Brushless generator with rotating shaft convenient to lubricate
By designing lubrication components and oiling components in the brushless generator, comprehensive lubrication of the shaft and the brushless generator body is achieved, solving the problem of inconvenient lubrication and reducing friction and wear.
Patent Information
- Application Number
- CN202422871798.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-25
AI Technical Summary
During the use of the brushless generator, the lubrication between the rotating shaft and the brushless motor housing is inconvenient and incomplete, resulting in friction and wear problems.
A lubrication assembly is designed, including an installation box in the installation hole and a lubrication roller. The lubrication roller contacts and rotates with the rotating shaft to evenly apply lubricating oil. Combined with the refueling assembly, the lubricating oil is automatically replenished to achieve comprehensive lubrication of the rotating shaft and the brushless generator body.
Uniform lubrication between the rotating shaft and the brushless generator body is achieved, the problem of inconvenient and incomplete lubrication is solved, and friction and wear are reduced.
Smart Images

Figure CN223399566U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brushless generators, in particular to a brushless generator with a rotating shaft that is convenient to lubricate. Background Art
[0002] The brushless generator is actually composed of two generators, one as the exciter and the other as the main generator, and a rotating rectifier composed of diodes. The excitation winding of the main generator is on the rotor and the armature winding is on the stator. The armature winding of the exciter is on the rotor and the excitation winding is on the stator, providing excitation for the excitation winding on the stator of the exciter. The armature winding of the rotor will emit alternating current, which will pass through the rotating rectifier and supply power to the excitation winding of the main generator on the rotor, so that the armature winding of the main generator on the stator can induce the required alternating current.
[0003] The inventor found in his daily work that when a brushless generator is in use, in order to avoid friction and wear between the rotor connected to the shaft and the brushless motor housing, lubricating oil is generally injected between the two. Workers need to slowly push the injection tube so that the lubricating oil in the injection tube is squeezed between the two, which may make the lubrication of the shaft inconvenient and incomplete. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that in order to avoid friction and wear between the rotor connected to the rotating shaft and the brushless motor housing during actual use, lubricating oil is generally injected between the two. Workers need to slowly push the injection tube so that the lubricating oil in the injection tube is squeezed between the two, which may make the lubrication of the rotating shaft inconvenient and incomplete. A brushless generator with convenient lubrication of the rotating shaft is proposed.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: a brushless generator with convenient lubrication of the rotating shaft, comprising a brushless generator body, the inner wall of the brushless generator body is provided with a rotating shaft connected to the rotor, the front of the brushless generator body is provided with a lubrication assembly, the upper end of the brushless generator body is provided with a refueling assembly, the lubrication assembly includes a mounting hole opened on the inner wall of the brushless generator body, the inner wall of the mounting hole is slidably connected to a mounting box, and the inner wall of the mounting box is rotatably connected to a lubrication roller.
[0006] The effect achieved by the above components is: by setting up a lubrication assembly, when lubrication is needed between the rotating shaft and the brushless generator body, the mounting box in the mounting hole is filled with lubricating oil, and then the lubrication roller is brought into contact with the rotating shaft, and the rotating shaft is rotated to make the lubrication roller rotate, thereby rotating and bringing out the lubricating oil, and evenly applying it to the rotating shaft, thereby achieving the effect of convenient lubrication of the rotating shaft and comprehensive lubrication between the rotating shaft and the brushless generator body as much as possible.
[0007] Preferably, a first spring is fixedly connected to the top of the inner wall of the mounting hole, and the other end of the first spring is fixed to the mounting box.
[0008] The effect achieved by the above components is: by arranging the first spring, the installation box is squeezed, so that the lubricating roller and the rotating shaft are fully in contact.
[0009] Preferably, a slide groove is provided on the front of the installation box, the inner wall of the slide groove is fixedly connected to a limiting rod, the inner wall of the slide groove is slidably connected to a limiting block, the limiting block slides on the arc surface of the limiting rod, and a fixed block is fixedly connected to one side of the inner wall of the installation hole.
[0010] The effect achieved by the above components is: when lubrication is not required, the limit rod in the slide groove is lifted upward to move the installation box so that the lubrication roller and the rotating shaft are not in contact, and then the limit rod is moved to the left so that it is placed on the fixed block, thereby limiting the installation box.
[0011] Preferably, the right end of the limiting block is fixedly connected to a second spring, and the other end of the second spring is fixed to the installation box.
[0012] The effect achieved by the above components is: by providing the second spring, the limit block is reset.
[0013] Preferably, the refueling assembly includes an oil filling cylinder and an oil barrel fixedly connected to the upper end of the brushless generator body, an oil pipe is fixedly connected between the oil filling cylinder and the mounting box, and the oil pipe runs through the brushless generator body.
[0014] The effect achieved by the above components is that when the installation box needs to be refueled, the lubricating oil in the oil filling cylinder is squeezed into the installation box through the oil pipe by the pushing mechanism.
[0015] Preferably, a piston is provided on the inner wall of the oil filling cylinder, and a push rod is fixedly connected to the upper end of the piston, and the push rod passes through the oil filling cylinder.
[0016] The effect achieved by the above components is: pushing the push rod downward causes the piston to move, so that the lubricating oil in the oil filling cylinder is squeezed into the installation box through the oil pipe.
[0017] Preferably, the upper end of the piston is fixedly connected to a third spring, and the other end of the third spring is fixed to the oil filling cylinder.
[0018] The effect achieved by the above components is: the piston is reset by arranging the third spring.
[0019] Preferably, a connecting pipe is fixedly connected between the oil filling cylinder and the oil barrel, a first one-way valve is installed on the arc surface of the connecting pipe, and a second one-way valve is installed on the arc surface of the oil pipe.
[0020] The effect achieved by the above components is: when the lubricating oil in the oil filling cylinder needs to be replenished, when the piston resets upward, under the action of the first one-way valve, the lubricating oil in the oil barrel flows to the oil filling cylinder through the connecting pipe, thereby replenishing it. By setting the first one-way valve, the lubricating oil in the oil barrel can flow into the oil filling cylinder, but not vice versa. By setting the second one-way valve, the lubricating oil in the installation box cannot flow into the oil filling cylinder, but vice versa.
[0021] In summary, the beneficial effects of the present invention are as follows:
[0022] In the utility model, a lubrication assembly is provided, and when lubrication is needed between the rotating shaft and the brushless generator body, the mounting box in the mounting hole is filled with lubricating oil, and then the lubrication roller is brought into contact with the rotating shaft, and the rotating shaft is rotated to rotate the lubrication roller, thereby rotating the lubricating oil out and evenly applying it to the rotating shaft, thereby achieving the effect of convenient lubrication of the rotating shaft and comprehensive lubrication between the rotating shaft and the brushless generator body as much as possible, and solving the problem that in order to avoid friction and wear between the rotor connected to the rotating shaft and the brushless motor housing, lubricating oil is generally injected between the two, and the worker needs to slowly push the injection tube so that the lubricating oil in the injection tube is squeezed between the two, which may make the lubrication of the rotating shaft inconvenient and incomplete. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the lubrication component of the utility model;
[0025] Figure 3 This is a schematic diagram of the three-dimensional structure of the cross section of the refueling assembly of the present invention;
[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the cross section of the lubrication component of the present invention.
[0027] Legend: 1. Brushless generator body; 2. Lubrication assembly; 3. Oiling assembly; 4. Rotating shaft; 21. Mounting hole; 22. Mounting box; 23. Lubrication roller; 24. First spring; 25. Slide; 26. Limit block; 27. Fixed block; 28. Second spring; 29. Limit rod; 31. Oil filling cylinder; 32. Piston; 33. Push rod; 34. Oil pipe; 35. Oil barrel; 36. Connecting pipe; 37. First one-way valve; 38. Third spring. DETAILED DESCRIPTION
[0028] Reference Figure 1As shown, the utility model provides a technical solution: a brushless generator with convenient shaft lubrication includes a brushless generator body 1, the inner wall of the brushless generator body 1 is provided with a shaft 4 connected to the rotor, the front of the brushless generator body 1 is provided with a lubrication component 2, and the upper end of the brushless generator body 1 is provided with a refueling component 3.
[0029] The following describes in detail the specific configuration and functions of the lubrication component 2 and the refueling component 3.
[0030] Reference Figure 2 and Figure 3 as well as Figure 4 As shown, in this embodiment: the lubrication component 2 includes a mounting hole 21 provided on the inner wall of the brushless generator body 1, the inner wall of the mounting hole 21 is slidably connected to a mounting box 22, and the inner wall of the mounting box 22 is rotatably connected to a lubrication roller 23. By setting the lubrication component 2, when lubrication is required between the rotating shaft 4 and the brushless generator body 1, the mounting box 22 in the mounting hole 21 is filled with lubricating oil, and then the lubrication roller 23 is brought into contact with the rotating shaft 4, and the rotating shaft 4 is rotated to rotate the lubrication roller 23, thereby rotating the lubricating oil and rotating it out, so as to evenly apply it to the rotating shaft 4, thereby achieving the effect of convenient lubrication of the rotating shaft 4 and comprehensive lubrication between the rotating shaft 4 and the brushless generator body 1 as much as possible. The top of the inner wall of the mounting hole 21 is fixedly connected to a first spring 24, and the other end of the first spring 24 is fixed to the mounting box 22. By setting the first spring 24, so that the installation box 22 is squeezed, so that the lubrication roller 23 and the rotating shaft 4 are fully in contact. A slide groove 25 is provided on the front of the installation box 22, and the inner wall of the slide groove 25 is fixedly connected to the limit rod 29, and the inner wall of the slide groove 25 is slidably connected to the limit block 26. The limit block 26 slides on the arc surface of the limit rod 29, and a fixed block 27 is fixedly connected to one side of the inner wall of the installation hole 21. When lubrication is not required, the limit rod 29 in the slide groove 25 is lifted upward to move the installation box 22 so that the lubrication roller 23 and the rotating shaft 4 are not in contact, and then the limit rod 29 is moved to the left so that it is placed on the fixed block 27, thereby limiting the installation box 22. The right end of the limit block 26 is fixedly connected to the second spring 28, and the other end of the second spring 28 is fixed to the installation box 22. The limit block 26 is reset by setting the second spring 28.
[0031] Reference Figure 3As shown, in this embodiment: the refueling assembly 3 includes an oil filling cylinder 31 and an oil barrel 35 fixedly connected to the upper end of the brushless generator body 1, and an oil pipe 34 is fixedly connected between the oil filling cylinder 31 and the mounting box 22, and the oil pipe 34 runs through the brushless generator body 1. When it is necessary to refuel the mounting box 22, the lubricating oil in the oil filling cylinder 31 is squeezed into the mounting box 22 through the oil pipe 34 through the pushing mechanism. The inner wall of the oil filling cylinder 31 is provided with a piston 32, and the upper end of the piston 32 is fixedly connected with a push rod 33, which runs through the oil filling cylinder 31. The push rod 33 is pushed downward to move the piston 32, so that the lubricating oil in the oil filling cylinder 31 is squeezed into the mounting box 22 through the oil pipe 34, and the upper end of the piston 32 is fixedly connected with a third spring 38. The other end of the three springs 38 is fixed to the oil filling cylinder 31. By setting the third spring 38, the piston 32 is reset. A connecting pipe 36 is fixedly connected between the oil filling cylinder 31 and the oil barrel 35. The arc surface of the connecting pipe 36 is installed with a first one-way valve 37, and the arc surface of the oil pipe 34 is installed with a second one-way valve. When the lubricating oil in the oil filling cylinder 31 needs to be replenished, when the piston 32 is reset upward, under the action of the first one-way valve 37, the lubricating oil in the oil barrel 35 flows to the oil filling cylinder 31 through the connecting pipe 36, thereby replenishing it. By setting the first one-way valve 37, the lubricating oil in the oil barrel 35 can flow into the oil filling cylinder 31, but not vice versa. By setting the second one-way valve, the lubricating oil in the installation box 22 cannot flow into the oil filling cylinder 31, but vice versa.
[0032] Working principle:
[0033] When the brushless generator body 1 is in use, the shaft 4 is rotated to make the rotor rotate. Since the excitation winding of the main generator is in the rotor and the armature winding is in the stator, the armature winding of the exciter is in the rotor and the excitation winding is in the stator, the excitation winding of the exciter on the stator is provided with excitation, and the armature winding of the rotor will generate alternating current. After passing through the rotating rectifier, the rotor supplies power to the excitation winding of the main generator on the rotor, so that the armature winding of the main generator on the stator induces the required alternating current. When the shaft 4 and the brushless generator are required to be rotated, the armature winding of the exciter is in the rotor and the excitation winding is in the stator. When lubricating the machine body 1, fill the installation box 22 in the installation hole 21 with lubricating oil, then let the lubricating roller 23 contact the rotating shaft 4, rotate the rotating shaft 4, so that the lubricating roller 23 rotates, thereby rotating and bringing out the lubricating oil, and evenly applying it to the rotating shaft 4, thereby achieving the effect of convenient lubrication of the rotating shaft 4 and comprehensive lubrication between the rotating shaft 4 and the brushless generator body 1 as much as possible. By setting the first spring 24, the installation box 22 is squeezed, so that the lubricating roller 23 and the rotating shaft 4 are fully in contact, and no lubrication is required. When the lubricating roller 23 and the rotating shaft 4 are not in contact, the limiting rod 29 is lifted upwards, so that the mounting box 22 moves, and the lubricating roller 23 and the rotating shaft 4 are not in contact. Then the limiting rod 29 is moved to the left so that it is mounted on the fixing block 27, thereby limiting the mounting box 22. By setting the second spring 28, the limiting block 26 is reset. When it is necessary to refuel the mounting box 22, the push rod 33 is pushed downwards, so that the piston 32 moves, so that the lubricating oil in the oiling cylinder 31 is squeezed into the mounting box 22 through the oil pipe 34. A third spring 38 is provided to reset the piston 32. When the lubricating oil in the oil filling cylinder 31 needs to be replenished, when the piston 32 resets upward, under the action of the first one-way valve 37, the lubricating oil in the oil barrel 35 flows to the oil filling cylinder 31 through the connecting pipe 36, thereby replenishing the oil. By providing the first one-way valve 37, the lubricating oil in the oil barrel 35 can flow into the oil filling cylinder 31, but not vice versa. By providing the second one-way valve, the lubricating oil in the mounting box 22 cannot flow into the oil filling cylinder 31, but vice versa.
[0034] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification of the above embodiment based on the technical essence of the present invention that does not deviate from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. A brushless generator with convenient shaft lubrication, comprising a brushless generator body (1), characterized in that: The inner wall of the brushless generator body (1) is provided with a rotating shaft (4) connected to the rotor, the front of the brushless generator body (1) is provided with a lubrication assembly (2), the upper end of the brushless generator body (1) is provided with a refueling assembly (3), the lubrication assembly (2) comprises a mounting hole (21) opened on the inner wall of the brushless generator body (1), the inner wall of the mounting hole (21) is slidably connected to a mounting box (22), and the inner wall of the mounting box (22) is rotatably connected to a lubrication roller (23).
2. The brushless generator with convenient shaft lubrication according to claim 1, characterized in that: A first spring (24) is fixedly connected to the top of the inner wall of the mounting hole (21), and the other end of the first spring (24) is fixed to the mounting box (22).
3. The brushless generator with convenient shaft lubrication according to claim 2, characterized in that: A slide groove (25) is provided on the front of the installation box (22), the inner wall of the slide groove (25) is fixedly connected to a limit rod (29), the inner wall of the slide groove (25) is slidably connected to a limit block (26), the limit block (26) slides on the arc surface of the limit rod (29), and a fixed block (27) is fixedly connected to one side of the inner wall of the installation hole (21).
4. The brushless generator with convenient shaft lubrication according to claim 3, characterized in that: The right end of the limit block (26) is fixedly connected to a second spring (28), and the other end of the second spring (28) is fixed to the installation box (22).
5. The brushless generator with convenient shaft lubrication according to claim 4, characterized in that: The refueling assembly (3) comprises an oil filling cylinder (31) and an oil barrel (35) fixedly connected to the upper end of the brushless generator body (1); an oil pipe (34) is fixedly connected between the oil filling cylinder (31) and the mounting box (22); and the oil pipe (34) passes through the brushless generator body (1).
6. The brushless generator with convenient shaft lubrication according to claim 5, characterized in that: The inner wall of the oil filling cylinder (31) is provided with a piston (32), the upper end of the piston (32) is fixedly connected with a push rod (33), and the push rod (33) passes through the oil filling cylinder (31).
7. The brushless generator with convenient shaft lubrication according to claim 6, characterized in that: The upper end of the piston (32) is fixedly connected to a third spring (38), and the other end of the third spring (38) is fixed to the oil filling cylinder (31).
8. The brushless generator with convenient shaft lubrication according to claim 7, characterized in that: A connecting pipe (36) is fixedly connected between the oil filling cylinder (31) and the oil barrel (35), a first one-way valve (37) is installed on the arc surface of the connecting pipe (36), and a second one-way valve is installed on the arc surface of the oil pipe (34).