Gear punching workbench

By designing a gear punching workbench with a bearing frame and a transmission structure, the eccentricity problem caused by the single gear fixing method in the existing technology is solved, stable clamping and efficient punching are achieved, the operation process is simplified, and the punching accuracy and gear service life are improved.

CN223394818UActive Publication Date: 2025-09-30JINHUA LIZE MECHANICAL LTD CO
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Patent Information

Application Number
CN202520014355.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-04
Publication Date
2025-09-30
Estimated Expiration
2035-01-04

AI Technical Summary

Technical Problem

The existing gear punching workbench has a relatively simple method of fixing gears, which requires the use of two threaded components for extrusion and fixation at the same time, and the movement distance of the threaded components needs to be precisely controlled. If the movement is not precise, the gear will be eccentric, affecting the punching effect.

Method used

A gear punching workbench was designed, which adopted a load-bearing frame, connecting block and clamping plate structure. The clamping plate was pushed to swing for clamping through the transmission structure. Combined with components such as screw, screw sleeve, limit groove, slide rod and extrusion frame, it can achieve extrusion fixation without the need for double-threaded components. The transmission motor is used to control the rotation of the screw to ensure clamping stability and accuracy.

Benefits of technology

It simplifies the operation process, improves the stability and reliability of clamping, avoids gear eccentricity, ensures the punching effect, and improves the operation efficiency and gear service life through automatic control and waste collection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The gear punching workbench comprises a bearing frame, connecting blocks are fixedly connected to the left side and the right side of the bearing frame, clamping plates are movably connected to the inner sides of the connecting blocks through pin shafts, and the sides, away from the connecting blocks, of the clamping plates extend to the two sides of a gear workpiece and are embedded in the inner sides of teeth on the surface of the gear workpiece. And a transmission structure is arranged in the bearing frame, and the transmission structure can push the clamping plates to swing and clamp the gear workpiece. By designing the bearing frame, the connecting block, the clamping plate and other structures, a gear workpiece is effectively clamped, two threaded assemblies do not need to be used for extrusion and fixation at the same time, the operation process is simplified, a transmission structure is introduced, the clamping plate can be pushed to swing and clamp the gear workpiece, the clamping stability and reliability are improved, and the machining efficiency is improved. And the phenomenon of gear eccentricity caused by inaccurate moving distance of the thread assembly is avoided, so that the punching effect is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a gear punching workbench. Background Art

[0002] For example, the patent application number published on the China Patent Network is: 201922239527.0, and the patent name is: A punching device for producing gears, including a workbench, a mounting frame, a slide groove and a fixed plate are respectively provided on the top of the workbench, a through hole is passed through the middle of the top of the workbench, and a cylinder is installed on the top of the mounting frame. When fixing the gear block, the staff rotates the first screw so that the first screw pushes the clamping member to move toward the gear blank, thereby causing the clamping block to be stuck in the tooth mouth of the gear blank. The gear blank is limited by the clamping block cooperating with the tooth mouth of the gear blank, thereby improving the stability of the gear blank, and the cylinder pushes the mounting plate downward, and the telescopic rod drives the interference block to move downward and contact the top of the gear blank. When the cylinder continues to apply pressure, the spring and the telescopic rod contract, thereby causing the interference block to press the top of the gear blank, further improving the stability of the gear blank during punching, preventing the gear blank from offsetting during punching, reducing the scrap rate during punching, and having strong practicality.

[0003] However, the existing method of fixing gears on the punching workbench is relatively simple, requiring the simultaneous use of two threaded components for extrusion and fixation, and the movement distance of the threaded components needs to be precisely controlled. Imprecise movement of the threaded components will cause the gears to become eccentric, affecting the punching effect.

[0004] Therefore, it is necessary to redesign the gear punching workbench. Utility Model Content

[0005] In order to solve the problems raised in the above-mentioned background technology, the purpose of the present invention is to provide a gear punching workbench, which has the advantage of ensuring positioning accuracy, and solves the problem that the existing punching workbench has a relatively single method of fixing gears, which requires the simultaneous use of two threaded components for extrusion and fixation, and the moving distance of the threaded components needs to be precisely controlled. The threaded components that are not moved precisely will cause the gear to become eccentric, affecting the punching effect.

[0006] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: a gear punching workbench, comprising a carrying frame;

[0007] The gear workpiece is placed on top of the carrier frame;

[0008] The left and right sides of the supporting frame are fixedly connected with connecting blocks, and the inner side of the connecting block is movably connected with a clamping plate through a pin shaft. The clamping plate extends to both sides of the gear workpiece away from the side of the connecting block and is embedded in the inner side of the teeth on the surface of the gear workpiece. A transmission structure is provided inside the supporting frame, and the transmission structure can push the clamping plate to swing and clamp the gear workpiece.

[0009] As a preferred embodiment of the present invention, the transmission structure includes a connecting frame fixedly connected to the inside of the supporting frame, the inner side of the connecting frame is movably connected with a screw through a bearing, the surface of the screw is threadedly connected with a screw sleeve, limiting grooves are provided on both sides of the supporting frame, and sliding rods are fixedly connected on both sides of the screw sleeve, the side of the sliding rod away from the screw sleeve passes through the limiting groove and is fixedly connected to an extrusion frame located outside the supporting frame, the side of the splint close to the connecting block is fixedly connected to a force-bearing rod through a pin shaft, the side of the force-bearing rod away from the splint extends to the outside of the extrusion frame and contacts the outer surface of the extrusion frame, and the outer side of the extrusion frame is set to an inclined shape.

[0010] As a preferred embodiment of the present invention, an extension rod is fixedly connected to the outer side of the clamping plate, and the extension rod extends from a side of the clamping plate to the top of the gear workpiece and is fixedly connected to a positioning ring.

[0011] As a preferred embodiment of the present invention, both sides of the inner wall of the carrying frame are movably connected with movable blocks through pins, and the top of the movable block is fixedly connected with a recycling frame, and the recycling frame can collect the fallen punching waste.

[0012] As a preferred embodiment of the present invention, a sleeve plate is fixedly connected to the bottom of the movable block, and a side of the sleeve plate away from the movable block is sleeved on the surface of the slide rod and is slidably connected to the slide rod.

[0013] As a preferred embodiment of the present invention, a transmission motor is fixedly connected to the back side of the connection frame, and an output end of the transmission motor is fixedly connected to the rear end of the screw.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] 1. The utility model realizes effective clamping of the gear workpiece by designing structures such as the carrying frame, the connecting block and the clamping plate. There is no need to use two threaded components for squeezing and fixing at the same time, which simplifies the operation process. The introduction of the transmission structure can push the clamping plate to swing and clamp the gear workpiece, thereby improving the stability and reliability of the clamping and avoiding the gear eccentricity caused by the inaccurate movement distance of the threaded component, thereby ensuring the punching effect.

[0016] 2. The utility model realizes that the rotation of the screw drives the movement of the screw sleeve and the slide rod through the connection frame, the screw, the screw sleeve, the limiting groove, the slide rod and the extrusion frame, and then the force-bearing rod and the splint are pushed to swing through the extrusion frame. This design is not only simple in structure but also has high transmission efficiency. The outer side of the extrusion frame is arranged to be inclined, so that when the screw sleeve moves, the extrusion frame can smoothly push the force-bearing rod and the splint to swing, avoiding damage or instability caused by excessive impact force.

[0017] 3. The utility model further enhances the stability of the gear workpiece through the design of the extension rod and the positioning ring. The extension rod connects the clamping plate and the positioning ring so that during the clamping process, the positioning ring can fit tightly on the top of the gear workpiece to prevent it from shaking or shifting. The presence of the positioning ring not only improves the accuracy of drilling, but also protects the surface of the gear workpiece from damage, thereby extending its service life.

[0018] 4. The utility model realizes the automatic collection and processing of punching waste through the design of the movable block and the recycling frame. The movable block is movably connected to the bearing frame through a pin shaft, so that the recycling frame can move with the movement of the slide rod and always remain below the punching area.

[0019] 5. The utility model realizes a sliding connection between the movable block and the slide rod through the design of the sleeve plate. This design not only enables the movable block to move smoothly with the movement of the slide rod, but also ensures the stability and accuracy of the movable block during the movement.

[0020] 6. The utility model realizes automatic control of the screw rotation through the introduction of the transmission motor. By fixedly connecting the output end of the transmission motor with the rear end of the screw, the screw speed and direction can be accurately controlled, thereby realizing precise adjustment of the clamping force and clamping position. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;

[0024] Figure 4 For this utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0025] In the figure: 1. Carrying frame; 2. Gear workpiece; 3. Connecting block; 4. Clamping plate; 5. Transmission structure; 6. Connecting frame; 7. Screw; 8. Screw sleeve; 9. Limiting groove; 10. Sliding rod; 11. Extrusion frame; 12. Force rod; 13. Extension rod; 14. Positioning ring; 15. Movable block; 16. Recovery frame; 17. Sleeve plate; 18. Transmission motor. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] like Figures 1 to 4 As shown, the present invention provides a gear punching workbench, comprising a carrying frame 1;

[0028] The gear workpiece 2 is placed on top of the carrier frame 1;

[0029] The left and right sides of the supporting frame 1 are fixedly connected to the connecting blocks 3, and the inner side of the connecting block 3 is movably connected to the clamping plate 4 through a pin shaft. The clamping plate 4 extends to both sides of the gear workpiece 2 away from the side of the connecting block 3 and is embedded in the inner side of the teeth on the surface of the gear workpiece 2. A transmission structure 5 is provided inside the supporting frame 1, which can push the clamping plate 4 to swing and clamp the gear workpiece 2.

[0030] refer to Figure 2 The transmission structure 5 includes a connecting frame 6 fixedly connected to the inside of the carrying frame 1, and a screw 7 is movably connected to the inner side of the connecting frame 6 through a bearing. The surface of the screw 7 is threadedly connected to a screw sleeve 8. Limiting grooves 9 are provided on both sides of the carrying frame 1, and sliding rods 10 are fixedly connected on both sides of the screw sleeve 8. The side of the sliding rod 10 away from the screw sleeve 8 passes through the limiting groove 9 and is fixedly connected to the extrusion frame 11 located on the outside of the carrying frame 1. The side of the splint 4 close to the connecting block 3 is fixedly connected to the force-bearing rod 12 through a pin shaft. The force-bearing rod 12 extends to the outside of the extrusion frame 11 away from the side of the splint 4 and contacts the outer surface of the extrusion frame 11. The outer side of the extrusion frame 11 is set to an inclined shape.

[0031] As a technical optimization solution of the present invention, by connecting components such as the frame 6, the screw 7, the screw sleeve 8, the limiting groove 9, the slide rod 10 and the extrusion frame 11, the rotation of the screw 7 is used to drive the movement of the screw sleeve 8 and the slide rod 10, and then the extrusion frame 11 is used to push the force-bearing rod 12 and the splint 4 to swing. This design is not only simple in structure, but also has high transmission efficiency. The outer side of the extrusion frame 11 is set to an inclined shape, so that when the screw sleeve 8 moves, the extrusion frame 11 can smoothly push the force-bearing rod 12 and the splint 4 to swing, avoiding damage or instability caused by excessive impact force.

[0032] refer to Figure 3 An extension rod 13 is fixedly connected to the outer side of the splint 4 , and the extension rod 13 extends to the top of the gear workpiece 2 away from the side of the splint 4 and is fixedly connected to a positioning ring 14 .

[0033] As a technical optimization solution of the present invention, the stability of the gear workpiece 2 is further enhanced through the design of the extension rod 13 and the positioning ring 14. The extension rod 13 connects the clamping plate 4 with the positioning ring 14, so that during the clamping process, the positioning ring 14 can fit tightly on the top of the gear workpiece 2 to prevent it from shaking or shifting. The presence of the positioning ring 14 not only improves the accuracy of punching, but also protects the surface of the gear workpiece 2 from damage, thereby extending its service life.

[0034] refer to Figure 3 Both sides of the inner wall of the carrying frame 1 are movably connected with movable blocks 15 through pins, and the top of the movable block 15 is fixedly connected with a recycling frame 16, which can collect the falling punching waste.

[0035] As a technical optimization solution of the present invention, automatic collection and processing of punching waste is achieved through the design of the movable block 15 and the recycling frame 16. The movable block 15 is movably connected to the supporting frame 1 through a pin shaft, so that the recycling frame 16 can move with the movement of the slide rod 10 and always remain below the punching area.

[0036] refer to Figure 3 The bottom of the movable block 15 is fixedly connected with a sleeve plate 17 , and the side of the sleeve plate 17 away from the movable block 15 is sleeved on the surface of the slide rod 10 and is slidably connected to the slide rod 10 .

[0037] As a technical optimization solution of the present invention, a sliding connection between the movable block 15 and the slide rod 10 is realized through the design of the sleeve plate 17. This design not only enables the movable block 15 to move smoothly with the movement of the slide rod 10, but also ensures the stability and accuracy of the movable block 15 during the movement.

[0038] refer to Figure 2The back of the connecting frame 6 is fixedly connected to a transmission motor 18 , and the output end of the transmission motor 18 is fixedly connected to the rear end of the screw rod 7 .

[0039] As a technical optimization solution of the present invention, the introduction of the transmission motor 18 realizes the automatic control of the rotation of the screw 7. By fixedly connecting the output end of the transmission motor 18 with the rear end of the screw 7, the speed and direction of the screw 7 can be accurately controlled, thereby realizing the precise adjustment of the clamping force and the clamping position.

[0040] The working principle and use process of the present invention are as follows: the gear punching workbench is mainly composed of a carrying frame 1, a gear workpiece 2 placed on the top of the carrying frame 1, and a series of innovative clamping and transmission structures 5. Connecting blocks 3 are fixedly connected on the left and right sides of the carrying frame 1. The inner sides of these connecting blocks 3 are movably connected to the clamping plates 4 through pins. When the clamping plates 4 swing, they can extend to both sides of the gear workpiece 2 and be embedded in the inner side of the teeth on the surface of the gear workpiece 2, thereby clamping the gear workpiece 2. The transmission structure 5 mainly includes The present invention comprises a connecting frame 6, a screw 7, a screw sleeve 8, a limiting groove 9, a slide bar 10 and an extrusion frame 11. The connecting frame 6 is fixedly connected to the inside of the bearing frame 1, and the screw 7 is movably connected to the inner side of the connecting frame 6 through a bearing. The surface of the screw 7 is threadedly connected to the screw sleeve 8. When the screw 7 rotates, the screw sleeve 8 will move along the axis of the screw 7. Limiting grooves 9 are provided on both sides of the bearing frame 1. Both sides of the screw sleeve 8 are fixedly connected to slide bars 10. These slide bars 10 will pass through the limiting grooves 9 and extend to the outside of the bearing frame 1. The end of 10 is fixedly connected to the extrusion frame 11. When the screw sleeve 8 moves, it drives the extrusion frame 11 to move together through the slide rod 10. The side of the splint 4 close to the connecting block 3 is fixedly connected to the force rod 12 through the pin. These force rods 12 extend to the outside of the extrusion frame 11 and contact the outer surface of the extrusion frame 11. The outside of the extrusion frame 11 is designed to be inclined, so when the extrusion frame 11 moves, it pushes the splint 4 to swing through the force rod 12. On both sides of the inner wall of the carrying frame 1, the movable The movable blocks 15 are fixedly connected to the recycling frame 16 on the top. The recycling frame 16 is used to collect the fallen punching waste, thereby keeping the workbench tidy and efficient. The bottom of the movable block 15 is fixedly connected to the sleeve 17. These sleeves 17 are sleeved on the surface of the slide rod 10 and are slidably connected to the slide rod 10. When the screw sleeve 8 moves and releases the splint 4, the slide rod 10 on the surface of the screw sleeve 8 can slide inside the sleeve 17 and squeeze the sleeve 17 to make it carry the recycling frame 16 to swing and dump the collected waste.

[0041] To sum up: the gear punching workbench, by designing structures such as the supporting frame 1, the connecting block 3 and the clamping plate 4, realizes effective clamping of the gear workpiece 2, without the need to use two threaded components for extrusion and fixation at the same time, which simplifies the operation process. The introduction of the transmission structure 5 can push the clamping plate 4 to swing and clamp the gear workpiece 2, thereby improving the stability and reliability of the clamping, avoiding the gear eccentricity caused by the inaccurate movement distance of the threaded component, and thus ensuring the punching effect.

[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gear punching workbench, comprising a bearing frame (1); A gear workpiece (2) is placed on top of the carrier frame (1); Its characteristics are: The left and right sides of the carrier frame (1) are fixedly connected to a connecting block (3); the inner side of the connecting block (3) is movably connected to a clamping plate (4) via a pin shaft; the clamping plate (4) extends away from the side of the connecting block (3) to both sides of the gear workpiece (2) and is embedded in the inner side of the teeth on the surface of the gear workpiece (2); a transmission structure (5) is provided inside the carrier frame (1); the transmission structure (5) can push the clamping plate (4) to swing and clamp the gear workpiece (2).

2. The gear punching workbench according to claim 1, characterized in that: The transmission structure (5) includes a connecting frame (6) fixedly connected to the inside of the supporting frame (1), the inner side of the connecting frame (6) is movably connected to a screw rod (7) through a bearing, the surface of the screw rod (7) is threadedly connected to a screw sleeve (8), both sides of the supporting frame (1) are provided with a limiting groove (9), both sides of the screw sleeve (8) are fixedly connected to a sliding rod (10), the side of the sliding rod (10) away from the screw sleeve (8) passes through the limiting groove (9) and is fixedly connected to an extrusion frame (11) located outside the supporting frame (1), the side of the splint (4) close to the connecting block (3) is fixedly connected to a force-bearing rod (12) through a pin shaft, the side of the force-bearing rod (12) away from the splint (4) extends to the outside of the extrusion frame (11) and contacts the outer surface of the extrusion frame (11), and the outer side of the extrusion frame (11) is set to be inclined.

3. The gear punching workbench according to claim 1, characterized in that: An extension rod (13) is fixedly connected to the outer side of the clamping plate (4), and the extension rod (13) extends to the top of the gear workpiece (2) from a side away from the clamping plate (4) and is fixedly connected to a positioning ring (14).

4. The gear punching workbench according to claim 2, characterized in that: Both sides of the inner wall of the carrying frame (1) are movably connected to movable blocks (15) via pins, and the top of the movable block (15) is fixedly connected to a recovery frame (16), and the recovery frame (16) can collect the falling punching waste.

5. The gear punching workbench according to claim 4, characterized in that: The bottom of the movable block (15) is fixedly connected with a sleeve plate (17), and the side of the sleeve plate (17) away from the movable block (15) is sleeved on the surface of the slide rod (10) and is slidably connected to the slide rod (10).

6. The gear punching workbench according to claim 2, characterized in that: A transmission motor (18) is fixedly connected to the back of the connection frame (6), and an output end of the transmission motor (18) is fixedly connected to the rear end of the screw rod (7).

Citation Information

Patent Citations

  • Perforating device for gear production

    CN211028187U