Automatic cooling system for container formation of lead-acid storage battery

Abstract

The utility model relates to the technical field of battery production, in particular to an automatic cooling system for container formation of a lead-acid storage battery. Comprising a water tank, one end of the water tank is communicated with an inlet pipe, the other end of the water tank is communicated with an outlet pipe, the inlet pipe and the outlet pipe are communicated with a heat exchange device, a weir plate is fixed in the water tank and divides the water tank into a cooling cavity and a pre-cooling cavity, a fan is fixed in the upper end of the pre-cooling cavity, and air holes are formed in the two side walls of the pre-cooling cavity in the length direction. An air pipe communicating with the air holes is fixed to the outer side of the pre-cooling cavity. According to the device, the weir plate is arranged in the water tank, so that the potential energy of water flow in the cooling cavity is increased, the flow speed is reduced, the potential energy of the water flow entering the pre-cooling cavity is converted into kinetic energy, the overflowing height of the water flow in the pre-cooling cavity is reduced, and the flow speed is increased, namely, the water flow in the pre-cooling cavity flows in a ribbon shape; and the fan in the pre-cooling cavity can effectively pre-cool the water flow in the pre-cooling cavity, the temperature of the water flow entering the heat exchange device is reduced, and the cooling efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of battery production, in particular to an automatic cooling system for the internal formation of a lead-acid battery. Background Art

[0002] In the manufacturing process of lead-acid batteries, the formation process is a key process. Since the internal formation process eliminates the discharge of acid wastewater generated by tank formation in the production process of lead-acid batteries, the internal formation process is more environmentally friendly than the external formation process. Therefore, the internal formation process is gradually promoted and used in lead-acid battery production plants.

[0003] Lead-acid batteries generate heat during the internal formation process, which causes the battery's temperature to rise. Excessively high temperatures have a negative impact on the internal formation process, so the battery needs to be cooled during the internal formation process. Currently, a common practice is to immerse a portion of the lead-acid battery in a water tank to cool it. The water used to cool the battery flows through a cooler and then returns to the tank. Because many batteries are typically placed in a water tank for formation, such a tank is relatively long, requiring a large amount of water to cool the batteries. Relying solely on a cooler to cool the water in the tank requires higher specifications, resulting in high investment costs for the cooling system equipment used during the battery internal formation process.

[0004] Publication number is that a kind of automatic cooling system for the internal formation of lead-acid battery is disclosed in the patent document of CN219371108U, wherein, can be provided with heat exchange mechanism in the cooling water tower, by heat exchange mechanism, the water in the cooling water tower can be cooled, when the water temperature in the cooling water tank is all higher than 50 °, now, cooling water tank is placed in the second cooling state, by cooling water tower, each cooling water tank is cooled down quickly.When the water temperature in one or part of cooling water tank is higher than 70 °, and the water temperature in part of cooling water tank is lower than 50 ° room, now, one or part of cooling water tank can be placed in the second cooling state, by cooling water tower, cooling water tank is cooled down quickly.In this technical scheme, when utilizing the heat exchange mechanism in the cooling water tower to cool down the large amount of water in the water tank, if need the large amount of water in the water tank be reduced to suitable temperature quickly, need to improve the specification of cooling water tower and its inside heat exchange mechanism, therefore the cooling system equipment investment cost height in the internal formation process of battery.

[0005] Publication number is that a kind of automatic cooling system for forming in lead-acid battery is disclosed in the patent document of CN209675458U, the battery after the acid injection is sent to the formation slot by conveyor belt, the staff opens the formation slot door and builds on the conveyor belt frame, the slot door is placed with a transmission component, the battery is pushed into the formation slot by the transmission component, the roller in the formation slot is opened, the roller rotates and the battery is sent to the other end of the formation slot, a plurality of batteries are arranged side by side in the formation slot, after the formation slot is filled with batteries, the roller is closed, the slot door is closed, the controller switch is turned on, the first temperature sensor is inserted into a battery therein, the temperature in the battery is detected, the water level sensor detects the water level in the formation slot, and the formation slot is watered according to the water temperature and water level numerical value provided.Wherein, the second temperature sensor and the second water level sensor monitor the water temperature and the water level in the high water level pool, and when the water temperature in the high water level pool is higher than the limit of setting, the cooling box is opened, and the cooling water in the high water level pool is subjected to cooling treatment, until reaching the water temperature requirement. In this technical solution, when a cooling box is used to cool a large amount of water in a water tank, if a large amount of water in the water tank needs to be quickly lowered to a suitable temperature, the specifications of the cooling box need to be increased. Therefore, the investment cost of the cooling system equipment in the battery formation process is high. Utility Model Content

[0006] The technical problem to be solved by the utility model is to provide an automatic cooling system for lead-acid batteries which can pre-cool water in a water tank, reduce the specifications of a heat exchange device matched with the water tank and thus reduce the equipment investment cost.

[0007] In order to achieve the above purpose, the technical solution provided by the utility model is:

[0008] An automatic cooling system for the internal formation of a lead-acid battery comprises a water tank, one end of the water tank is connected to an inlet pipe, the other end of the water tank is connected to an outlet pipe, the inlet pipe and the outlet pipe are connected to a heat exchange device, a weir plate is fixed in the water tank, the weir plate divides the water tank into a cooling chamber and a pre-cooling chamber, a fan is fixed in the upper end of the pre-cooling chamber, air holes are opened on both side walls of the pre-cooling chamber in the length direction, and an air duct connected to the air hole is fixed on the outside of the pre-cooling chamber.

[0009] Specifically, the air duct includes a vertical portion and a flat portion that are connected to each other. The vertical portion of the air duct is located above the flat portion, and the flat portion of the air duct is connected to the air hole.

[0010] Specifically, a filter is fixed inside the upper end of the vertical portion of the air duct.

[0011] Specifically, the air delivery direction of the fan is perpendicular to the water flow direction in the pre-cooling chamber.

[0012] Specifically, the fan is fixed in the pre-cooling chamber through a support plate.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. This device sets a weir plate in the water tank. The weir plate can increase the potential energy of the water flow in the cooling chamber and reduce the flow rate. The potential energy of the water flow entering the pre-cooling chamber is converted into kinetic energy. The flow height of the water flow in the pre-cooling chamber is reduced and the flow rate is increased. That is, the water flow in the pre-cooling chamber flows in a thin strip shape. The fan in the pre-cooling chamber can effectively pre-cool the water flow in the pre-cooling chamber, which can reduce the temperature of the water flow entering the heat exchange device and improve the cooling efficiency.

[0015] 2. The weir plate can reduce the flow rate of water in the cooling chamber, thereby improving the cooling effect on the internal formation battery.

[0016] 3. By pre-cooling the water flow, the temperature of the water flow entering the heat exchange device can be reduced, the specifications of the heat exchange device matched with the water tank can be reduced, and the equipment investment cost of the automatic cooling system formed in the lead-acid battery can be reduced.

[0017] 4. By setting up air holes and air ducts, after the fan is started, the air outside the water tank can enter the water tank through the air ducts and air holes and then be discharged by the fan. The fast-flowing air can quickly cool the water in the pre-cooling chamber.

[0018] 5. By installing a filter in the air duct, debris can be prevented from entering the sink. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A top view of the device.

[0020] Figure 2 for Figure 1 Middle AA section view.

[0021] Figure 3 for Figure 2 Middle BB section view.

[0022] The names of the parts in the attached figure are: 1. water tank, 2. inlet pipe, 3. outlet pipe, 4. weir plate, 5. cooling chamber, 6. pre-cooling chamber, 7. fan, 8. air duct, 9. filter, 10. air hole. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] Example 1: Reference Figure 1-Figure 3 As shown, an automatic cooling system for lead-acid battery internal formation includes a water tank 1, one end of the water tank 1 is connected to the inlet pipe 2, the other end of the water tank 1 is connected to the outlet pipe 3, and the inlet pipe 2 and the outlet pipe 3 are connected to the heat exchange device.

[0025] A weir plate 4 is fixed in the water tank 1, which divides the water tank 1 into a cooling chamber 5 and a pre-cooling chamber 6. A fan 7 is fixed in the upper end of the pre-cooling chamber 6. The air supply direction of the fan 7 is perpendicular to the water flow direction in the pre-cooling chamber 6. The fan 7 is fixed in the pre-cooling chamber 6 by a support plate.

[0026] This device, by providing a weir plate 4 within the water tank 1, can increase the potential energy of the water flow in the cooling chamber 5 and reduce the flow rate, converting the potential energy of the water flow entering the pre-cooling chamber 6 into kinetic energy, reducing the flow height of the water flow in the pre-cooling chamber 6 and increasing the flow rate, that is, the water flow in the pre-cooling chamber 6 flows in a thin ribbon-like shape. The fan 7 within the pre-cooling chamber 6 can effectively pre-cool the water flow in the pre-cooling chamber 6, thereby reducing the temperature of the water flow entering the heat exchange device and improving the cooling efficiency. The weir plate 4 can reduce the flow rate of the water flow in the cooling chamber 5 and improve the cooling effect on the internal formation battery.

[0027] By pre-cooling the water flow, the temperature of the water flow entering the heat exchange device can be reduced, the specifications of the heat exchange device matching the water tank 1 can be reduced, and the equipment investment cost of the automatic cooling system formed in the lead-acid battery can be reduced.

[0028] Example 2: Based on Example 1, refer to Figure 1-Figure 3 As shown, air holes 10 are provided on both side walls of the pre-cooling chamber 6 in the length direction, and an air duct 8 communicating with the air holes 10 is fixed on the outside of the pre-cooling chamber 6 .

[0029] The air duct 8 includes a vertical portion and a flat portion that are connected. The vertical portion of the air duct 8 is located above the flat portion, and the flat portion of the air duct 8 is connected to the air hole 10. A filter 9 is fixed in the upper end of the vertical portion of the air duct 8.

[0030] By providing the air holes 10 and the air duct 8, when the fan 7 is started, the air outside the water tank 1 can enter the water tank 1 through the air duct 8 and the air holes 10 and then be discharged by the fan 7. The fast-flowing air can quickly cool the water in the pre-cooling chamber 6. By providing the filter 9 in the air duct 8, it can prevent foreign matter from entering the water tank 1.

[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic cooling system for a lead-acid battery internal formation, comprising a water tank (1), one end of the water tank (1) being connected to an inlet pipe (2), the other end of the water tank (1) being connected to an outlet pipe (3), the inlet pipe (2) and the outlet pipe (3) being connected to a heat exchange device, characterized in that: A weir plate (4) is fixed in the water tank (1), and the weir plate (4) divides the water tank (1) into a cooling chamber (5) and a pre-cooling chamber (6). A fan (7) is fixed in the upper end of the pre-cooling chamber (6). Both side walls of the pre-cooling chamber (6) in the longitudinal direction are provided with air holes (10). An air duct (8) connected to the air hole (10) is fixed outside the pre-cooling chamber (6).

2. The automatic cooling system for lead-acid battery internal formation according to claim 1, characterized in that: The air duct (8) comprises a vertical portion and a flat portion that are connected to each other. The vertical portion of the air duct (8) is located above the flat portion, and the flat portion of the air duct (8) is connected to the air hole (10).

3. The automatic cooling system for lead-acid battery internal formation according to claim 2, characterized in that: A filter screen (9) is fixed inside the upper end of the vertical portion of the air duct (8).

4. The automatic cooling system for lead-acid battery internal formation according to claim 1, characterized in that: The air delivery direction of the fan (7) is perpendicular to the water flow direction in the pre-cooling chamber (6).

5. The automatic cooling system for lead-acid battery internal formation according to claim 1, characterized in that: The fan (7) is fixed in the pre-cooling chamber (6) via a support plate.

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