Positioning welding tool for flange of liquid level meter of daily oil tank

By designing the positioning welding fixtures for the slide rod and flange fixing plate, the problems of long procurement cycle and easy damage of magnetic flap level gauges in the production of daily oil tanks were solved, and the rapid production and stable welding of oil tanks were achieved.

CN223394663UActive Publication Date: 2025-09-30ZHENGZHOU FOGUANG ELECTRIC POWER EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422581718.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-09-30
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

In the existing daily fuel tank production, the procurement cycle of magnetic flap level gauges is long, which affects the production progress, and the level gauges are easily damaged during welding, resulting in the inability to continue the process.

Method used

A positioning welding tool including a sliding rod, a flange fixing plate and an adsorption component is designed. The sliding connection and the adsorption component are used to realize the rapid positioning and welding of the level gauge flange, avoiding the direct use of the magnetic flap level gauge.

Benefits of technology

The rapid production of the fuel tank is achieved, damage to the liquid level gauge is avoided, and the smooth progress of the rust prevention, leak testing and painting work of the fuel tank is ensured, thereby reducing the production cycle and cost.

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Abstract

The utility model relates to the related technical field of oil tank splicing production, and discloses a positioning welding tool for a flange of a daily oil tank liquid level meter. The positioning welding tool comprises a sliding rod, two flange fixing plates and an adsorption assembly. The two flange fixing plates comprise the first flange fixing plate and the second flange fixing plate, and the first flange fixing plate is arranged on the upper portion of the sliding rod in a sliding mode and used for fixing a liquid level meter flange and positioning the installation position of the liquid level meter flange on the upper portion of a daily oil tank; the second flange fixing plate is arranged on the lower portion of the sliding rod in a sliding mode and used for fixing a liquid level meter flange and positioning the installation position of the liquid level meter flange on the lower portion of the daily oil tank; the adsorption assembly is arranged in the middle of the sliding rod and used for adsorbing and fixing the sliding rod to the daily fuel tank. Based on the positioning welding tool, the technical problems that in an existing daily fuel tank manufacturing mode, the manufacturing period is long, and a magnetic turning plate liquid level meter is prone to being damaged in the manufacturing process can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field related to oil tank splicing production, and more specifically, to a positioning welding tool for a daily oil tank level gauge flange. Background Art

[0002] In related technologies, daily fuel tanks are containers used to temporarily store fuel during daily life or during the operation of specific equipment. Their use is becoming increasingly widespread. To monitor the fuel level within these tanks, a level gauge, such as a magnetic flap level gauge, is often installed. Leveraging the excellent sealing properties of magnetic flap level gauges, these gauges effectively prevent fuel leakage and volatilization, ensuring safety and environmental protection.

[0003] However, in the existing daily fuel tank production, after the main body of the fuel tank is welded, it is necessary to wait for the magnetic flap level gauge to be purchased before the positioning function of the magnetic flap level gauge can be used to weld the flange for connecting the magnetic flap level gauge at the corresponding position of the fuel tank. However, the procurement cycle of the magnetic flap level gauge is relatively long, which will affect the completion progress of the fuel tank, resulting in the inability to continue with the work such as rust prevention, leak testing, and painting of the fuel tank. In addition, the magnetic flap level gauge is easily damaged when welding the flange on the daily fuel tank, which will also cause unnecessary trouble. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model innovatively provides a positioning welding tool for the flange of a daily oil tank level gauge, which can solve the technical problems of the existing daily oil tank manufacturing method, such as the long manufacturing cycle and the easy damage of the magnetic flap level gauge during the manufacturing process.

[0005] In order to achieve the above technical purpose, the utility model discloses a positioning welding tool for the flange of a daily oil tank level gauge, comprising: a sliding rod, two flange fixing plates and an adsorption component;

[0006] The two flange fixing plates include a first flange fixing plate and a second flange fixing plate, wherein the first flange fixing plate is slidably arranged on the upper part of the slide rod, and is used to fix the liquid level gauge flange and locate the installation position of the liquid level gauge flange on the upper part of the daily fuel tank; the first flange fixing plate is slidably arranged on the lower part of the slide rod, and is used to fix the liquid level gauge flange and locate the installation position of the liquid level gauge flange on the lower part of the daily fuel tank;

[0007] The adsorption component is arranged in the middle of the sliding rod and is used to adsorb and fix the sliding rod on the daily fuel tank.

[0008] Optionally, the positioning welding tool further includes a first sliding tube, a first top screw, a second sliding tube and a second top screw;

[0009] The first sliding tube is slidably mounted on the upper portion of the sliding rod, and the first sliding tube is connected to the first flange fixing plate;

[0010] The first top screw is used to limit and adjust the position of the first sliding tube on the upper part of the sliding rod;

[0011] The second sliding tube is slidably mounted on the lower portion of the slide rod, and the second sliding tube is connected to the second flange fixing plate;

[0012] The second top screw is used to limit and adjust the position of the second sliding tube at the lower part of the sliding rod.

[0013] Optionally, the first flange fixing plate includes a circular plate and a connecting column;

[0014] One end of the connecting column is connected to the circular plate, and the other end is connected to the first sliding tube;

[0015] The circular plate is provided with a plurality of flange connection holes penetrating the plate body thereof, wherein the plurality of flange connection holes are evenly distributed in a circle on the circular plate with a preset center as the center of the circle.

[0016] Optionally, the connecting column is detachably connected to the circular plate;

[0017] Wherein, a mounting hole for mounting the connecting column is provided at the center of the circular plate.

[0018] Optionally, the multiple flange connection holes are evenly distributed in a circle with the center of the circular plate as the center.

[0019] Optionally, the multiple flange connection holes are long holes, and each of the flange connection holes is opened along the radial direction of the circular plate.

[0020] Optionally, the first flange fixing plate and the second flange fixing plate have the same structure.

[0021] Optionally, a scale is provided on the sliding rod, and the scale is used to locate the positions of the first flange fixing plate and the second flange fixing plate on the sliding rod.

[0022] Optionally, the adsorption assembly includes a suction cup and a connecting rod;

[0023] The suction cup is used to absorb the side wall of the daily fuel tank;

[0024] One end of the connecting rod is connected to the suction cup, and the other end is connected to the middle part of the sliding rod.

[0025] Optionally, the connecting rod is slidably connected to the sliding rod;

[0026] Wherein, the adsorption component also includes a third top screw, and the third top screw is used to limit and adjust the position of the connecting rod in the middle of the sliding rod.

[0027] The beneficial effects of the utility model are:

[0028] The utility model provides a positioning welding tool for the flange of a daily fuel tank liquid level gauge. In order to solve the above-mentioned problems existing in the welding process of the flange of the daily fuel tank liquid level gauge, a flange fixing plate is slidably arranged on a sliding rod, and an adsorption component is provided on the sliding rod, so that it is convenient to weld the corresponding liquid level gauge flange on the daily fuel tank according to the size of the corresponding magnetic flap liquid level gauge, thereby completing the positioning welding of the daily fuel tank magnetic flap liquid level gauge in time, so as to carry out work such as rust prevention, leak testing, and painting of the fuel tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 Shows an overall schematic diagram of the positioning welding tooling in an embodiment of the present utility model;

[0030] Figure 2 A schematic structural diagram of the first flange fixing plate in an embodiment of the present utility model is shown;

[0031] Figure 3 A schematic structural diagram of the adsorption component in an embodiment of the present utility model is shown.

[0032] In the figure: 10, first flange fixing plate; 101, circular plate; 1011, flange connecting hole; 102, connecting column; 20, second flange fixing plate; 30, adsorption assembly; 301, suction cup; 302, connecting rod; 303, third top screw; 40, sliding rod; 501, first sliding tube; 502, first top screw. DETAILED DESCRIPTION

[0033] The following is a detailed explanation and description of the positioning welding tool for the daily oil tank level gauge flange provided by the utility model in conjunction with the drawings in the specification.

[0034] The utility model provides a positioning welding tool for the flange of a daily oil tank level gauge, such as Figure 1 As shown, the positioning welding tool includes: a sliding rod 40, two flange fixing plates and an adsorption component 30, etc.

[0035] like Figure 1-Figure 3As shown, the two flange fixing plates include a first flange fixing plate 10 and a second flange fixing plate 20. The first flange fixing plate 10 is slidably mounted above the slide rod 40. It is used to secure the level gauge flange and locate the installation position of the level gauge flange above the daily fuel tank. The second flange fixing plate 20 is slidably mounted below the slide rod 40. It is used to secure the level gauge flange and locate the installation position of the level gauge flange below the daily fuel tank. The adsorption assembly 30 is disposed in the middle of the slide rod 40 and is used to secure the slide rod 40 to the daily fuel tank by adsorption.

[0036] In this embodiment, after the level gauge flange is installed using the first flange fixing plate 10 and the second flange fixing plate 20, the slide rod 40 is adsorbed on the side wall of the daily fuel tank through the adsorption component 30, so that the slide rod 40 and the daily fuel tank are relatively fixed. Since the first flange fixing plate 10 can slide on the upper part of the slide rod 40 and the second flange fixing plate 20 can slide on the lower part of the slide rod 40, the corresponding flange fixing plates are adjusted to correspond to the appropriate position on the side wall of the daily fuel tank (the position of the galvanized pipe for installing the magnetic flap level gauge), and the level gauge flange is butt-welded to the galvanized pipe reserved on the daily fuel tank to complete the preliminary production of the daily fuel tank body. After the preliminary completion, the tank can be leak tested to ensure that there are no leaks in the tank and then the outside of the tank body can be painted. Finally, after purchasing the magnetic flap level gauge, the next step of installation can be carried out. The positioning welding tooling in this embodiment can avoid the problem of long production period of daily oil tanks caused by untimely procurement of magnetic flap level gauges. At the same time, it can also solve the problem that the level gauge is easily damaged when using a magnetic flap level gauge to position the flange welding on the daily oil tank.

[0037] In order to reduce production costs, the two flange fixing plates can be manufactured according to uniform specifications, that is, the first flange fixing plate 10 and the second flange fixing plate 20 have the same structure.

[0038] In some optional ways, in order to achieve the sliding connection between the first flange fixing plate 10 and the sliding rod 40, a corresponding sliding connection can be provided. The sliding connection can be a sliding tube and a top screw, or a sliding groove and a slider.

[0039] For example, Figure 1-Figure 2As shown, the sliding connection adopts a sliding tube and a top screw. Specifically, the positioning welding tool also includes a first sliding tube 501, a first top screw 502, a second sliding tube and a second top screw. The first sliding tube 501 is slidably mounted on the upper part of the sliding rod 40, and the first sliding tube 501 is connected to the first flange fixing plate 10; the first top screw 502 is used to limit and adjust the position of the first sliding tube 501 on the upper part of the sliding rod 40. Similarly, the second sliding tube is slidably mounted on the lower part of the sliding rod 40, and the second sliding tube is connected to the second flange fixing plate 20; the second top screw is used to limit and adjust the position of the second sliding tube on the lower part of the sliding rod 40. The combination of this sliding tube and the top screw can ensure the reliability of the sliding of the first flange fixing plate 10 and the second flange fixing plate 20 on the sliding rod 40, as well as the relative stability when the sliding rod 40 is in the upper limit state.

[0040] Exemplarily, the sliding connection uses a slide groove and a slider, that is, a slider is set on the corresponding flange fixing plate, and a slide groove is opened on the sliding rod 40 along the length direction of its rod body. Based on the sliding cooperation of the slider in the slide groove, the sliding connection of the corresponding flange fixing plate on the sliding rod 40 is realized.

[0041] In some optional ways, considering that a certain distance needs to be maintained between the sliding tube and the flange fixing plate to facilitate the operation of the staff, a connecting column 102 can be added between the sliding tube and the flange fixing plate. Figure 1-Figure 2 As shown, the first flange fixing plate 10 includes a circular plate 101 and a connecting post 102. One end of the connecting post 102 is connected to the circular plate 101, and the other end is connected to the first sliding tube 501. The circular plate 101 is provided with a plurality of flange connection holes 1011 extending through the plate body. The plurality of flange connection holes 1011 are evenly distributed around the circular plate 101 in a circle centered at a predetermined center.

[0042] It should be noted that the flange fixing plate may also be a square plate or other shapes, as long as there is enough space for the flange connection holes 1011 of the level gauge flange. Optionally, the number of the flange connection holes 1011 is 4n, where n is a positive integer.

[0043] In some optional embodiments, the connecting post 102 is detachably connected to the circular plate 101. A mounting hole for mounting the connecting post 102 is provided in the center of the circular plate 101. This embodiment facilitates the storage of the disassembled positioning welding tool after replacement.

[0044] In some optional ways, in order to achieve the docking of the magnetic flap level gauge, a flange connection hole 1011 adapted thereto needs to be provided on the level gauge flange. For example, Figure 2 As shown, multiple flange connection holes 1011 are evenly distributed around the circumference of the circular plate 101 with the center of the circular plate 101 as the center.

[0045] In some optional ways, considering that different models of magnetic flap level gauges are different and the flange models and sizes that are compatible with them are also different, the flange connection hole 1011 can be optimized to make it universal. For example, Figure 2 As shown, the plurality of flange connection holes 1011 are elongated holes, wherein each flange connection hole 1011 is opened along the radial direction of the circular plate 101 .

[0046] In some optional embodiments, to quickly adjust the positions of the first and second flange fixing plates 10 and 20, a scale can be provided and reference can be made to the specifications of a magnetic flap level gauge to improve adjustment efficiency. For example, a scale is provided on the slide rod 40 to locate the positions of the first and second flange fixing plates 10 and 20 on the slide rod 40.

[0047] In some optional ways, in order to fix the position of the positioning welding tool on the side wall of the daily fuel tank, a suction cup 301 can be used for adsorption. Figure 3 As shown, the suction assembly 30 includes a suction cup 301 and a connecting rod 302. The suction cup 301 is used to adhere to the side wall of the daily fuel tank. The connecting rod 302 is connected to the suction cup 301 at one end and to the middle of the sliding rod 40 at the other end. This method allows for rapid attachment and removal of the tack welding tool, is convenient for operators, and is cost-effective.

[0048] In some optional ways, considering that the distance between the slide rod 40 and the daily oil tank may not match, in order to facilitate the welding of the level gauge flange, the connection method between the connecting rod 302 and the slide rod 40 can be optimized. Figure 1 、 Figure 3 As shown, the connecting rod 302 is slidably connected to the sliding rod 40; wherein, the adsorption component 30 also includes a third top screw 303, and the third top screw 303 is used to limit and adjust the position of the connecting rod 302 in the middle of the sliding rod 40.

[0049] In this embodiment, the corresponding sliding tube is first welded to the connecting column 102 on the flange fixing plate, and then the sliding tube is put on the sliding rod 40. According to the specifications of the magnetic flap level gauge of the daily oil tank, the position of the corresponding flange fixing plate is adjusted to be the same as the flange position of the magnetic flap level gauge, fixed with a top screw, and the level gauge flange is fixed to the flange fixing plate with bolts, and the positioning welding tool is adsorbed on the wall of the daily oil tank with a suction cup 301. The connection position of the sliding rod 40 and the connecting rod 302 is adjusted, and then the level gauge flange is butt-welded to the galvanized pipe reserved on the daily oil tank. After completion, the oil tank is tested for leaks to ensure that there are no leaks in the oil tank. Paint the outside of the box and other operations are performed. Finally, the installation work is carried out after the magnetic flap level gauge is purchased.

[0050] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0051] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0052] In the description of this specification, the description with reference to the terms "this embodiment", "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in an appropriate manner in any at least one embodiment or example. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples, unless they are contradictory.

[0053] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0054] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and simple improvements made to the essential contents of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A positioning welding tool for the flange of a daily fuel tank level gauge, characterized in that: include: Sliding rod, two flange fixing plates and adsorption assembly; The two flange fixing plates include a first flange fixing plate and a second flange fixing plate, wherein the first flange fixing plate is slidably arranged on the upper part of the slide rod, and is used to fix the liquid level gauge flange and locate the installation position of the liquid level gauge flange on the upper part of the daily fuel tank; the second flange fixing plate is slidably arranged on the lower part of the slide rod, and is used to fix the liquid level gauge flange and locate the installation position of the liquid level gauge flange on the lower part of the daily fuel tank; The adsorption component is arranged in the middle of the sliding rod and is used to adsorb and fix the sliding rod on the daily fuel tank.

2. The positioning welding tool for the daily fuel tank level gauge flange according to claim 1 is characterized in that: The positioning welding tool also includes a first sliding tube, a first top screw, a second sliding tube and a second top screw; The first sliding tube is slidably mounted on the upper portion of the sliding rod, and the first sliding tube is connected to the first flange fixing plate; The first top screw is used to limit and adjust the position of the first sliding tube on the upper part of the sliding rod; The second sliding tube is slidably mounted on the lower portion of the slide rod, and the second sliding tube is connected to the second flange fixing plate; The second top screw is used to limit and adjust the position of the second sliding tube at the lower part of the sliding rod.

3. The positioning welding tool for the daily oil tank level gauge flange according to claim 2 is characterized in that: The first flange fixing plate includes a circular plate and a connecting column; One end of the connecting column is connected to the circular plate, and the other end is connected to the first sliding tube; The circular plate is provided with a plurality of flange connection holes penetrating the plate body thereof, wherein the plurality of flange connection holes are evenly distributed in a circle on the circular plate with a preset center as the center of the circle.

4. The positioning welding tool for the daily fuel tank level gauge flange according to claim 3 is characterized in that: The connecting column is detachably connected to the circular plate; Wherein, a mounting hole for mounting the connecting column is provided at the center of the circular plate.

5. The positioning welding tool for the flange of the daily oil tank level gauge according to claim 3 is characterized in that: The plurality of flange connection holes are evenly distributed in a circle with the center of the circular plate as the center.

6. The positioning welding tool for the daily oil tank level gauge flange according to claim 5 is characterized in that: The plurality of flange connection holes are long holes, wherein each of the flange connection holes is opened along the radial direction of the circular plate.

7. The positioning welding tool for the flange of a daily fuel tank level gauge according to any one of claims 1 to 6, characterized in that: The first flange fixing plate and the second flange fixing plate have the same structure.

8. The positioning welding tool for the flange of a daily fuel tank level gauge according to any one of claims 1 to 6, characterized in that: The slide rod is provided with a scale, and the scale is used to locate the positions of the first flange fixing plate and the second flange fixing plate on the slide rod.

9. The positioning welding tool for the flange of the daily oil tank level gauge according to claim 1 is characterized in that: The adsorption assembly includes a suction cup and a connecting rod; The suction cup is used to absorb the side wall of the daily fuel tank; One end of the connecting rod is connected to the suction cup, and the other end is connected to the middle part of the sliding rod.

10. The positioning welding tool for the flange of the daily oil tank level gauge according to claim 9, characterized in that: The connecting rod is slidably connected to the sliding rod; Wherein, the adsorption component also includes a third top screw, and the third top screw is used to limit and adjust the position of the connecting rod in the middle of the sliding rod.