Ultrasonic knife head forming device
The hydraulic cylinder-driven top plate and positioning rod structure, combined with the plug-in method of the U-shaped clamping seat and the clamping block slide rod, solves the time-consuming and labor-intensive problem of mold replacement in the ultrasonic knife head forming device, realizes convenient replacement and stable fixation, and improves processing efficiency and stability.
Patent Information
- Application Number
- CN202422782187.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing ultrasonic scalpel head forming device consumes time and energy during mold replacement, which affects processing efficiency and the device lacks stability.
The top plate and positioning rod structure driven by a hydraulic cylinder, combined with the plug-in method of the U-shaped card seat and the card block slide rod, can realize the convenient replacement of the upper die seat, and the stable fixation of the lower die seat is ensured by the L-shaped block and positioning seat. The servo motor is used to drive the rotating plate to adjust the displacement plate to improve the stability of the device.
It realizes flexible and convenient replacement of the upper die base, improves the processing efficiency and stability of the ultrasonic knife head forming device, simplifies the operation process, and improves the overall processing efficiency.
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Figure CN223395797U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic knife processing, in particular to an ultrasonic knife head forming device. Background Art
[0002] The main working mechanism of the ultrasonic scalpel is that the host outputs an electrical signal, and the transducer uses the electrostrictive effect or magnetostrictive effect to convert ultrasonic electrical energy into mechanical energy to generate high-frequency vibration. Through the amplification and coupling of the amplitude transformer, the blade is driven to work and transmit energy to local tissues of the human body, thereby achieving the purpose of surgical treatment. The processing of the ultrasonic scalpel blade often requires the use of a mold forming device.
[0003] The prior art discloses patent application number "CN202323369903.0", which is an ultrasonic tool processing and forming device with improved precision, including: a processing table, a material storage box, a tool holder and an ultrasonic tool. By setting a fixed vertical plate, a fixed push rod, a fixed circular plate and an anti-slip pad, the material can be quickly clamped and fixed, so that the material is not easy to shake during the cutting process of the ultrasonic tool, thereby improving the processing precision and accuracy.
[0004] This forming device can only improve the processing precision and accuracy. However, in actual use, since the forming device often adopts pressing or pouring to form the ultrasonic knife head, the upper mold is prone to damage with long-term use, resulting in the inability to conveniently replace the upper mold fixed with bolts, which is time-consuming and affects the processing efficiency of the ultrasonic knife head forming device, making it inconvenient to use. Utility Model Content
[0005] The purpose of the present invention is to provide an ultrasonic scalpel head forming device to solve the problems raised in the above background technology.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] An ultrasonic scalpel head forming device includes a base plate, a lower die base is fixedly provided on the upper side of the base plate, an L-shaped frame is fixedly installed on the upper side of the base plate, a hydraulic cylinder is connected to the lower side of the L-shaped frame, a top plate is fixedly provided on the lower side of the hydraulic cylinder, four positioning rods are slidably engaged with the interior of the top plate, and the lower sides of the four positioning rods are fixedly connected to the upper die base;
[0008] Two symmetrically arranged U-shaped plates are installed on the upper side of the top plate. Both ends of the two U-shaped plates are slidably connected with block slides for fixing the upper mold base. A first spring is fixedly connected between the four block slides and the U-shaped plates. Both ends of the top plate and the upper mold base are clamped with U-shaped bases, and the upper side of the top plate is threadedly connected with a first bolt for fixing the U-shaped base.
[0009] Preferably, two symmetrically arranged horizontal plates are installed on the upper side of the base plate, the inner sides of the two horizontal plates are connected to two round rods, the outer surfaces of the two round rods are slidingly connected to two symmetrically arranged displacement plates, and the inner sides of the two displacement plates are connected to a positioning seat for fixing the lower mold seat.
[0010] Preferably, the inner side surface of the base plate is fixedly connected to a reinforcement plate, an L-shaped fixing plate is installed on the lower side of the base plate, a rotating shaft seat is rotatably connected between the reinforcement plate and the L-shaped fixing plate, and U-shaped seats are respectively installed on the lower sides of the two displacement plates. The two U-shaped seats and the interior of the rotating shaft seat are all rotatably installed together with the rotating plate, the lower side of the rotating shaft seat passes through the L-shaped fixing plate and extends to the lower side of the L-shaped fixing plate, and a servo motor is installed on the lower side of the rotating shaft seat through the motor mounting plate.
[0011] Preferably, both ends of the top plate are connected with T-shaped sliders, and four vertical concave plates are respectively clamped on the upper side of the lower mold base. Both ends of the lower mold base are threadedly connected with two third bolts for fixing the vertical concave plates. The T-shaped slider is located inside the vertical concave plate, and one side of the T-shaped slider is slidably connected to the inside of the vertical concave plate.
[0012] Preferably, the upper side of the bottom plate is slidably connected to four L-shaped blocks for fixing the lower mold base, and the upper side of the bottom plate is respectively installed with four side plates, and the inside of the four side plates are slidably clamped with L-shaped plugs for fixing the L-shaped blocks.
[0013] Preferably, one side of the block slide rod passes through the U-shaped plate and extends to the inner side of the U-shaped plate, the inner sides of the four block slide rods are connected to connecting plates, and limiting support plates are installed at both ends of the four connecting plates. The limiting support plates are located inside the U-shaped plate, and one side of the two connecting plates is threadedly connected to a second bolt, and one side of the second bolt passes through the connecting plate and extends to the other side of the connecting plate.
[0014] Preferably, the interior of each of the four positioning rods is provided with a through positioning hole, the positioning hole is adapted to the block slide rod, and one side of the block slide rod is engaged with the interior of the positioning rod through the positioning hole.
[0015] Preferably, both ends of the lower die base are provided with a card slot, the card slot is adapted to the positioning seat, and the inner side surface of the positioning seat is card-connected with the two ends of the lower die base through the card slot.
[0016] Beneficial effects of the utility model:
[0017] 1. The utility model positions the upper die seat by using a U-shaped card seat and a card block slide rod. In this way, a new upper die seat can be flexibly and conveniently replaced by plugging in a plug-in manner, without the need to use cumbersome bolts to fix the upper die. The operation is time-saving and labor-saving, thereby improving the processing efficiency of the ultrasonic knife head forming device;
[0018] 2. The utility model can conveniently clamp and fix the lower die base by using L-shaped blocks and positioning seats to ensure the stability of the entire forming device. Then the hydraulic cylinder drives the upper die base to move downward, allowing the upper die base to enter the interior of the lower die base so that the ultrasonic knife head can be pressed and formed. At the same time, four T-shaped sliders are used to allow the upper die base to move up and down smoothly at the four vertical concave plates, so that the ultrasonic knife head forming work can proceed smoothly. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, it is possible for a person skilled in the art to derive other drawings based on these drawings without inventive effort.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This utility model Figure 1 Installation diagram of the middle positioning rod and the card block slide rod;
[0022] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;
[0023] Figure 4 This utility model Figure 1 Schematic diagram of the installation of the middle round rod and displacement plate;
[0024] Figure 5 This utility model Figure 1 Installation diagram of the middle U-shaped seat, shaft seat and rotating plate;
[0025] The reference numerals in the figures are as follows:
[0026] 1. Bottom plate; 2. Lower die base; 3. Horizontal plate; 4. Round rod; 5. L-shaped block; 6. L-shaped frame; 7. Hydraulic cylinder; 8. Top plate; 9. Positioning rod; 10. Upper die base; 11. U-shaped plate; 12. Block slide bar; 13. First spring; 14. Connecting plate; 15. Limiting support plate; 16. U-shaped holder; 17. First bolt; 18. Second bolt; 19. Side plate; 20. L-shaped insert plate; 21. Vertical concave plate; 22. Third bolt; 23. T-shaped slider; 24. Displacement plate; 25. Positioning seat; 26. Reinforcement plate; 27. L-shaped fixing plate; 28. Rotating shaft seat; 29. U-shaped seat; 30. Rotating plate; 31. Servo motor; 32. Positioning hole; 99. Slot. DETAILED DESCRIPTION
[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] like Figures 1 to 5 As shown, an ultrasonic scalpel tip forming device includes a base plate 1, a lower die base 2 is fixedly provided on the upper side of the base plate 1, an L-shaped frame 6 is fixedly installed on the upper side of the base plate 1, and a hydraulic cylinder 7 is connected to the lower side of the L-shaped frame 6. The hydraulic cylinder 7 is driven by a hydraulic system, is easy to operate, and can provide smooth and synchronous lifting and lowering movements. A top plate 8 is fixedly provided on the lower side of the hydraulic cylinder 7, and four positioning rods 9 are respectively slidably engaged with the interior of the top plate 8. The lower sides of the four positioning rods 9 are fixedly connected to the upper die base 10.
[0029] Two symmetrically arranged U-shaped plates 11 are installed on the upper side of the top plate 8. Both ends of the two U-shaped plates 11 are slidably connected with a block slide rod 12 for fixing the upper mold base 10. A first spring 13 is fixedly connected between the four block slide rods 12 and the U-shaped plates 11. Both ends of the top plate 8 and the upper mold base 10 are clamped with a U-shaped clamping seat 16. The upper side of the top plate 8 is threadedly connected with a first bolt 17 for fixing the U-shaped clamping seat 16.
[0030] Two symmetrically arranged horizontal plates 3 are installed on the upper side of the base plate 1. The inner sides of the two horizontal plates 3 are connected to two round rods 4. The outer surfaces of the two round rods 4 are slidably connected to two symmetrically arranged displacement plates 24. The inner sides of the two displacement plates 24 are connected to positioning seats 25 for fixing the lower mold base 2. Through the installation and use of the displacement plates 24 and the positioning seats 25, the two displacement plates 24 can drive the positioning seats 25 to move smoothly on the two round rods 4, so as to be used for installing or disassembling the lower mold base 2, which is easy to use.
[0031] A reinforcement plate 26 is fixedly connected to the inner side surface of the base plate 1, and an L-shaped fixed plate 27 is installed on the lower side of the base plate 1. A rotating shaft seat 28 is rotatably connected between the reinforcement plate 26 and the L-shaped fixed plate 27. U-shaped seats 29 are respectively installed on the lower sides of the two displacement plates 24. A rotating plate 30 is rotatably installed inside the two U-shaped seats 29 and the rotating shaft seat 28. The lower side of the rotating shaft seat 28 passes through the L-shaped fixed plate 27 and extends to the lower side of the L-shaped fixed plate 27. A servo motor 31 is installed on the lower side of the rotating shaft seat 28 through the motor mounting plate.
[0032] Both ends of the top plate 8 are connected with T-shaped sliders 23, and four vertical concave plates 21 are respectively clamped on the upper side of the lower die base 2. Both ends of the lower die base 2 are threadedly connected with two third bolts 22 for fixing the vertical concave plates 21. The T-shaped slider 23 is located inside the vertical concave plates 21, and one side of the T-shaped slider 23 is slidably connected to the inside of the vertical concave plates 21. By installing and using the vertical concave plates 21 and the T-shaped slider 23, the T-shaped slider 23 is moved up and down at the vertical concave plates 21, so that the entire upper die base 10 can stably perform molding work.
[0033] The upper side of the base plate 1 is slidably connected to four L-shaped stoppers 5 for fixing the lower die base 2. Four side plates 19 are installed on the upper side of the base plate 1. The insides of the four side plates 19 are slidably clamped with L-shaped plug plates 20 for fixing the L-shaped stoppers 5.
[0034] One side of the block slide 12 passes through the U-shaped plate 11 and extends to the inner side surface of the U-shaped plate 11. The inner sides of the four block slides 12 are connected to a connecting plate 14. Both ends of the four connecting plates 14 are installed with a limiting support plate 15. The limiting support plate 15 is located inside the U-shaped plate 11. Through the setting of the limiting support plate 15, the limiting support plate 15 can make the connecting plate 14 and the block slide 12 more stable and firm. One side of the two connecting plates 14 is threadedly connected with a second bolt 18. Through the setting of the second bolt 18, as long as the two connecting plates 14 are pressed at the same time, the two connecting plates 14 are moved toward each other, which is used to make the block slide 12 move away from the positioning rod 9 so as to release the limit on the upper mold base 10. At the same time, the second bolt 18 is rotated to the other connecting plate 14 to limit and accommodate the two elastic block slides 12. One side of the second bolt 18 passes through the connecting plate 14 and extends to the other side of the connecting plate 14.
[0035] A through positioning hole 32 is formed inside each of the four positioning rods 9 . The positioning hole 32 matches the block slide rod 12 . One side of the block slide rod 12 is engaged with the inside of the positioning rod 9 through the positioning hole 32 .
[0036] Both ends of the lower die base 2 are provided with a clamping groove 99 , which is adapted to the positioning base 25 , and the inner side surface of the positioning base 25 is clamped with the two ends of the lower die base 2 through the clamping groove 99 .
[0037] The working principle of the ultrasonic knife head forming device provided by the utility model is as follows:
[0038] The two U-shaped clamping seats 16 are clamped to the two ends of the top plate 8 and the upper mold base 10 to fix the upper mold base 10, and then the two first bolts 17 are rotated respectively so that the first bolts 17 can squeeze and fix the U-shaped clamping seats 16 to ensure the stability of the upper mold base 10 during installation. Then, the second bolts 18 of the two connecting plates 14 are rotated in sequence to release the limit of the two sets of connecting plates 14. The elastic force of the first spring 13 can allow the four clamping block slides 12 to be changed from the limited state to the released state. At this time, the four clamping block slides 12 can be clamped to the positioning holes 32 of the positioning rods 9 to further fix the upper mold base 10. In this way, the new upper mold base 10 can be flexibly and conveniently replaced by plugging in, without the need to use cumbersome bolts to fix the upper mold, which saves time and effort in operation, thereby improving the processing efficiency of the ultrasonic knife head forming device;
[0039] The lower die base 2 is placed on the bottom plate 1, and then the four L-shaped stoppers 5 are moved upward respectively, and then the L-shaped plug plate 20 is pushed to clamp and fix the L-shaped stoppers 5. At this time, the four L-shaped stoppers 5 can be used to locate the position of the lower die base 2, and then the output shaft of the servo motor 31 drives the rotating shaft seat 28 to rotate to drive the two rotating plates 30 to rotate and adjust at the same time, so that the two displacement plates 24 move toward each other on the two round rods 4, and the positioning seats 25 at the two displacement plates 24 are clamped to the two ends of the lower die base 2 to clamp and fix the lower die base 2 to ensure the stability of the entire forming device. Then the hydraulic cylinder 7 drives the upper die base 10 to move downward, allowing the upper die base 10 to enter the interior of the lower die base 2 so that the ultrasonic knife head can be pressed and formed. At the same time, the four T-shaped sliders 23 can be used to allow the upper die base 10 to move up and down smoothly at the four vertical concave plates 21, so that the ultrasonic knife head forming work can proceed smoothly.
[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. An ultrasonic scalpel head forming device, comprising a base plate (1), characterized in that: A lower die base (2) is fixedly provided on the upper side of the bottom plate (1), an L-shaped frame (6) is fixedly installed on the upper side of the bottom plate (1), a hydraulic cylinder (7) is connected to the lower side of the L-shaped frame (6), a top plate (8) is fixedly provided on the lower side of the hydraulic cylinder (7), four positioning rods (9) are slidably engaged with the interior of the top plate (8), and an upper die base (10) is fixedly connected to the lower side of the four positioning rods (9); Two symmetrically arranged U-shaped plates (11) are installed on the upper side of the top plate (8), and both ends of the two U-shaped plates (11) are slidably connected with a block slide rod (12) for fixing the upper die seat (10), and a first spring (13) is fixedly connected between the four block slide rods (12) and the U-shaped plates (11), and both ends of the top plate (8) and the upper die seat (10) are clamped with a U-shaped clamping seat (16), and the upper side of the top plate (8) is threadedly connected with a first bolt (17) for fixing the U-shaped clamping seat (16).
2. The ultrasonic scalpel tip forming device according to claim 1, characterized in that: Two symmetrically arranged transverse plates (3) are installed on the upper side of the base plate (1); the inner side surfaces of the two transverse plates (3) are connected to two round rods (4); the outer surfaces of the two round rods (4) are slidably connected to two symmetrically arranged displacement plates (24); the inner side surfaces of the two displacement plates (24) are both connected to a positioning seat (25) for fixing the lower die seat (2).
3. The ultrasonic scalpel tip forming device according to claim 2, characterized in that: The inner side surface of the base plate (1) is fixedly connected with a reinforcement plate (26), the lower side of the base plate (1) is installed with an L-shaped fixed plate (27), a rotating shaft seat (28) is rotatably connected between the reinforcement plate (26) and the L-shaped fixed plate (27), the lower sides of the two displacement plates (24) are respectively installed with U-shaped seats (29), and a rotating plate (30) is rotatably installed inside the two U-shaped seats (29) and the rotating shaft seat (28), the lower side of the rotating shaft seat (28) passes through the L-shaped fixed plate (27) and extends to the lower side of the L-shaped fixed plate (27), and a servo motor (31) is installed on the lower side of the rotating shaft seat (28) through a motor mounting plate.
4. The ultrasonic scalpel tip forming device according to claim 1, characterized in that: Both ends of the top plate (8) are connected with T-shaped sliders (23), the upper side of the lower die base (2) is respectively clamped with four vertical concave plates (21), both ends of the lower die base (2) are threadedly connected with two third bolts (22) for fixing the vertical concave plates (21), the T-shaped slider (23) is located inside the vertical concave plates (21), and one side of the T-shaped slider (23) is slidably connected to the inside of the vertical concave plates (21).
5. The ultrasonic scalpel tip forming device according to claim 1, characterized in that: The upper side of the base plate (1) is slidably connected to four L-shaped stoppers (5) for fixing the lower die base (2), and the upper side of the base plate (1) is respectively installed with four side plates (19), and the insides of the four side plates (19) are slidably connected to L-shaped plug plates (20) for fixing the L-shaped stoppers (5).
6. The ultrasonic scalpel tip forming device according to claim 1, characterized in that: One side of the block slide rod (12) passes through the U-shaped plate (11) and extends to the inner side of the U-shaped plate (11); the inner sides of the four block slide rods (12) are connected to a connecting plate (14); both ends of the four connecting plates (14) are installed with a limiting support plate (15); the limiting support plate (15) is located inside the U-shaped plate (11); one side of the two connecting plates (14) is threadedly connected to a second bolt (18); one side of the second bolt (18) passes through the connecting plate (14) and extends to the other side of the connecting plate (14).
7. The ultrasonic scalpel tip forming device according to claim 1, characterized in that: A through positioning hole (32) is provided inside each of the four positioning rods (9), and the positioning hole (32) is adapted to the block slide rod (12). One side of the block slide rod (12) is engaged with the inside of the positioning rod (9) through the positioning hole (32).
8. The ultrasonic scalpel tip forming device according to claim 2, characterized in that: Both ends of the lower die base (2) are provided with a clamping groove (99), the clamping groove (99) is adapted to the positioning base (25), and the inner side surface of the positioning base (25) is clamped with the two ends of the lower die base (2) through the clamping groove (99).
Citation Information
Patent Citations
Ultrasonic cutter machining and forming device capable of improving precision
CN221456141U