P-type pipe conveying device for splicing ton barrel frames

Abstract

The utility model relates to the technical field of IBC ton buckets, and discloses a P-type pipe conveying device for ton bucket frame splicing, which comprises a storage rack and a conveying rack, the conveying rack is arranged at one end of the storage rack, a storage bin is arranged on one side of the storage rack, a flat-top chain wheel assembly is arranged on the top of the storage rack, and the flat-top chain wheel assembly is arranged on the conveying rack. A material pushing assembly is arranged on the other side of the material storage frame, a pressing wheel feeding assembly is arranged at one end of the top of the conveying frame, a belt conveying assembly is arranged on the upper surface of the conveying frame, and a lifting sliding plate assembly is arranged on one side of the conveying frame. According to the P-type pipe conveying device for splicing of the ton barrel frame, the problem of the pipe feeding efficiency is solved, manual material arrangement is replaced, the labor intensity is reduced, and automatic operation is achieved. Meanwhile, in cooperation with other automatic mechanisms, the material placing speed and precision are improved, the production efficiency is further improved, and the labor cost and expense are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of IBC ton barrels, in particular to a P-type pipe material conveying device for splicing ton barrel frames. Background Art

[0002] IBCs, with their lightweight, high-strength, and corrosion-resistant properties, are widely used in the chemical, pharmaceutical, food, and coatings industries, making them essential tools for modern storage and transportation of liquid products. IBCs consist of an inner container, or liner, and an outer metal frame. The liner is blow-molded from high-density polyethylene, offering high strength, corrosion resistance, and excellent hygiene. The outer frame ensures greater safety and reliability during use.

[0003] According to the application number 202223327087.2, a ton barrel frame structure is disclosed, including a basic frame, an external frame structure is provided on the basic frame, the external frame structure includes a frame component and a limiting component, the frame component includes a bottom plate, a top plate, four adjustment components and a transmission component, the limiting component includes a limiting component and a fixing component, the bottom plate is fixedly connected to the bottom of the basic frame, and the four corners of the bottom of the bottom plate are fixedly connected to rollers, the top plate is fixedly connected to the top of the basic frame, the adjusting component includes a screw rod rotatably connected to the top plate, the outer surface of the screw rod is threadedly connected to a moving cylinder, the bottom of the moving cylinder passes through the bottom plate and is fixedly connected to a base, and the top of the moving cylinder is fixedly connected to a limiting plate. In the present utility model, a height difference can be created between a large ton barrel and a small ton barrel, thereby accelerating the packaging efficiency, while preventing the connecting pipe from shaking and the raw materials from splashing out during discharge, and the rotating plate can also be limited.

[0004] The following problems still exist in actual use:

[0005] The metal outer frame of a ton barrel is made of multiple pipes that are spliced ​​and welded together. During the processing of the existing metal outer frame, the pipes are all manually loaded. However, due to the large number of pipes, this loading method is very time-consuming and inefficient, and directly affects the processing efficiency of the ton barrel. Utility Model Content

[0006] To address the shortcomings of existing technologies, the present invention provides a P-type pipe feeding device for ton barrel frame splicing. This device improves pipe feeding efficiency, replaces manual material handling, reduces labor intensity, and achieves automated operation. This mechanism is used for storing and feeding P-type pipes, improving production efficiency and reducing labor costs and expenses, thus resolving the problems raised in the previous technology.

[0007] The utility model provides the following technical solutions: a P-type tube feeding device for splicing ton barrel frames, comprising a storage rack and a conveying rack, wherein the conveying rack is arranged at one end of the storage rack, a storage bin is arranged on one side of the storage rack, a flat-top sprocket assembly is arranged on the top of the storage rack, a pushing assembly is arranged on the other side of the storage rack, a pressure wheel feeding assembly is arranged on one end of the top of the conveying rack, a belt conveying assembly is arranged on the upper surface of the conveying rack, and a lifting slide assembly is arranged on one side of the conveying rack.

[0008] Preferably, the storage bin is fixedly connected to one side of the storage rack, the flat-top sprocket assembly is fixedly connected to the top of the storage rack, and a stop block and an induction switch are provided at the front end of the flat-top sprocket assembly.

[0009] Preferably, the pushing assembly includes a cylinder 1, a hook plate, and a spring assembly. The top of the storage rack is fixedly connected to the cylinder 1, the output shaft of the cylinder 1 is fixedly connected to the hook plate, and the spring assembly is fixedly installed on one side of the hook plate.

[0010] Preferably, the pressure wheel feeding assembly includes a frame, a second cylinder, a pressure wheel, a motor, a first pulley, a transmission belt, a conveyor wheel, and a second pulley. The upper surface of the conveyor frame is fixedly connected to the frame, the top of the frame is fixedly installed with the second cylinder, the output shaft of the second cylinder is fixedly installed with the pressure wheel, the bottom of the frame is fixedly installed with the motor, the output shaft of the motor is fixedly connected with the first pulley, the inner side of the frame is rotatably connected to the conveyor wheel, one side of the conveyor wheel is fixedly connected with the second pulley, a transmission belt is sleeved between the second pulley and the first pulley, and the second pulley and the first pulley are rotatably connected through the transmission belt.

[0011] Preferably, the belt conveyor assembly is composed of a multi-section belt conveyor mechanism, the belt conveyor assembly is fixedly mounted on the upper surface of the conveyor frame, and the front end of the belt conveyor assembly is equipped with a hard limit and a sensor.

[0012] Preferably, the lifting slide assembly includes a vertical plate, a third cylinder, a rack, a connecting rod, a gear, a sliding plate, and a guide groove. There are three vertical plates, which are respectively fixedly mounted on one side of the conveying frame, wherein the vertical plates on the left and right sides are fixedly mounted with a third cylinder, the output shaft of the third cylinder is fixedly connected to the sliding plate, the upper surface of the sliding plate is provided with a guide groove, the bottom of the sliding plate is fixedly connected to the rack, one side of the conveying frame is rotatably connected to a connecting rod, and three places on the surface of the rack are fixedly connected to gears, and the gear and rack are meshed with each other.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The P-type pipe feeding device used in the ton barrel frame splicing solves the problem of pipe feeding efficiency, replaces manual material feeding, reduces labor intensity, and realizes automated operation. At the same time, it cooperates with other automated mechanisms to improve the speed and accuracy of material feeding, further improve production efficiency, and reduce labor costs and expenses. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a P-type pipe feeding device for ton barrel frame splicing provided by the utility model;

[0016] Figure 2 This is a side structural diagram of a storage rack of a P-type pipe feeding device for splicing ton barrel frames provided by the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of a pusher assembly of a P-type pipe feeding device for ton barrel frame splicing provided by the utility model;

[0018] Figure 4 This is a side structural diagram of a conveyor frame of a P-type pipe conveying device for splicing ton barrel frames provided by the utility model;

[0019] Figure 5 This is a schematic structural diagram of a pressure wheel feeding assembly of a P-type pipe feeding device for ton barrel frame splicing provided by the utility model;

[0020] Figure 6 This is a schematic structural diagram of a belt conveyor assembly of a P-type pipe conveying device for ton barrel frame splicing provided by the utility model;

[0021] Figure 7 This is a schematic structural diagram of a lifting slide assembly of a P-type pipe conveying device for splicing ton barrel frames provided by the utility model.

[0022] In the figure: 1. Storage rack; 2. Conveyor rack; 3. Storage bin; 4. Flat-top sprocket assembly; 5. Pusher assembly; 501. Cylinder 1; 502. Hook plate; 503. Spring assembly; 6. Pressure wheel feeding assembly; 601. Frame; 602. Cylinder 2; 603. Pressure wheel; 604. Motor; 605. Pulley 1; 606. Transmission belt; 607. Conveyor wheel; 608. Pulley 2; 7. Belt conveyor assembly; 8. Lifting slide assembly; 801. Vertical plate; 802. Cylinder 3; 803. Rack; 804. Connecting rod; 805. Gear; 806. Sliding plate; 807. Guide groove. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1 to 7 A P-type pipe feeding device for splicing ton barrel frames includes a storage rack 1 and a conveying rack 2. The conveying rack 2 is arranged at one end of the storage rack 1. A storage bin 3 is provided on one side of the storage rack 1. A flat-top sprocket assembly 4 is provided on the top of the storage rack 1. A pushing assembly 5 is provided on the other side of the storage rack 1. A pressure wheel feeding assembly 6 is provided on one end of the top of the conveying rack 2. A belt conveying assembly 7 is provided on the upper surface of the conveying rack 2. A lifting slide assembly 8 is provided on one side of the conveying rack 2.

[0025] This device solves the problem of pipe feeding efficiency, replaces manual material swinging, reduces labor intensity, and realizes automated operation. At the same time, it cooperates with other automated mechanisms to improve the speed and accuracy of material swinging, further improve production efficiency, and reduce labor costs and expenses.

[0026] See also Figures 1 to 3 , the storage bin 3 is fixedly connected to one side of the storage rack 1, the flat-top sprocket assembly 4 is fixedly connected to the top of the storage rack 1, the front end of the flat-top sprocket assembly 4 is provided with a stopper and an induction switch, the pushing assembly 5 includes a cylinder 501, a hook plate 502, and a spring assembly 503, the top of the storage rack 1 is fixedly connected to the cylinder 501, the output shaft of the cylinder 501 is fixedly connected to the hook plate 502, and a spring assembly 503 is fixedly installed on one side of the hook plate 502;

[0027] The cylinder 501 is used as the power to pull the hook plate 502, which pulls the front end of the pipe material and pushes it toward the conveyor frame 2 for a distance. During the return stroke, the spring assembly 503 is installed on the hook plate 502 to make the hook plate 502 contract inward and no longer push the material behind.

[0028] See also Figures 4 and 5, the pressure wheel feeding assembly 6 includes a frame 601, a second cylinder 602, a pressure wheel 603, a motor 604, a pulley 605, a transmission belt 606, a conveyor wheel 607, and a second pulley 608. The upper surface of the conveyor frame 2 is fixedly connected to the frame 601. The top of the frame 601 is fixedly mounted with a second cylinder 602. The output shaft of the second cylinder 602 is fixedly mounted with a pressure wheel 603. The bottom of the frame 601 is fixedly mounted with a motor 604. The output shaft of the motor 604 is fixedly connected with a pulley 1 605. The inner side of the frame 601 is rotatably connected to the conveyor wheel 607. One side of the conveyor wheel 607 is fixedly connected with a pulley 2 608. A transmission belt 606 is sleeved between the pulley 2 608 and the pulley 1 605. The pulley 2 608 and the pulley 1 605 are rotatably connected through the transmission belt 606.

[0029] When the pushing assembly 5 moves to its proper position, the pinch wheel 603 presses down to continue conveying the pipe material forward until the pipe material is completely conveyed to the specified length and then the pinch wheel 603 returns.

[0030] See also Figures 6 and 7 , the belt conveyor assembly 7 is composed of a multi-section belt conveyor mechanism, the belt conveyor assembly 7 is fixedly mounted on the upper surface of the conveyor frame 2, the front end of the belt conveyor assembly 7 is equipped with a hard limit and a sensor, the lifting slide assembly 8 includes a vertical plate 801, a cylinder three 802, a rack 803, a connecting rod 804, a gear 805, a sliding plate 806, and a guide groove 807. There are three vertical plates 801, and they are respectively fixed on one side of the conveyor frame 2, wherein the vertical plates 801 on the left and right sides are fixedly mounted with cylinder three 802, the output shaft of cylinder three 802 is fixedly connected to the sliding plate 806, the upper surface of the sliding plate 806 is provided with a guide groove 807, and the bottom of the sliding plate 806 is fixedly connected to the rack 803, one side of the conveyor frame 2 is rotatably connected to the connecting rod 804, and the surface of the rack 803 is fixedly connected with gears 805 at three points, and the gear 805 and the rack 803 are meshed with each other;

[0031] Through the transmission of gear 805 and connecting rod 804, the three lifting slide assembly 8 can be lifted synchronously to lift the pipe material. The top of the sliding plate 806 is equipped with a P-shaped pipe profiling guide groove 807, which can better fix the pipe material and prevent the pipe material from tilting and deviating.

[0032] In the present invention, the working principle of the device is as follows:

[0033] The bundled P-shaped pipe material is placed in the storage bin 3 by a crane or a forklift, and then manually taken out from the storage bin 3 and placed on the flat-top sprocket assembly 4 in the required direction, and the pipe material is moved to the specified position. The front end of the flat-top sprocket assembly 4 is provided with a stopper and an induction switch to limit the pipe material. At the same time, the switch senses the material and prepares for the next action. After sensing the material, the cylinder 1 501 is used as the power to pull the hook plate 502. The hook plate 502 pulls the front end of the pipe material and pushes it a distance in the direction of the conveyor 2. During the return stroke, the spring assembly 503 is installed on the hook plate 502 to make the hook plate 502 retract inward and no longer push the material behind. When the pushing assembly 5 moves into place, the cylinder 2 602 drives the pressure wheel 603 to press down, starts the motor 604, and cooperates with the pulley 1 605, The transmission belt 606 and the second pulley 608 drive the conveying wheel 607 to rotate and continue to convey the pipe material forward until the pipe material is completely delivered to the specified length and the pressure wheel 603 returns. Then the pressure wheel feeding assembly 6 is conveyed by the belt conveyor assembly 7 to convey the pipe material forward and position it. The front end of the belt conveyor assembly 7 is equipped with a hard limit and a sensor. After detecting that the pipe material is in place, the conveyor belt stops moving. Finally, by starting the third cylinder 802, the sliding plate 806 is pushed to move upward, and the rack 803 is driven upward at the same time. In conjunction with the gear 805 and the connecting rod 804, the three lifting slide plate assemblies 8 can be lifted and lowered synchronously to lift the pipe material. The top of the sliding plate 806 is equipped with a P-type pipe profiling guide groove 807, which can better fix the pipe material and prevent the pipe material from tilting and offsetting.

[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A P-type pipe conveying device for ton barrel frame splicing, comprising a storage rack (1) and a conveying rack (2), characterized in that: The conveying frame (2) is arranged at one end of the storage frame (1), a storage bin (3) is arranged on one side of the storage frame (1), a flat-top sprocket assembly (4) is arranged on the top of the storage frame (1), a pushing assembly (5) is arranged on the other side of the storage frame (1), a pressure wheel feeding assembly (6) is arranged at one end of the top of the conveying frame (2), a belt conveying assembly (7) is arranged on the upper surface of the conveying frame (2), and a lifting slide assembly (8) is arranged on one side of the conveying frame (2).

2. The P-type pipe feeding device for ton barrel frame splicing according to claim 1 is characterized in that: The storage bin (3) is fixedly connected to one side of the storage rack (1), the flat-top sprocket assembly (4) is fixedly connected to the top of the storage rack (1), and a stopper and an induction switch are provided at the front end of the flat-top sprocket assembly (4).

3. The P-type pipe feeding device for ton barrel frame splicing according to claim 1 is characterized in that: The pushing assembly (5) includes a cylinder (501), a hook plate (502), and a spring assembly (503). The top of the storage rack (1) is fixedly connected to the cylinder (501), the output shaft of the cylinder (501) is fixedly connected to the hook plate (502), and the spring assembly (503) is fixedly installed on one side of the hook plate (502).

4. The P-type pipe feeding device for ton barrel frame splicing according to claim 1 is characterized in that: The pressure wheel feeding assembly (6) comprises a frame (601), a second cylinder (602), a pressure wheel (603), a motor (604), a first pulley (605), a transmission belt (606), a conveying wheel (607), and a second pulley (608). The upper surface of the conveying frame (2) is fixedly connected to the frame (601). The second cylinder (602) is fixedly installed on the top of the frame (601). The pressure wheel (603) is fixedly installed on the output shaft of the second cylinder (602). The frame (60 1) A motor (604) is fixedly installed at the bottom, the output shaft of the motor (604) is fixedly connected to a pulley 1 (605), the inner side of the frame (601) is rotatably connected to a conveying wheel (607), one side of the conveying wheel (607) is fixedly connected to a pulley 2 (608), a transmission belt (606) is sleeved between the pulley 2 (608) and the pulley 1 (605), and the pulley 2 (608) and the pulley 1 (605) are rotatably connected through the transmission belt (606).

5. The P-type pipe feeding device for ton barrel frame splicing according to claim 1 is characterized in that: The belt conveyor assembly (7) is composed of a multi-section belt conveyor mechanism. The belt conveyor assembly (7) is fixedly mounted on the upper surface of the conveyor frame (2). The front end of the belt conveyor assembly (7) is equipped with a hard limit and a sensor.

6. The P-type pipe feeding device for ton barrel frame splicing according to claim 1 is characterized in that: The lifting slide assembly (8) includes a vertical plate (801), a cylinder three (802), a rack (803), a connecting rod (804), a gear (805), a sliding plate (806), and a guide groove (807). There are three vertical plates (801), which are fixedly mounted on one side of the conveying frame (2). Cylinder three (802) is fixedly mounted on one side of the vertical plates (801) on the left and right sides. The output shaft of cylinder three (802) is fixedly connected to the sliding plate (806). A guide groove (807) is provided on the upper surface of the sliding plate (806). The bottom of the sliding plate (806) is fixedly connected to the rack (803). One side of the conveying frame (2) is rotatably connected to the connecting rod (804). Three places on the surface of the rack (803) are fixedly connected to the gear (805). The gear (805) and the rack (803) are meshed with each other.

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