Safety valve feeding device
By designing a safety valve feeding device, using a cylinder and synchronous belt module to achieve stable lifting and movement of the material tray, and clamping the safety valve for automatic feeding, the scratch problem caused by vibrating plate feeding is solved and the assembly qualification rate is improved.
Patent Information
- Application Number
- CN202422654512.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-30
AI Technical Summary
In the existing automated production process of safety valves, the vibration plate loading method easily causes scratches on the surface of the safety valve.
A safety valve feeding device was designed, including feeding, collecting, moving and feeding mechanisms. The cylinder and synchronous belt module were used to achieve stable lifting and movement of the material tray. The safety valve was clamped by a clamping head for automatic loading to avoid direct contact and scratches.
The independent storage and automatic loading of the safety valve are realized, which avoids the scratching problem caused by the vibration plate loading and improves the assembly qualification rate.
Smart Images

Figure CN223397015U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a safety valve feeding device. Background Art
[0002] Safety valves are installed on some gas transmission equipment. They are primarily used to open and close the gas source, providing safety protection. Currently, safety valves are mostly assembled using automated production, which offers advantages such as high assembly efficiency and a high pass rate. Conventional loading devices currently available on the market often utilize vibrating plates. While this method provides good material loading, it can easily cause scratches on the safety valve surface. Utility Model Content
[0003] In order to solve the above problems, the utility model proposes a safety valve feeding device, which solves the problem of scratches on the surface of the safety valve.
[0004] The utility model proposes a safety valve feeding device, which includes:
[0005] A feeding mechanism having a first storage area for storing material trays, a discharge device for releasing the material trays, and a first lifting device, wherein the first lifting device is provided below the first storage area and is used to lift the material trays;
[0006] A material receiving mechanism having a second material storage area for storing the material tray, a locking device for locking the material tray, and a second lifting device, the second lifting device being arranged below the first material storage area and used to lift the material tray;
[0007] The material transfer mechanism comprises a slide rail and a slide seat. The slide rails are distributed along the material feeding mechanism and the material receiving mechanism. The slide seat can move along the slide rails and is used to transfer the material tray.
[0008] The feeding mechanism comprises a feeding track and a clamping head. The feeding track is arranged on the path of the slide rail, and the clamping head can move along the feeding track.
[0009] In one or more embodiments, the discharge device is a first cylinder, which is arranged on one side of the first material storage area, and the first cylinder shaft of the first cylinder can be used to support the material tray.
[0010] In one or more embodiments, the locking device is a second cylinder, which is disposed on one side of the second material storage area, and a second cylinder shaft of the second cylinder can be used to support the material tray.
[0011] In one or more embodiments, the first lifting device includes a lifting cylinder and a supporting plate, the cylinder shaft of the lifting cylinder is connected to the supporting plate, and the supporting plate is used to support the material tray; the structure of the second lifting device is consistent with that of the first lifting device.
[0012] In one or more embodiments, the material moving mechanism is provided with a first synchronous belt module, the first synchronous belt module includes a first synchronous belt, a first connecting seat and a first driving source, the first driving source is used to drive the first synchronous belt, the first connecting seat is fixed on the first synchronous belt and connected to the sliding seat.
[0013] In one or more embodiments, a second synchronous belt module is provided on the feeding track, and the second synchronous belt module includes a second synchronous belt, a second connecting seat and a second driving source. The second driving source is used to drive the second synchronous belt. The second connecting seat is fixed on the second synchronous belt and connected to the clamping head.
[0014] In one or more embodiments, the clamping head includes a base, a power cylinder and a pneumatic clamp, the pneumatic clamp is connected to the base in an up and down sliding manner, the power cylinder is installed on the base, and the cylinder shaft of the power cylinder is connected to the pneumatic clamp.
[0015] In one or more embodiments, upwardly extending limiting plates are provided around the first material storage area and around the second material storage area.
[0016] The beneficial effects of the utility model are as follows: the safety valve feeding device utilizes a material tray to independently store each safety valve, and also adopts an automatic feeding working mode, thereby solving the problem of scratches on the surface of the safety valve caused by feeding on a vibration tray. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Schematic diagram of the structure of the feeding mechanism of this embodiment;
[0018] Figure 2 This is a schematic diagram of the structure of the first storage material in this embodiment;
[0019] Figure 3 Schematic diagram of the structure of the first lifting device in this embodiment. DETAILED DESCRIPTION
[0020] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.
[0021] Please see attached Figure 1-3 The utility model provides a safety valve feeding device, which includes:
[0022] The feeding mechanism has a first storage area 1 for storing the material tray, a discharge device 3 for releasing the material tray 2, and a first lifting device 4. The first lifting device is arranged below the first storage area 1 and is used to lift the material tray. Specifically, the discharge device 3 is a first cylinder, which is arranged on one side of the first storage area 1. The first cylinder shaft 31 of the first cylinder can be used to support the material tray 2. A connection position corresponding to the first cylinder shaft is opened on the material tray. In order to ensure the stability of the material tray, multiple first cylinders are arranged around the first storage area.
[0023] The material receiving mechanism has a second storage area 5 for storing the material tray, a locking device 6 for locking the material tray and a second lifting device 7. The second lifting device is arranged below the first storage area 1 and is used to lift the material tray. Specifically, the locking device 6 is a second cylinder, which is arranged on one side of the second storage area 5. The second cylinder shaft of the second cylinder can be used to support the material tray 2. In order to ensure the stability of the material tray, multiple second cylinders are arranged around the second storage area.
[0024] The material transfer mechanism has a slide rail 8 and a sliding seat 9. The slide rails are distributed along the feeding mechanism and the receiving mechanism. The sliding seat can move along the slide rails and be used to transfer the material tray 2. The sliding seat can receive the material tray from the first storage area, slide along the slide rail, and send it to the position of the feeding mechanism to load the material, or send it to the position of the receiving mechanism to recover the material tray.
[0025] The feeding mechanism has a feeding track 10 and a clamping head. The feeding track is arranged on the path of the slide rail 8. The clamping head can move along the feeding track. The clamping head clamps the safety valve on the material tray and then moves along the feeding track to transfer the safety valve.
[0026] Working principle: The first lifting device rises and supports the material tray on the first storage area, then the discharge device releases the material tray, the first lifting device starts to descend, and transfers the material tray to the sliding seat, which moves to the loading mechanism through the sliding seat, and uses the clamping head to clamp the safety valve on the material tray; after the safety valve on the material tray is clamped, the sliding seat moves to the bottom of the second storage area, and the second lifting device rises and supports the empty material tray to the second storage area, and then the locking device works to lock the material tray.
[0027] In this embodiment, the first lifting device 4 includes a lifting cylinder 41 and a supporting plate 42. The cylinder shaft of the lifting cylinder is connected to the supporting plate 42. The supporting plate is used to support the material tray 2. The supporting plate is lifted by the lifting cylinder to support the material tray. The structure of the second lifting device 7 is consistent with that of the first lifting device.
[0028] The material moving mechanism is provided with a first synchronous belt module, which includes a first synchronous belt 11, a first connecting seat and a first driving source 12. The first driving source is used to drive the first synchronous belt. The first connecting seat is fixed on the first synchronous belt 11 and is connected to the sliding seat 9. Specifically, when the first driving source drives the first synchronous belt to rotate forward, the sliding seat moves to the right, and vice versa, the sliding seat moves to the left, thereby enabling the sliding seat to reciprocate along the slide rail.
[0029] A second synchronous belt module is provided on the feeding track 10, and the second synchronous belt module includes a second synchronous belt 13, a second connecting seat 14 and a second driving source 15. The second driving source is used to drive the second synchronous belt. The second connecting seat is fixed on the second synchronous belt and connected to the clamping head. The second synchronous belt is driven by the second driving source, thereby controlling the reciprocating movement of the clamping head along the feeding track.
[0030] The clamping head in this embodiment has a base 16, a power cylinder 17 and a pneumatic clamp 18. The pneumatic clamp is connected to the base in an up and down sliding manner. The power cylinder 17 is installed on the base. The cylinder shaft of the power cylinder is connected to the pneumatic clamp 18. The pneumatic clamp is driven up and down by the power cylinder to facilitate the clamping of the safety valve on the material tray.
[0031] The first material storage area 1 and the second material storage area 5 are surrounded by upwardly extending limit plates 19, which can limit the lateral displacement of the material trays so that the material trays can be stably stacked up and down.
[0032] The above description is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiment. Any equivalent modifications or changes made by ordinary technicians in this field based on the content disclosed in the present invention should be included in the protection scope recorded in the claims.
Claims
1. A safety valve feeding device, characterized in that: include: A feeding mechanism comprising a first material storage area (1) for storing a material tray, a discharge device (3) for releasing the material tray (2), and a first lifting device (4), wherein the first lifting device is arranged below the first material storage area (1) and is used to lift the material tray; A material receiving mechanism comprising a second material storage area (5) for storing a material tray, a locking device (6) for locking the material tray, and a second lifting device (7), wherein the second lifting device is arranged below the first material storage area (1) and is used to lift the material tray; A material transfer mechanism having a slide rail (8) and a slide seat (9), wherein the slide rail is distributed along the material feeding mechanism and the material receiving mechanism, and the slide seat can move along the slide rail and is used to transfer the material tray (2); The feeding mechanism comprises a feeding track (10) and a clamping head. The feeding track is arranged on the path of the slide rail (8), and the clamping head can move along the feeding track.
2. A safety valve feeding device according to claim 1, characterized in that: The material discharge device (3) is a first cylinder, which is arranged on one side of the first material storage area (1). The first cylinder shaft (31) of the first cylinder can be used to support the material tray (2).
3. A safety valve feeding device according to claim 1, characterized in that: The locking device (6) is a second cylinder, which is arranged on one side of the second material storage area (5), and the second cylinder shaft of the second cylinder can be used to support the material tray (2).
4. A safety valve feeding device according to claim 1, characterized in that: The first lifting device (4) comprises a lifting cylinder (41) and a supporting plate (42), wherein the cylinder shaft of the lifting cylinder is connected to the supporting plate (42), and the supporting plate is used to support the material tray (2); the structure of the second lifting device (7) is consistent with that of the first lifting device.
5. The safety valve feeding device according to claim 1, characterized in that: The material transfer mechanism is provided with a first synchronous belt module, which includes a first synchronous belt (11), a first connecting seat and a first driving source (12). The first driving source is used to drive the first synchronous belt. The first connecting seat is fixed on the first synchronous belt (11) and connected to the sliding seat (9).
6. A safety valve feeding device according to claim 1, characterized in that: A second synchronous belt module is provided on the feeding track (10), and the second synchronous belt module includes a second synchronous belt (13), a second connecting seat (14) and a second driving source (15). The second driving source is used to drive the second synchronous belt. The second connecting seat is fixed on the second synchronous belt and connected to the clamping head.
7. A safety valve feeding device according to claim 1 or 6, characterized in that: The clamping head comprises a base (16), a power cylinder (17) and a pneumatic clamp (18), wherein the pneumatic clamp is connected to the base in an up-and-down sliding manner, the power cylinder (17) is mounted on the base, and the cylinder shaft of the power cylinder is connected to the pneumatic clamp (18).
8. The safety valve feeding device according to claim 1, characterized in that: Limiting plates (19) extending upwards are provided around the first material storage area (1) and the second material storage area (5).