Solar aluminum frame punching equipment convenient to adjust

By designing a punching anti-splash frame and a clamping frame to support the aluminum frame, combined with a drill bit to blow air to remove waste chips and a conical funnel to concentrate waste chips, the deformation and precision problems in the aluminum frame punching process are solved, and a stable and precise punching effect is achieved.

CN223394896UActive Publication Date: 2025-09-30ZHONGSHAN XIANNENG NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422749382.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-30
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing solar aluminum frames are prone to deformation during the drilling process due to lack of support, and waste chips sticking to the drill bit affect the accuracy, making it difficult to stably install solar panels.

Method used

A device including a punching splash-proof frame, a clamping frame, a cylinder, a conical funnel and a rotating cleaning brush was designed. The clamping frame supports the aluminum frame, the drill bit blows air to remove waste chips, and the conical funnel is used to concentrate the waste chips to ensure punching accuracy and stability.

Benefits of technology

The stable drilling of the aluminum frame is achieved, deformation is avoided, the cleanliness of the drill bit is ensured, and the drilling accuracy and convenience of waste chip disposal are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of solar energy aluminum frame production, and particularly discloses a solar energy aluminum frame punching device convenient to adjust, which comprises a punching splash-proof frame and an aluminum frame, a first clamping frame capable of clamping an aluminum frame in a multi-action mode and an air cylinder are installed in the punching splash-proof frame, a conical funnel is installed at the bottom of the punching splash-proof frame, a side frame is fixedly installed on the outer side of the punching splash-proof frame, and a telescopic punching assembly is installed at the bottom of one end of the side frame; the punching assembly comprises a drill bit; under the supporting of the first clamping frame, the aluminum frame can be stably punched, and under the action of the punching assembly, air can be automatically blown to a drill bit when the drill bit is lifted.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar aluminum frame production, in particular to a solar aluminum frame punching device which is easy to adjust. Background Art

[0002] Aluminum frames play an important role in protecting glass edges, improving the overall mechanical strength of modules, enhancing the seal between modules and silicone edging, and facilitating module installation and transportation. Photovoltaic power generation, as a pillar industry of new energy, has become a growing trend. In recent years, photovoltaic module companies have sprung up across the country. Currently, one of the components of solar panels is a solar aluminum frame. During the production process, solar aluminum frames require drilling holes on both sides to facilitate the installation and fixation of solar panels. Although aluminum frames offer advantages such as light weight and strong corrosion resistance, they are relatively rigid. Existing solar aluminum frames, due to the lack of support on the bottom of the perforated surface, are prone to deformation due to the high force exerted by the drill bit during drilling. This makes it difficult to install and use solar panels later. Furthermore, drilling debris can stick to the drill bit, affecting the accuracy of the next aluminum frame. To address this issue, we have developed an easily adjustable solar aluminum frame drilling device. Utility Model Content

[0003] The utility model provides a solar aluminum frame punching device that is easy to adjust, which solves the problems raised by the above background technology.

[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: a solar aluminum frame punching device that is easy to adjust, including a punching anti-splash frame and an aluminum frame, both sides of the punching anti-splash frame are provided with through openings for the aluminum frame to pass through, and a first clamping frame and a cylinder that can clamp the aluminum frame in multiple ways are installed inside the punching anti-splash frame, a conical funnel is installed at the bottom of the punching anti-splash frame, and a side frame is fixedly installed on the outside of the punching anti-splash frame, a retractable punching assembly is installed at the bottom of one end of the side frame, the punching assembly includes a drill bit, and the punching assembly can blow air to the drill bit when it rises, and a roller brush that rotates to clean waste chips on the aluminum frame is installed inside the punching anti-splash frame.

[0005] Optionally, a fixing bracket for supporting the punching splash-proof frame is fixedly installed on the bottom of the punching splash-proof frame, and a through-hole is opened on the first clamping frame, and the diameter of the through-hole is larger than the drill bit.

[0006] Optionally, the outer sides of the first clamping frame and the second clamping frame are fixedly connected to a cylinder, one end of the cylinder is fixed to the inner wall of the perforated splash-proof frame, and the bottom end of the inner wall of the perforated splash-proof frame is fixedly connected to a grid-shaped support frame, and the bottom of the aluminum frame is in contact with the top of the support frame.

[0007] Optionally, both ends of the roller brush are movably connected to the inner wall of the perforated splash-proof frame, and a transmission belt is provided at one end of the roller brush. A first motor is fixedly installed on the outer side of the perforated splash-proof frame, and the output shaft of the first motor is connected to one of the roller brushes.

[0008] Optionally, the punching assembly includes a linkage column, which is movably mounted on the bottom of the side frame. A second motor is fixedly mounted on the top of one end of the side frame, and the output shaft of the second motor is connected to the top of the linkage column.

[0009] Optionally, the punching assembly also includes an outer sleeve, an electric push rod, an air inlet valve plate, and an air outlet valve plate. The bottom end of the linkage column extends into the interior of the outer sleeve and is fixed with an electric push rod. The bottom end of the electric push rod is fixed to the bottom end of the interior of the outer sleeve, and the bottom end of the outer sleeve is fixed to the drill bit.

[0010] Optionally, the top of the outer sleeve is socketed with the outer side of the linkage column, and the top of the inner part of the outer sleeve is movably connected with an air intake valve plate that can be opened toward the inner part of the outer sleeve, and the bottom of the inner part of the outer sleeve is movably connected with an air outlet valve plate that can be opened toward the outside of the outer sleeve, the bottom of the air intake valve plate is fixedly connected with an air intake spring, the bottom end of the air intake spring is fixed to the outer sleeve, the top of the air outlet valve plate is fixedly connected with an air outlet spring, and the top end of the air outlet spring is fixed to the outer sleeve.

[0011] The utility model can punch holes in the aluminum frame stably under the support of the first clamping frame, and can automatically blow air to the drill bit when the drill bit is lifted under the action of the punching assembly, so that the waste chips thereon can be fully separated, avoiding affecting the next punching, thereby ensuring the accuracy of the punching; the waste chips can also be intercepted under the shielding of the punching splash-proof frame, and under the action of the rotating roller brush, the waste chips on the aluminum frame, the first clamping frame and the second clamping frame can be cleaned and fall together through the conical funnel, thereby making the disposal of the waste chips more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the cross-sectional structure of the conical funnel connection of the utility model;

[0014] Figure 3 This is a structural diagram of the roller brush connection of the utility model;

[0015] Figure 4 This is a schematic structural diagram of the side frame connection of the utility model;

[0016] Figure 5 This is a schematic diagram of the cross-sectional structure of the side frame connection of the utility model;

[0017] Figure 6 This is a schematic structural diagram of point A of the present utility model. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] See also Figures 1 to 4 The utility model is a solar aluminum frame punching device that is easy to adjust, including a punching anti-splash frame 1 and an aluminum frame 6. Through holes for the aluminum frame 6 to pass through are opened on both sides of the punching anti-splash frame 1, so that the aluminum frame 6 can be installed inside the punching anti-splash frame 1 for punching, and in this way, a certain limiting effect can be achieved on the aluminum frame 6, so that the punching is more stable, and a first clamping frame 9 and a cylinder 11 that can clamp the aluminum frame 6 in multiple ways are installed inside the punching anti-splash frame 1. Through the clamping of the first clamping frame 9 and the cylinder 11, the aluminum frame 6 can be supported so that the aluminum frame 6 can be punched stably, and a conical funnel is installed at the bottom of the punching anti-splash frame 1. 2. The conical funnel 2 allows waste chips to fall in a concentrated manner, making the handling of waste chips more convenient, and a side frame 4 is fixedly installed on the outside of the punching and splash-proof frame 1, and a retractable punching assembly is installed at the bottom of one end of the side frame 4. The punching assembly includes a drill bit 14. When the punching assembly rises, it can blow air to the drill bit 14, and can automatically blow air to the drill bit 14 when the drill bit 14 is lifted, so that the waste chips thereon can be fully separated to avoid affecting the next punching, thereby ensuring the accuracy of the punching, and a roller brush 7 for rotating and cleaning the waste chips on the aluminum frame 6 is installed inside the punching and splash-proof frame 1, so that the waste chips on the aluminum frame 6, the first clamping frame 9, and the second clamping frame 10 can be cleaned.

[0020] See also Figures 1 to 2 A fixing bracket 3 for supporting the punching splash-proof frame 1 is fixedly installed at the bottom of the punching splash-proof frame 1, and a perforation is opened on the first clamping frame 9. The diameter of the perforation is larger than the drill bit 14, so that the drill bit 14 can punch smoothly.

[0021] See also Figures 1 to 2 The outer sides of the first clamping frame 9 and the second clamping frame 10 are fixedly connected with a cylinder 11. Under the push of the cylinder 11, the first clamping frame 9 and the second clamping frame 10 can clamp the aluminum frame 6. One end of the cylinder 11 is fixed to the inner wall of the punching splash-proof frame 1, and the bottom end of the inner wall of the punching splash-proof frame 1 is fixedly connected with a grid-shaped support frame 8, which enables the aluminum frame 6 to be punched stably and ensures the smooth falling of waste chips. The bottom of the aluminum frame 6 is in contact with the top of the support frame 8.

[0022] See also Figures 1 to 3 The two ends of the roller brush 7 are movably connected to the inner wall of the punched splash-proof frame 1. The roller brush 7 can be rotated in a fixed position on the punched splash-proof frame 1, and a transmission belt 12 is provided at one end of the roller brush 7. Under the transmission of the transmission belt 12, the roller brush 7 can rotate. A first motor 13 is fixedly installed on the outer side of the punched splash-proof frame 1. The output shaft of the first motor 13 is connected to one of the roller brushes 7. Driven by the output shaft of the first motor 13, the roller brush 7 can rotate. The first motor 13 is a prior art and will not be described here.

[0023] See also Figures 1 to 6 The punching assembly includes a linkage column 16, which is movably mounted on the bottom of the side frame 4. The linkage column 16 can rotate at a fixed position on the side frame 4. A second motor 15 is fixedly installed on the top of one end of the side frame 4. The output shaft of the second motor 15 is connected to the top of the linkage column 16. Driven by the output shaft of the second motor 15, the linkage column 16 can rotate. The second motor 15 is a prior art and will not be described in detail here.

[0024] See also Figures 1 to 6 The punching assembly also includes an outer sleeve 5, an electric push rod 17, an air inlet valve plate 18, and an air outlet valve plate 20. The bottom end of the linkage column 16 extends into the interior of the outer sleeve 5 and is fixed with the electric push rod 17. Driven by the linkage column 16, the electric push rod 17 can rotate. The bottom end of the electric push rod 17 is fixed to the bottom end of the inner part of the outer sleeve 5. The movement of the outer sleeve 5 relative to the linkage column 16 can change the internal space of the outer sleeve 5. The bottom end of the outer sleeve 5 is fixed to the drill bit 14. Driven by the outer sleeve 5, the drill bit 14 can punch holes smoothly.

[0025] See also Figures 1 to 6The top of the outer sleeve 5 is socketed with the outer side of the linkage column 16, and the top inside the outer sleeve 5 is movably connected with an air inlet valve plate 18 that can be opened toward the outer sleeve 5. The air inlet valve plate 18 can move along the fixed track on the outer sleeve 5. The bottom end of the inner part of the outer sleeve 5 is movably connected with an air outlet valve plate 20 that can be opened toward the outside of the outer sleeve 5. The air outlet valve plate 20 can move along the fixed track on the outer sleeve 5.

[0026] In summary, when the solar aluminum frame punching device that is easy to adjust is used, the aluminum frame 6 is passed through the through hole on the punching anti-splash frame 1, and then under the push of the cylinder 11, the first clamping frame 9 and the second clamping frame 10 can clamp and limit the aluminum frame 6, and then under the drive of the electric push rod 17, the outer sleeve 5 can drive the drill bit 14 to move downward. When moving downward, the space inside the outer sleeve 5 gradually expands, so that the air pressure inside the outer sleeve 5 is less than the atmospheric pressure, and then the air intake valve plate 18 is pushed to open, and under the drive of the output shaft of the second motor 15, the linkage column 16 is rotated, and then the outer sleeve 5 can drive The drill bit 14 rotates to punch holes in the aluminum frame 6, and under the support of the first clamping frame 9, the aluminum frame 6 can be punched stably, and then when the outer sleeve 5 moves upward, the space inside the outer sleeve 5 is gradually compressed, and then the air outlet valve plate 20 is opened, and air is blown to the drill bit 14, so that the waste chips on it can be fully separated, and driven by the output shaft of the first motor 13, the support frame 8 can rotate, and under the drive of the transmission belt 12, the roller brush 7 can clean the waste chips on the aluminum frame 6 when the aluminum frame 6 is pulled out, so that the waste chips can smoothly pass through the conical funnel 2 and fall down.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable solar aluminum frame punching device, comprising a punching anti-splash frame and an aluminum frame, characterized in that: Both sides of the punching anti-splash frame are provided with through openings for the aluminum frame to pass through, and a first clamping frame and a cylinder that can clamp the aluminum frame in multiple ways are installed inside the punching anti-splash frame. A conical funnel is installed at the bottom of the punching anti-splash frame, and a side frame is fixedly installed on the outside of the punching anti-splash frame. A retractable punching assembly is installed at the bottom of one end of the side frame, and the punching assembly includes a drill bit. The punching assembly can blow air to the drill bit when it rises, and a roller brush that rotates to clean waste chips on the aluminum frame is installed inside the punching anti-splash frame.

2. The adjustable solar aluminum frame punching device according to claim 1 is characterized in that: A fixing bracket for supporting the punching anti-splash frame is fixedly installed on the bottom of the punching anti-splash frame, and a through hole is opened on the first clamping frame, and the diameter of the through hole is larger than the drill bit.

3. The adjustable solar aluminum frame punching device according to claim 2 is characterized in that: The outer sides of the first clamping frame and the second clamping frame are fixedly connected with a cylinder, one end of the cylinder is fixed to the inner wall of the perforated splash-proof frame, and the bottom end of the inner wall of the perforated splash-proof frame is fixedly connected with a grid-shaped support frame, and the bottom of the aluminum frame is in contact with the top of the support frame.

4. The adjustable solar aluminum frame punching device according to claim 3 is characterized by: The two ends of the roller brush are movably connected to the inner wall of the perforated splash-proof frame, and a transmission belt is provided at one end of the roller brush. A first motor is fixedly installed on the outer side of the perforated splash-proof frame, and the output shaft of the first motor is connected to one of the roller brushes.

5. The adjustable solar aluminum frame punching device according to claim 4 is characterized in that: The punching assembly includes a linkage column, which is movably mounted on the bottom of the side frame. A second motor is fixedly installed on the top of one end of the side frame, and the output shaft of the second motor is connected to the top of the linkage column.

6. The adjustable solar aluminum frame punching device according to claim 5 is characterized in that: The punching assembly also includes an outer sleeve, an electric push rod, an air inlet valve plate, and an air outlet valve plate. The bottom end of the linkage column extends into the interior of the outer sleeve and is fixed with an electric push rod. The bottom end of the electric push rod is fixed to the bottom end of the interior of the outer sleeve, and the bottom end of the outer sleeve is fixed to the drill bit.

7. The adjustable solar aluminum frame punching device according to claim 6, characterized in that: The top of the outer sleeve is socketed with the outer side of the linkage column, and the top of the inner part of the outer sleeve is movably connected with an intake valve plate that can be opened toward the inner part of the outer sleeve, and the bottom end of the inner part of the outer sleeve is movably connected with an outlet valve plate that can be opened toward the outside of the outer sleeve. The bottom of the intake valve plate is fixedly connected with an intake spring, and the bottom end of the intake spring is fixed to the outer sleeve. The top of the outlet valve plate is fixedly connected with an outlet spring, and the top end of the outlet spring is fixed to the outer sleeve.