Semi-finish machining clamp of natural gas high-pressure common rail milling machine

By designing a semi-finishing fixture for a natural gas high-pressure common rail milling machine that combines a movable splint with a fixed splint, the clamping problem caused by dimensional error is solved, stable clamping and protection within the error range are achieved, and the safety of the machining process is ensured.

CN223394872UActive Publication Date: 2025-09-30SUZHOU CHUNCUI MACHINERY CO LTD
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Patent Information

Application Number
CN202422744013.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-30
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

During the semi-finishing process, the existing natural gas high-pressure common rail cannot be effectively clamped by the fixing clamp or is damaged due to dimensional errors.

Method used

A semi-finishing fixture for a natural gas high-pressure common rail milling machine was designed. The fixture uses a movable splint and a fixed splint to match the shape of the natural gas high-pressure common rail through contoured movable support grooves and contoured fixed support grooves. The movable splint is driven by a cylinder to move, providing fault tolerance to accommodate errors and avoid damage.

Benefits of technology

It can effectively clamp the natural gas high-pressure common rail within a reasonable error range, protect it from being damaged, have a certain degree of fault tolerance, and ensure the stability and safety of the processing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a natural gas high-pressure common-rail milling machine semi-finish machining clamp which comprises a base fixedly installed on a milling machine. The supporting seat is arranged in the middle of the base; the fixed clamping plate is fixedly arranged on one side of the supporting seat, the fixed clamping plate is fixedly connected with the base, at least one profiling movable supporting groove is formed in the side, close to the supporting seat, of the fixed clamping plate, and each profiling movable supporting groove can rotate on the horizontal plane; the movable clamping plate is arranged on the other side of the supporting seat, at least one profiling fixed supporting groove is formed in the side, close to the supporting seat, of the movable clamping plate, and the shape of the supporting seat, the shape of the profiling movable supporting groove and the shape of the profiling fixed supporting groove are matched with the shape of the natural gas high-pressure common rail; the oil cylinder is fixed to the base, and a telescopic shaft of the oil cylinder is connected with the movable clamping plate and drives the movable clamping plate to move back and forth in the direction close to or away from the fixed clamping plate. The natural gas high-pressure common rail protection device has certain fault tolerance and protects the natural gas high-pressure common rail.
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Description

Technical Field

[0001] The utility model relates to a processing fixture installed on a milling machine, in particular to a semi-finishing fixture for a natural gas high-pressure common rail milling machine. Background Art

[0002] During the manufacturing process of the natural gas high-pressure common rail, it needs to be semi-finished using a milling machine. Semi-finishing operations include but are not limited to: pre-drilling and positioning holes on the natural gas high-pressure common rail milling machine, as well as milling and cutting the original holes of the natural gas high-pressure common rail milling machine to release deformation. During the semi-finishing process, the natural gas high-pressure common rail needs to be placed on a fixture and fixed by the fixture. However, there are reasonable errors in the dimensions of the manufactured natural gas high-pressure common rail, and the fixture currently used to fix the natural gas high-pressure common rail is a fixed fixture that is not movable. This will result in errors in the dimensions of the natural gas high-pressure common rail, which will then be unable to be clamped by the fixed fixture, or errors in the natural gas high-pressure common rail, which will then lead to the problem of the movable natural gas high-pressure common rail being damaged. Utility Model Content

[0003] In order to overcome the above shortcomings, the purpose of the present invention is to provide a semi-finishing fixture for a natural gas high-pressure common rail milling machine that can adapt to semi-finishing of a natural gas high-pressure common rail within a reasonable error range and protect the natural gas high-pressure common rail.

[0004] In order to achieve the above purpose, one of the technical solutions adopted by the present invention is: a semi-finishing fixture for a natural gas high-pressure common rail milling machine, comprising:

[0005] A base, the base being fixedly mounted on the milling machine;

[0006] A support seat, the support seat is arranged in the middle of the base;

[0007] A fixed splint is fixed to one side of the support base, the fixed splint is fixedly connected to the base, and at least one contoured movable support groove is provided on the side of the fixed splint facing the support base, and each contoured movable support groove can rotate on a horizontal plane;

[0008] A movable splint is provided on the other side of the support seat, and at least one contoured fixed support groove is provided on the side of the movable splint facing the support seat, wherein the support seat, the contoured movable support groove, and the contoured fixed support groove match the shape of the natural gas high-pressure common rail;

[0009] The oil cylinder is fixed on the base, and the telescopic shaft of the oil cylinder is connected to the movable clamping plate, and drives the movable clamping plate to move back and forth in a direction close to or away from the fixed clamping plate.

[0010] The beneficial effects of the semi-finishing fixture of the natural gas high-pressure common rail milling machine of the utility model are:

[0011] By cooperating with the movable splint and the fixed splint, the two sides of the natural gas high-pressure common rail are clamped and fixed on the base. The contoured movable support groove of the present application can rotate on the side wall of the fixed splint, providing a fault tolerance space for the clamped natural gas high-pressure common rail, avoiding the problem that the natural gas high-pressure common rail cannot be clamped by the movable splint and the fixed splint due to errors, or the movable splint and the fixed splint will damage the movable natural gas high-pressure common rail. The processing fixture has a certain degree of fault tolerance and protects the natural gas high-pressure common rail.

[0012] Preferably, a slot is provided on a side of the fixed splint facing the support seat, a longitudinal rotation axis is provided in the slot, an outer side of the contoured movable support slot is rotatably connected to the slot via the rotation axis, and a first gap is provided between the two ends of the contoured movable support slot and the slot. The provision of the first gap provides rotational space for the contoured movable support slot.

[0013] Preferably, the first gap ranges from 1 to 10 mm.

[0014] Preferably, two first springs are provided between the bottom of the slot and the sidewall of the contoured movable support slot, and the two first springs are located on both sides of the rotating shaft. The two first springs provide a buffering effect for both ends of the rotating contoured movable support slot.

[0015] Preferably, a plurality of support bases are provided, and the plurality of support bases are arranged in a row at intervals. The support bases are rotatably provided on the base, and the support bases can rotate in a vertical plane perpendicular to the horizontal plane. Similarly, the support bases are arranged to be rotatable, rather than being directly fixed to the base, in order to avoid the problem that the natural gas high-pressure common rail may not fit tightly into the support base due to errors, resulting in the natural gas high-pressure common rail being higher than the contoured movable support groove and the contoured fixed support groove, making it impossible for the movable splint and the fixed splint to clamp the natural gas high-pressure common rail, or even damaging the movable natural gas high-pressure common rail.

[0016] Preferably, horizontal limit slots are provided on both sides of the support base, and limit blocks are fixed on both sides of each support base. The limit blocks are located in the horizontal limit slots, and a second gap is left between the upper and lower end surfaces of the horizontal limit blocks and the horizontal limit slots. The cooperation between the horizontal limit slots and the limit blocks is used to provide a limit for the rotation of the support base.

[0017] Preferably, the second gap ranges from 1 to 5 mm.

[0018] Preferably, the base is provided with grooves corresponding to the number of support seats, and a connecting post is integrally formed at the bottom of the support seat. The connecting post is rotatably disposed within the groove, and two second springs are disposed between the support seat and the bottom of the groove, with the two second springs located on either side of the connecting post. The two second springs are used to provide a buffering effect on both ends of the support seat during rotation.

[0019] Preferably, the base is provided with a plurality of hollows. When the base is turned over, a processing head of a milling machine can pass through the hollows to perform semi-finishing processing on the natural gas high-pressure common rail.

[0020] Preferably, the base is provided with a plurality of locking holes for locking on a milling machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a top view of this embodiment;

[0022] Figure 2 is a perspective view of this embodiment;

[0023] Figure 3 This is a three-dimensional diagram of the embodiment in cooperation with the natural gas high-pressure common rail;

[0024] Figure 4 This is an exploded view of this embodiment;

[0025] Figure 5 This is an exploded view of the support seat of this embodiment;

[0026] Figure 6 This is a three-dimensional diagram of the support base of this embodiment;

[0027] Figure 7 This is a side view of the fixed splint in this embodiment cooperating with a shaped movable support groove;

[0028] Figure 8 This is a side view of the support seat and the horizontal limit block in this embodiment.

[0029] In the figure: 1. Base; 2. Support seat; 3. Fixed splint; 4. Contoured movable support groove; 5. Movable splint; 6. Contoured fixed support groove; 7. Cylinder; 8. Slot; 9. Rotating shaft; 10. First gap; 11. Horizontal limit groove; 12. Horizontal limit block; 13. Second gap; 14. Groove; 15. Connecting column; 16. Hollow; 17. Locking hole; 18. Natural gas high-pressure common rail. DETAILED DESCRIPTION

[0030] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.

[0031] See Figures 1-8 As shown, this embodiment discloses a semi-finishing fixture for a natural gas high-pressure common rail milling machine, comprising:

[0032] Base 1, the base 1 is fixedly mounted on the milling machine, and a plurality of locking holes 17 are provided on the base 1;

[0033] The support base 2 is arranged in the middle of the base 1;

[0034] A fixed splint 3 is fixed to one side of the support base 2, the fixed splint 3 is fixedly connected to the base 1, and at least one contoured movable support groove 4 is provided on the side of the fixed splint 3 facing the support base 2, and each contoured movable support groove 4 can rotate on a horizontal plane;

[0035] The movable splint 5 is provided on the other side of the support base 2. The side of the movable splint 5 facing the support base 2 is provided with at least one contoured fixed support groove 6. The support base 2, the contoured movable support groove 4, and the contoured fixed support groove 6 match the shape of the natural gas high-pressure common rail 18.

[0036] The oil cylinder 7 is fixed on the base 1 , and the telescopic shaft of the oil cylinder 7 is connected to the movable splint 5 , and drives the movable splint 5 to move back and forth in a direction close to or away from the fixed splint 3 .

[0037] In this embodiment, a slot 8 is provided on the side of the fixed splint 3 that faces the support base 2. A longitudinal rotation axis 9 is disposed within the slot 8. The outer side of the contoured movable support slot 4 is rotatably connected to the slot 8 via the rotation axis 9. A first gap 10 is provided between the ends of the contoured movable support slot 4 and the slot 8. In this embodiment, the first gap 10 ranges from 1 to 10 mm. Two first springs are disposed between the bottom of the slot 8 and the sidewalls of the contoured movable support slot 4. The two first springs are located on either side of the rotation axis 9 and provide a cushioning effect on the ends of the rotating contoured movable support slot 4.

[0038] Multiple support bases 2 are provided, and the multiple support bases 2 are arranged in a row at intervals. The support bases 2 are rotatably provided on the base 1, and the support bases 2 can rotate in a vertical plane perpendicular to the horizontal plane. Similarly, the support bases 2 are arranged to be rotatable, rather than directly fixed to the base 1, to avoid the possibility that the natural gas high-pressure common rail 18 may not be able to fit tightly into the support base 2 due to errors, resulting in the natural gas high-pressure common rail 18 being higher than the contoured movable support groove 4 and the contoured fixed support groove 6.

[0039] Horizontal limit slots 11 are provided on both sides of the support base 2. A limit block 12 is fixed on both sides of each support base 2. The limit blocks 12 are located within the horizontal limit slots 11, with a second gap 13 between the upper and lower end surfaces of the horizontal limit blocks 12 and the horizontal limit slots 11. The combination of the horizontal limit slots 11 and the limit blocks 12 provides a limit for the rotation of the support base 2. The second gap 13 ranges from 1 to 5 mm.

[0040] In this embodiment, the base 1 is provided with grooves 14 corresponding in number to the number of support bases 2. A connecting post 15 is integrally formed at the bottom of the support base 2. The connecting post 15 is rotatably disposed within the groove 14. Two second springs are disposed between the support base 2 and the bottom of the groove 14, located on either side of the connecting post 15. The two second springs provide a cushioning effect on both ends of the support base 2 during rotation.

[0041] The base 1 is provided with a plurality of hollows 16. When the base 1 is turned over, the processing head of the milling machine can pass through the hollows 16 to perform semi-finishing processing on the natural gas high-pressure common rail 18.

[0042] The working principle of this embodiment is:

[0043] When the natural gas high-pressure common rail 18 is put into the fixture, the oil cylinder 7 drives the movable splint 5 to move in the direction away from the fixed splint 3 in advance. At this time, the movable splint 5 and the fixed splint 3 are in an open state. The natural gas high-pressure common rail 18 is placed on the support seat 2 by a manipulator or manually. The two sides of the natural gas high-pressure common rail 18 are limited by the contoured movable support groove 4. At the same time, the contoured movable support groove 4 will be rotated and fine-tuned due to the error size of the side of the natural gas high-pressure common rail 18, and the support seat 2 will be rotated and fine-tuned due to the error size of the bottom of the natural gas high-pressure common rail 18. At this time, the natural gas high-pressure common rail 18 is not manually positioned; then the oil cylinder 7 drives the movable splint 5 to move in the direction close to the fixed splint 3, and the natural gas high-pressure common rail 18 is clamped and fixed in the contoured fixed support groove 6 and the contoured movable support groove 4. At this time, the natural gas high-pressure common rail 18 is completely clamped. The support seat 2 and the contoured movable support groove 4 of the present application can rotate, providing a fault tolerance space for the clamped natural gas high-pressure common rail 18, avoiding the problem that the natural gas high-pressure common rail 18 cannot be clamped by the movable splint 5 and the fixed splint 3 due to errors, or the movable splint 5 and the fixed splint 3 will damage the movable natural gas high-pressure common rail 18. The processing fixture has a certain degree of fault tolerance, which protects the natural gas high-pressure common rail 18.

[0044] The above implementation methods are only for illustrating the technical concept and features of the utility model. Its purpose is to enable people familiar with this technology to understand the content of the utility model and implement it. It cannot be used to limit the scope of protection of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the scope of protection of the utility model.

Claims

1. A semi-finishing fixture for a natural gas high-pressure common rail milling machine, characterized by: include: A base (1), wherein the base (1) is fixedly mounted on a milling machine; A support seat (2), wherein the support seat (2) is arranged in the middle of the base (1); A fixed splint (3) is fixed on one side of the support seat (2), the fixed splint (3) is fixedly connected to the base (1), and at least one contoured movable support groove (4) is provided on the side of the fixed splint (3) facing the support seat (2), and each contoured movable support groove (4) is capable of rotating on a horizontal plane; A movable splint (5) is arranged on the other side of the support seat (2), and at least one contoured fixed support groove (6) is provided on the side of the movable splint (5) facing the support seat (2), and the shape of the support seat (2), the contoured movable support groove (4), and the contoured fixed support groove (6) match the shape of the natural gas high-pressure common rail (18); The oil cylinder (7) is fixed on the base (1), and the telescopic shaft of the oil cylinder (7) is connected to the movable clamping plate (5), and drives the movable clamping plate (5) to move back and forth in a direction close to or away from the fixed clamping plate (3).

2. The semi-finishing fixture for a natural gas high-pressure common rail milling machine according to claim 1 is characterized in that: A slot (8) is provided on one side of the fixed splint (3) facing the support seat (2), a longitudinal rotating shaft (9) is provided in the slot (8), the outer side of the contoured movable support groove (4) is rotatably connected to the slot (8) via the rotating shaft (9), and a first gap (10) is left between the two ends of the contoured movable support groove (4) and the slot (8).

3. The semi-finishing fixture for a natural gas high-pressure common rail milling machine according to claim 2, characterized in that: The first gap (10) ranges from 1 to 10 mm.

4. The semi-finishing fixture for a natural gas high-pressure common rail milling machine according to claim 2, characterized in that: Two first springs are provided between the bottom of the slot (8) and the side wall of the contoured movable support slot (4), and the two first springs are located on both sides of the rotating shaft (9).

5. The semi-finishing fixture for a natural gas high-pressure common rail milling machine according to claim 1, characterized in that: The support seats (2) are provided in plurality, and the plurality of support seats (2) are arranged in a row at intervals. The support seats (2) are rotatably provided on the base (1), and the support seats (2) can rotate on a vertical plane perpendicular to the horizontal plane.

6. The semi-finishing fixture for a natural gas high-pressure common rail milling machine according to claim 5, characterized in that: Horizontal limit grooves (11) are provided on both sides of the support seat (2), and a limit block (12) is fixed on both sides of each support seat (2), the limit block (12) is located in the horizontal limit groove (11), and a second gap (13) is left between the upper and lower end surfaces of the limit block (12) and the horizontal limit groove (11).

7. The semi-finishing fixture for a natural gas high-pressure common rail milling machine according to claim 6, characterized in that: The second gap (13) ranges from 1 to 5 mm.

8. The semi-finishing fixture for a natural gas high-pressure common rail milling machine according to claim 6, characterized in that: The base (1) is provided with grooves (14) corresponding in number to the number of the support seats (2); a connecting column (15) is integrally formed at the bottom of the support seat (2); the connecting column (15) is rotatably arranged in the groove (14); two second springs are provided between the support seat (2) and the bottom of the groove (14); the two second springs are located on both sides of the connecting column (15).

9. The semi-finishing fixture for a natural gas high-pressure common rail milling machine according to claim 1, characterized in that: The base (1) is provided with a plurality of hollows (16).

10. The semi-finishing fixture for a natural gas high-pressure common rail milling machine according to claim 1, characterized in that: The base (1) is provided with a plurality of locking holes (17).