Two-component polyurethane high polymer grouting device
The two-component polyurethane polymer grouting device, which combines a touch screen and motor stirring, solves the waste and product quality problems in traditional grouting methods and achieves precise pressurization and equipment protection.
Patent Information
- Application Number
- CN202422318684.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The traditional polyurethane polymer grouting method has problems such as waste of grouting raw materials, poor fluidity, solidification risk, inability to accurately pressurize and poor quality of finished products.
The pressure parameters are set using a touch screen, and the spiral roller is driven by a motor for stirring. Combined with the pressure sensor and sound and light warning device of the grouting pump, precise pressurization and real-time monitoring are achieved to avoid equipment damage and material waste under abnormal circumstances.
It achieves precise pressurization during the grouting process, avoids voids and gaps in the finished product, protects equipment, reduces waste of raw materials, and is simple and convenient to operate.
Smart Images
Figure CN223398406U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grouting equipment, in particular to a two-component polyurethane polymer grouting device. Background Art
[0002] Two-component polyurethane is a polymer material formed by chemically reacting two or more reactive components. Its main components typically include polyether polyols (or polyester polyols) and isocyanates, which cross-link upon mixing to produce a product with excellent physical and chemical properties.
[0003] When grouting polyurethane polymers into a mold, the traditional method is to melt the polyurethane polymer first and then pour it through a bucket. If the mold capacity is unclear or the polymer capacity in the bucket is not accurately judged, it is easy to cause waste of grouting raw materials. In addition, during the lifting and transfer process of the bucket, the grouting raw materials are prone to coagulation due to lack of stirring, resulting in poor fluidity and even the risk of solidification. It can also cause unexpected delays in the grouting process, resulting in waste of raw materials.
[0004] Moreover, the traditional pouring method cannot generate pressure when the slurry enters the mold. When a certain pressure is required to enter the pouring mold, the finished product poured by the traditional method is not ideal, and there will be problems such as voids and even missing pieces.
[0005] In view of the above problems, a two-component polyurethane polymer grouting device is needed. Utility Model Content
[0006] The purpose of the utility model is to provide a two-component polyurethane polymer grouting device. The utility model uses a touch screen to set the grouting pressure parameters according to the pressure required for mold grouting, and then controls the processing unit to control the grouting pump to generate the corresponding pressure. The worker pours the two-component polyurethane polymer slurry into the grouting bucket, and the motor drives the spiral roller to rotate, conveniently stirring the slurry continuously to prevent the slurry from solidifying. Then, while the grouting pump is working, the pressure sensor and other sensors on the grouting pump monitor data. When an abnormality occurs, an alarm is directly issued through the sound and light warning device, avoiding the disadvantages of continuing to work when an abnormality occurs, such as damage to the equipment. The utility model solves the problem that the traditional method cannot accurately pressurize the materials that need pressurized grouting, avoids the problem that cavities or even gaps appear in the finished product in the mold due to insufficient pressure, and the utility model also has the function of monitoring the pressure of the grouting pump, avoiding the problem that the equipment is damaged due to abnormal conditions not being discovered in time, and the application can stir the materials by means of a spiral stick before grouting, avoiding the disadvantage that the slurry solidifies or even cannot be used when time is delayed due to unexpected circumstances, resulting in waste of raw materials. The utility model is simple, convenient and fast to operate, and has strong practicality.
[0007] The utility model is implemented as follows: the utility model comprises a support frame, the upper end of the support frame is provided with a top support frame in an inclined manner, and a motor is fixed on the top support frame;
[0008] A grouting bucket is fixedly provided on the top support frame below the motor, and a spiral stick is rotated in the grouting bucket, and the spiral stick is fixedly connected to the output shaft of the motor;
[0009] A grouting pump is connected to the grouting bucket, a shell is fixedly provided above the grouting pump, a touch display screen is fixedly provided on one side of the shell, and an sound and light warning device is fixedly provided on the top of the shell; the sound and light warning device can conveniently monitor data based on monitoring sensors such as pressure sensors set in the grouting pump itself when the grouting pump has pressure abnormalities, and then issue a warning in time through the sound and light warning device to avoid damage to the equipment or other losses.
[0010] A control processing unit is fixedly arranged in the shell, and the control processing unit adopts an ARM 7 type control processor.
[0011] The grouting pump is connected to the input end of the control processing unit, the touch screen is electrically connected to the control processing unit, and the motor and the sound and light warning device are respectively connected to the output end of the control processing unit.
[0012] Further, the output port of the grouting pump is connected with a grouting pipe. Through the grouting pipe, the slurry in the grouting bucket can be easily conveyed to the mold inlet by pressurization.
[0013] Furthermore, rollers are provided at the four corners of the bottom end of the support frame. Below the top support frame, a storage rack is fixedly provided inside the support frame, and a reserve grouting pipe for replacing the grouting pipe is placed on the storage rack.
[0014] Furthermore, a cover plate is rotatably provided on one side of the touch screen, which can protect the touch screen and play a protective role.
[0015] Furthermore, the support frame is horizontal, and the angle between the top support frame and the support frame is 30 degrees. The 30-degree tilt angle can conveniently pour the slurry water into the grouting pump under the action of gravity.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1) The pressure parameter of the grouting is set according to the pressure required for the mold grouting through the touch screen, and then the control processing unit controls the grouting pump to generate the corresponding pressure. The worker pours the two-component polyurethane polymer slurry into the grouting bucket, and the motor drives the spiral rod to rotate, so as to stir the slurry constantly and prevent the slurry from solidifying. Then, when the grouting pump is working, the pressure sensor and other sensors on the grouting pump monitor the data. When an abnormality occurs, an alarm is directly issued through the sound and light warning device, so as to avoid the disadvantages of continuing to work when an abnormality occurs, such as damage to the equipment. The utility model solves the problem that the traditional method cannot accurately pressurize the finished product that needs pressurized grouting, avoids the problem of cavities or even gaps in the finished product in the mold due to insufficient pressure, and the utility model also has the function of grouting pump pressure monitoring, avoiding the problem of equipment damage due to the inability to detect abnormal conditions in time, and the application can be stirred by the spiral rod before grouting, avoiding the disadvantages of solidifying or even being unusable due to unexpected delays, resulting in the waste of raw materials. The utility model is simple, convenient and fast to operate, and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a circuit diagram of the control processing unit of the utility model;
[0021] Among them, there are support frame 1, roller 11, top support frame 12, motor 2, motor output shaft 21, grouting bucket 3, shell 4, sound and light warning device 41, touch screen 5, cover plate 51, grouting pump 6, grouting pipe 7, storage rack 8, and preparatory grouting pipe 9. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] In this embodiment, please refer to Figure 1-Figure 2 The utility model includes a support frame 1, the upper end of the support frame 1 is inclined to be provided with a top support frame 12, and a motor 2 is fixed on the top support frame 12;
[0024] A grouting bucket 3 is fixed on the top support frame below the motor 2, and a spiral stick is rotated in the grouting bucket 3, and the spiral stick is fixedly connected to the output shaft 21 of the motor;
[0025] A grouting pump 6 is connected to the grouting bucket 3, a shell 4 is fixedly provided above the grouting pump 6, a touch screen 5 is fixedly provided on one side of the shell 4, and an acoustic and visual warning device 41 is fixedly provided on the top of the shell; the acoustic and visual warning device can conveniently monitor data based on monitoring sensors such as pressure sensors set in the grouting pump itself when the grouting pump has pressure abnormalities, and then issue an early warning in time through the acoustic and visual warning device to avoid damage to the equipment or other losses.
[0026] A control processing unit is fixedly arranged in the shell, and the control processing unit adopts an ARM 7 type control processor.
[0027] The grouting pump 6 is connected to the input end of the control processing unit, the touch screen 5 is electrically connected to the control processing unit, and the motor 2 and the sound and light warning device 41 are respectively connected to the output end of the control processing unit.
[0028] The output port of the grouting pump 6 is connected with a grouting pipe 7. Through the grouting pipe, the slurry in the grouting bucket can be easily delivered to the mold inlet by pressurization.
[0029] In this embodiment, rollers 11 are provided at the four corners of the bottom end of the support frame 1. The rollers 11 can facilitate the movement of the entire device. Below the top support frame, a storage rack is fixed inside the support frame, and a reserve grouting pipe for replacing the grouting pipe is placed on the storage rack.
[0030] In this embodiment, a cover plate 51 is rotatably mounted on one side of the touch screen 5. The cover plate 51 protects the touch screen 5. The support frame is horizontal, and the angle between the top support frame and the support frame is 30 degrees. This 30-degree angle facilitates the grouting of slurry into the grouting pump under the action of gravity.
[0031] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A two-component polyurethane polymer grouting device, characterized in that: It comprises a support frame (1), the upper end of the support frame (1) is provided with a top support frame (12) in an inclined manner, and a motor (2) is fixed on the top support frame (12); A grouting bucket (3) is fixedly provided on a top support frame (12) below the motor (2), and a spiral stick is rotatably provided in the grouting bucket (3), and the spiral stick is fixedly connected to the output shaft (21) of the motor; A grouting pump (6) is connected to the grouting bucket, a housing (4) is fixedly provided above the grouting pump (6), a touch screen (5) is fixedly provided on one side of the housing (4), and an audible and visual warning device (41) is fixedly provided on the top of the housing (4); A control processing unit is fixedly provided in the housing (4); the grouting pump is connected to the input end of the control processing unit; the touch screen is electrically connected to the control processing unit; and the motor and the sound and light warning device are respectively connected to the output end of the control processing unit.
2. A two-component polyurethane polymer grouting device according to claim 1, characterized in that: The control processing unit adopts an ARM 7 type control processor.
3. A two-component polyurethane polymer grouting device according to claim 1, characterized in that: The output port of the grouting pump (6) is connected to a grouting pipe (7).
4. A two-component polyurethane polymer grouting device according to claim 1, characterized in that: Rollers (11) are provided at the four corners of the bottom end of the support frame (1).
5. A two-component polyurethane polymer grouting device according to claim 1, characterized in that: A cover plate (51) is rotatably provided on one side of the touch display screen (5).
6. A two-component polyurethane polymer grouting device according to claim 1, characterized in that: The support frame (1) is horizontal, and the angle between the top support frame (12) and the support frame is 30 degrees.
7. A two-component polyurethane polymer grouting device according to claim 1, characterized in that: Below the top support frame, a storage rack is fixedly provided inside the support frame, and a reserve grouting pipe (9) for replacing the grouting pipe is placed on the storage rack (8).