, the striking frequency and time of the striking device can be controlled by the central control system, and the appropriate striking frequency and time can be selected according to different crushing requirements.
[0051] The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention.
Claims
1. A laboratory single mineral crusher, characterized in that, include: A structural support frame, a striking device connected to the top of the structural support frame, a processing tank used in conjunction with the striking device, and a control device for controlling the striking device; The striking device includes a power device and a striking member connected to the power device; the power device includes a metal sleeve connected to the top end of the striking member, a first piston and a second piston movably arranged in the inner cavity of the metal sleeve, an eccentric wheel connected to the second piston via a transmission rod, and a motor connected to the eccentric wheel via a transmission shaft; the first piston, the second piston and the metal sleeve constitute a closed pressure chamber.
2. The laboratory single mineral crusher according to claim 1, characterized in that: The striking component includes a metal rod with a top end connected to the first piston, a rotary chuck connected to the bottom end of the metal rod, a hammer rod connected to the chuck of the rotary chuck, and a hammer head connected to the bottom end of the hammer rod.
3. The laboratory single mineral crusher according to claim 2, characterized in that: The processing tank comprises a tank body for containing materials, an upper cover threadedly connected to the tank body, and a base connected to the bottom end of the tank body.
4. The laboratory single mineral crusher according to claim 3, characterized in that: The upper cover is provided with a hole for passing the hammer rod.
5. The laboratory single mineral crusher according to claim 3, characterized in that: The structural support frame includes a top structure, a bottom structure, and a vertical structure for connecting the top structure and the bottom structure.
6. The laboratory single mineral crusher according to claim 5, characterized in that: The power device is arranged in the top end structure of the structural support frame.
7. The laboratory single mineral crusher according to claim 4, characterized in that: The base is embedded in the bottom end structure of the structural support frame.
8. The laboratory single mineral crusher according to claim 5, characterized in that: A shock-absorbing spring is provided between the top end of the power device and the top end of the top structure.
9. The laboratory single mineral crusher according to claim 5, characterized in that: A counterweight block is provided on the top structure.
10. The laboratory single mineral crusher according to claim 1, characterized in that: The control device includes a central control system for controlling the working time and striking frequency of the striking device, an input system for realizing human-computer exchange, a display screen for displaying the set time and striking frequency, and a power switch for controlling the on state of the striking device.