Compressor outlet gas waste heat recycling device
By using an insulation barrel and a heat-conducting mechanism in the compressor, combined with the design of copper tubes and copper wires, efficient recovery of the compressor's waste heat is achieved, solving the problem of heat loss in existing technologies and improving the recovery rate and work efficiency.
Patent Information
- Application Number
- CN202422433543.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing compressor waste heat recovery device does not fully recover heat energy, resulting in heat loss and a low recovery rate.
The combination of an insulation barrel and a heat conduction mechanism, through the combination of insulation tubes, copper tubes and copper wires, realizes the uniform transmission and adsorption of heat energy, combines with the method of spraying hot air to recover heat energy, and finally concentrates heat through absorption and heat conduction.
It improves the heat recovery rate, reduces heat loss, and improves work efficiency and recovery effect.
Smart Images

Figure CN223398830U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compressor waste heat recovery and utilization, in particular to a compressor outlet gas waste heat recovery and utilization device. Background Art
[0002] The compressor is a driven fluid machine that elevates low-pressure gas to high-pressure gas. It is the heart of the refrigeration system. It inhales low-temperature, low-pressure refrigerant gas separated by a gas-liquid separator from the suction pipe, compresses it through the piston driven by the motor, and then discharges high-temperature, high-pressure refrigerant gas to the exhaust pipe to provide power for the refrigeration cycle. The compressor generates a large amount of heat during operation. This heat is usually discharged into the air or discarded by air cooling or water cooling, resulting in direct waste of energy.
[0003] In response to the above technical problems, a waste heat recovery device for a compressor is disclosed in Publication No. CN216044262U, which can recover and utilize the waste heat generated by the compressor to achieve energy saving.
[0004] The above patent also has the following deficiencies: its method in the compressor preheating recovery process is relatively simple, the heat energy recovery is not comprehensive, and part of the heat energy will be lost during the recovery process, so that the heat energy recovery rate cannot be improved. Utility Model Content
[0005] The purpose of the present utility model is to provide a device for recovering and utilizing waste heat from compressor outlet gas, which has the advantage of a high heat energy recovery rate. It adopts a heat preservation method for exhaust, thereby reducing the loss of heat energy, and then realizes heat energy recovery by injecting hot gas. Finally, it combines the absorption and heat conduction method to concentrate heat to complete the heat recovery rate, which not only improves the work efficiency, but also improves the recovery effect, so as to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a device for recovering and utilizing waste heat from compressor outlet gas, comprising a compressor body, a recovery mechanism for preheating and utilizing the waste heat provided on one side of the compressor body, a heat conduction mechanism for improving the heat recovery rate provided inside the recovery mechanism, a processing mechanism for gas filtration provided on one side of the recovery mechanism, and a heat preservation barrel in the recovery mechanism provided at one end of the compressor body;
[0007] The support plate in the heat conduction mechanism is fixedly installed on the inner wall of the heat preservation barrel, the top of the support plate is fixedly installed with a support rod, the top of the support rod is fixedly installed with a copper tube, and the inner side of the copper tube is fixedly installed with a copper wire.
[0008] Preferably, the recovery mechanism further includes an exhaust component and a discharge component, the exhaust component is arranged on the outside of the compressor body, and the discharge component is arranged on the outside of the heat preservation barrel.
[0009] Preferably, the insulation pipe flange in the exhaust assembly is connected to the exhaust end of the compressor body, the exhaust end of the insulation pipe is connected to a delivery pipe, and an exhaust hole is provided on the inner side wall of the delivery pipe.
[0010] Preferably, the storage barrel in the discharge assembly is fixedly installed inside the insulation barrel, the top of one side of the insulation barrel is connected to an exhaust pipe, the bottom end of the storage barrel is connected to a drain pipe, and the delivery pipe is located outside the storage barrel.
[0011] Preferably, the processing mechanism includes a support assembly and a filter assembly, the support assembly is arranged on one side of the heat preservation barrel, and the filter assembly is arranged inside the support assembly.
[0012] Preferably, the carrier plate in the support assembly is fixedly mounted on one side of the heat preservation barrel, a connecting tube is placed on the top of the carrier plate, and an adapting hole is also opened on the top of the carrier plate.
[0013] Preferably, the filter assembly includes a connecting cover, which is threadedly connected to the inner wall of the connecting cylinder, a filter element is bolted to the bottom of the connecting cover, and a rotating strip is fixedly installed on the top of the connecting cylinder.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] The utility model can reduce the heat loss in the process of hot gas transportation through the coordinated setting of the recovery mechanism and the heat conduction mechanism, and can also evenly spray the gas with heat, thereby realizing the advantage of uniform heat recovery. It also has the advantage of first adsorbing and then conducting the residual heat energy, so that the heat energy in the gas can be fully utilized without causing waste of the heat energy in the gas. The insulation pipe and the insulation barrel are used to realize the insulation operation, the delivery pipe is used for surrounding transportation and spraying operations, and finally the copper ring, copper pipe and copper wire are coordinated to realize adsorption and heat conduction operations.
[0016] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained by the structures indicated in the description and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the thermal insulation pipe of the utility model;
[0019] Figure 3 This is a schematic diagram of the copper wire structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the filter element structure of the present utility model.
[0021] In the figure: 1. Compressor body; 2. Recovery mechanism; 21. Insulation pipe; 22. Insulation barrel; 23. Storage barrel; 24. Exhaust pipe; 25. Drain pipe; 26. Delivery pipe; 3. Heat conduction mechanism; 31. Support plate; 32. Support rod; 33. Copper ring; 34. Copper pipe; 35. Copper wire; 4. Management mechanism; 41. Connecting cover; 42. Turning bar; 43. Filter element; 44. Connecting cylinder; 45. Carrier plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] The utility model provides a device for recovering and utilizing waste heat from outlet gas of a compressor, comprising a compressor body 1, a recovery mechanism 2 for preheating and utilizing is provided on one side of the compressor body 1, a heat conduction mechanism 3 for improving the heat recovery rate is provided inside the recovery mechanism 2, a processing mechanism 4 for gas filtering is provided on one side of the recovery mechanism 2, and a heat preservation barrel 22 in the recovery mechanism 2 is provided at one end of the compressor body 1;
[0024] The support plate 31 in the heat conduction mechanism 3 is fixedly mounted on the inner wall of the heat preservation barrel 22 , a support rod 32 is fixedly mounted on the top of the support plate 31 , a copper tube 34 is fixedly mounted on the top of the support rod 32 , and a copper wire 35 is fixedly mounted on the inner side of the copper tube 34 .
[0025] It is used to achieve the advantages of heat energy transportation and comprehensive uniformity recovery, and at the same time it can also achieve the advantage of high recovery rate by transferring heat energy through adsorption heat conduction.
[0026] Preferably, the recovery mechanism 2 further includes an exhaust component and a discharge component. The exhaust component is arranged on the outside of the compressor body 1 , and the discharge component is arranged on the outside of the heat preservation barrel 22 .
[0027] like Figure 2As shown, the flange of the insulation pipe 21 in the exhaust assembly is connected to the exhaust end of the compressor body 1, and the exhaust end of the insulation pipe 21 is connected to the delivery pipe 26. The inner wall of the delivery pipe 26 is provided with an exhaust hole. The insulation pipe 21 will not cause much heat loss when used to transport gas, and the delivery pipe 26 is used to transport hot gas around and spray heat-containing gas in a surrounding manner, so as to cooperate with the storage barrel 23 to recycle heat.
[0028] like Figure 2 As shown, the storage barrel 23 in the discharge assembly is fixedly installed inside the insulation barrel 22, the top of one side of the insulation barrel 22 is connected to an exhaust pipe 24, the bottom end of the storage barrel 23 is connected to a drain pipe 25, and the delivery pipe 26 is located on the outside of the storage barrel 23. The insulation barrel 22 is used to insulate the temporary storage of gas, the exhaust pipe 24 is used to discharge the treated gas to a preset pipeline, and the drain pipe 25 is used to discharge through a water source heated by thermal energy.
[0029] When recycling the heat energy generated by the compressor body 1:
[0030] The heat energy gas is first discharged to the delivery pipe 26 through the connected insulation pipe 21. At this time, the delivery pipe 26 will transport and dissipate the heat energy in a surrounding manner. Due to the exhaust holes provided therein, it can also directly spray during the delivery process, causing the storage barrel 23 to absorb the heat energy, and increase the temperature of the storage barrel 23 and the internal water source, completing the heat energy recovery and utilization;
[0031] To improve thermal energy utilization and recovery efficiency:
[0032] The copper ring 33, copper tube 34 and copper wire 35 will absorb the heat into themselves when they come into contact with the gas containing heat, and then they will directly supply heat energy to the storage barrel 23 when they come into contact with the surface of the storage barrel 23, thereby increasing the efficiency and utilization rate of heat recovery and avoiding waste.
[0033] Furthermore, the processing mechanism 4 includes a support assembly and a filter assembly. The support assembly is arranged on one side of the heat preservation barrel 22, and the filter assembly is arranged inside the support assembly.
[0034] like Figure 4 As shown, the carrier plate 45 in the support assembly is fixedly installed on one side of the heat preservation barrel 22, and a connecting tube 44 is placed on the top of the carrier plate 45. An adapter hole is also opened on the top of the carrier plate 45 to play a supporting role and assist in disassembly and assembly operations.
[0035] like Figure 4 As shown, the filter assembly includes a connecting cover 41, which is threadedly connected to the inner wall of the connecting cylinder 44. A filter element 43 is bolted to the bottom of the connecting cover 41, and a rotating bar 42 is fixedly installed on the top of the connecting cylinder 44, which can directly perform connection and filtering operations.
[0036] When exhaust gas is discharged, the gas will be discharged into the filter element 43 through the exhaust pipe 24. After being filtered by the filter element 43, it will be directly discharged from the bottom end of the connecting tube 44 to the preset pipeline to achieve unified emission treatment. When removing it, the flange connection between the contact connecting cover 41 and the exhaust pipe 24 is rotated, and then the connecting tube 44 is directly removed and the connecting cover 41 is rotated through the turning bar 42, so that the connecting cover 41 is disengaged from the threaded connection state with the connecting tube 44, and finally it can be pulled upwards for replacement.
[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for recovering and utilizing waste heat from compressor outlet gas, characterized in that: The invention comprises a compressor body (1), a recovery mechanism (2) for preheating is provided on one side of the compressor body (1), a heat conduction mechanism (3) for improving the heat conduction recovery rate is provided inside the recovery mechanism (2), a processing mechanism (4) for gas filtering is provided on one side of the recovery mechanism (2), and a heat preservation barrel (22) in the recovery mechanism (2) is provided at one end of the compressor body (1); The support plate (31) in the heat-conducting mechanism (3) is fixedly mounted on the inner wall of the heat-insulating barrel (22); a support rod (32) is fixedly mounted on the top of the support plate (31); a copper tube (34) is fixedly mounted on the top of the support rod (32); and a copper wire (35) is fixedly mounted on the inner side of the copper tube (34).
2. The compressor outlet gas waste heat recovery and utilization device according to claim 1, characterized in that: The recovery mechanism (2) further comprises an exhaust component and a discharge component, wherein the exhaust component is arranged on the outside of the compressor body (1), and the discharge component is arranged on the outside of the heat preservation barrel (22).
3. The compressor outlet gas waste heat recovery and utilization device according to claim 2, characterized in that: The insulation pipe (21) in the exhaust assembly is flange-connected to the exhaust end of the compressor body (1), the exhaust end of the insulation pipe (21) is connected to a delivery pipe (26), and an exhaust hole is provided on the inner side wall of the delivery pipe (26).
4. The compressor outlet gas waste heat recovery and utilization device according to claim 3, characterized in that: The storage barrel (23) in the discharge assembly is fixedly installed inside the heat-insulating barrel (22), the top of one side of the heat-insulating barrel (22) is connected to an exhaust pipe (24), the bottom end of the storage barrel (23) is connected to a drain pipe (25), and the delivery pipe (26) is located outside the storage barrel (23).
5. The compressor outlet gas waste heat recovery and utilization device according to claim 1, characterized in that: The processing mechanism (4) comprises a support component and a filter component, wherein the support component is arranged on one side of the heat preservation barrel (22), and the filter component is arranged inside the support component.
6. The compressor outlet gas waste heat recovery and utilization device according to claim 5, characterized in that: The carrier plate (45) in the support assembly is fixedly mounted on one side of the heat preservation barrel (22), a connecting tube (44) is placed on the top of the carrier plate (45), and an adapting hole is also provided on the top of the carrier plate (45).
7. The compressor outlet gas waste heat recovery and utilization device according to claim 6, characterized in that: The filter assembly comprises a connecting cover (41), the connecting cover (41) being threadedly connected to the inner wall of the connecting cylinder (44), a filter element (43) being bolted to the bottom of the connecting cover (41), and a rotating bar (42) being fixedly mounted on the top of the connecting cylinder (44).
Citation Information
Patent Citations
Waste heat recycling device of compressor
CN216044262U