Terminal crimping machine for automobile wire harness processing

By designing a terminal crimping machine including a hydraulic cylinder, a mounting base, a top die and other structures, the top die is quickly disassembled and installed by using a knob operation, which solves the problem of inconvenient die replacement in the existing technology and improves the maintenance efficiency and adaptability of the equipment.

CN223402042UActive Publication Date: 2025-09-30KUNSHAN QIAOFANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422510207.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-09-30
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The die of the existing terminal crimping machine is inconvenient to replace and cannot be quickly replaced, which affects the maintenance efficiency and adaptability of the equipment.

Method used

A terminal crimping machine is designed, which includes a hydraulic cylinder, a mounting base, a top die, a bottom die, a mounting groove, a guide groove, a guide block, a clamping block and a control structure. The top die can be quickly disassembled and installed through knob operation, simplifying the operation process.

Benefits of technology

The top mold can be quickly disassembled and installed, which improves the maintenance efficiency and adaptability of the equipment and reduces the downtime cost and the skill requirements of the operator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of terminal crimping machines, and discloses a terminal crimping machine for automobile wire harness processing, which comprises a frame. The hydraulic cylinder is mounted on the rack; the mounting seat is fixed on the telescopic end of the hydraulic cylinder; the top die is detachably arranged on the mounting seat; the bottom die is fixed on the rack and is arranged opposite to the top die; the mounting groove is formed in the side surface of the mounting seat; the two guide grooves are formed in the groove wall of the mounting groove; and the two guide blocks are fixed on the top die. The top die can be quickly disassembled and assembled by simply rotating the knob, the operation process is greatly simplified, the working efficiency is improved, and when the top die needs to be maintained or replaced, a worker can easily take out the top die without complicated disassembling steps, so that the maintenance time is shortened, and the shutdown cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of terminal crimping machines, in particular to a terminal crimping machine for automobile wiring harness processing. Background Art

[0002] The terminal crimping machine mainly consists of a frame, a crimping device, a control system, etc. The crimping device is the core component, which performs precise pressure and displacement control according to preset parameters to ensure the connection quality of the terminal and the wire.

[0003] The terminal crimping machine is provided with a die for punching the terminal pressure head. The die is prone to wear after long-term use, and copper pin waste and harmful oil will remain on it. It needs to be replaced and maintained regularly. However, the die in the existing technology is generally installed by screws, which cannot be quickly replaced.

[0004] Therefore, it is necessary to design a terminal crimping machine for automobile wiring harness processing to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a terminal crimping machine for automobile wiring harness processing.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A terminal crimping machine for automobile wiring harness processing, comprising:

[0008] frame;

[0009] a hydraulic cylinder mounted on the frame;

[0010] a mounting base, fixed to the telescopic end of the hydraulic cylinder;

[0011] a top mold, detachably disposed on the mounting seat;

[0012] A bottom mold is fixed on the frame and is arranged opposite to the top mold;

[0013] A mounting groove is provided on a side surface of the mounting seat;

[0014] Two guide grooves are both provided on the groove wall of the installation groove;

[0015] Two guide blocks are fixed on the top mold;

[0016] A fixing structure, arranged on the mounting seat;

[0017] The control structure is arranged on the mounting seat.

[0018] As a preferred technical solution of the present invention, the fixing structure includes:

[0019] Two fixing brackets are fixed to the side of the mounting seat and are respectively located on both sides of the mounting slot;

[0020] Two clamping blocks are slidably arranged on the two fixing frames respectively, and the ends of the two clamping blocks close to each other are both provided with inclined surfaces;

[0021] One end of the two tension springs is connected to the mounting seat, and the other end is connected to the two clamping blocks respectively.

[0022] As a preferred technical solution of the present invention, the control structure includes:

[0023] A rotating shaft, rotatably mounted on the top surface of the mounting seat;

[0024] A gear, fixedly sleeved on the rotating shaft;

[0025] Two racks, located on both sides of the gear, and both of the racks are meshed with the gear;

[0026] One end of the two connecting rods is fixedly connected to the two racks respectively, and the other end is fixedly connected to the two clamping blocks respectively.

[0027] As a preferred technical solution of the present invention, the fixing frame is in a U-shaped structure, and the side surfaces of the fixing frame and the side surfaces of the clamping block fit together.

[0028] As a preferred technical solution of the present invention, the shape of the top mold is adapted to the shape of the installation groove.

[0029] As a preferred technical solution of the present invention, a knob is fixed to the top end of the rotating shaft.

[0030] The utility model has the following beneficial effects:

[0031] The top mold can be quickly disassembled and installed by simply turning a knob, which greatly simplifies the operating process and improves work efficiency. When the top mold needs to be maintained or replaced, the staff can easily remove the top mold without complicated disassembly steps, thereby shortening maintenance time and reducing downtime costs. The mechanism is intuitively designed, and the staff can master the operation method without professional training, which reduces the skill requirements for the operator. The quick disassembly and assembly mechanism makes it easy to replace the top mold, which is convenient for quickly adjusting or replacing top molds of different specifications and models according to production needs, thereby improving the adaptability and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1This is a structural schematic diagram of a terminal crimping machine for automobile wiring harness processing proposed by the utility model;

[0033] Figure 2 It is a structural diagram of the mounting base and the top mold.

[0034] In the figure: 1 frame, 2 hydraulic cylinder, 3 mounting seat, 4 top die, 5 bottom die, 6 mounting slot, 7 guide slot, 8 guide block, 91 fixing frame, 92 clamping block, 93 tension spring, 101 rotating shaft, 102 gear, 103 rack, 104 connecting rod. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0036] Reference Figure 1-2 A terminal crimping machine for automobile wiring harness processing includes a frame 1; a hydraulic cylinder 2, mounted on the frame 1; a mounting base 3, fixed to the telescopic end of the hydraulic cylinder 2; a top die 4, detachably mounted on the mounting base 3; a bottom die 5, fixed to the frame 1 and arranged opposite the top die 4; a mounting groove 6, provided on the side of the mounting base 3, the shape of the top die 4 being adapted to the shape of the mounting groove 6; two guide grooves 7, both provided on the groove wall of the mounting groove 6; and two guide blocks 8, both fixed to the top die 4.

[0037] The terminal crimping machine also includes a fixing structure, which is arranged on the mounting base 3. The fixing structure includes: two fixing frames 91, both of which are fixed to the side surfaces of the mounting base 3 and are respectively located on both sides of the mounting groove 6; two clamping blocks 92, which are respectively slidably arranged on the two fixing frames 91, and the ends of the two clamping blocks 92 close to each other are provided with inclined surfaces. The fixing frame 91 has a U-shaped structure, and the side surfaces of the fixing frame 91 and the side surfaces of the clamping blocks 92 fit together; two tension springs 93, one end of which is connected to the mounting base 3, and the other end is respectively connected to the two clamping blocks 92. When installing the top mold 4, the staff directly aligns the two guide blocks 8 on the top mold 4 with the two guide grooves 7, and inserts the top mold 4 into the mounting groove 6, so that the two guide blocks 8 are respectively inserted into the two guide grooves 7. In this During the process, the two guide blocks 8 will squeeze the inclined surfaces of the two clamping blocks 92. When the inclined surfaces of the clamping blocks 92 are squeezed, the clamping blocks 92 will move. Therefore, the two clamping blocks 92 will move away from each other under the squeezing action of the two guide blocks 8. When the two guide blocks 8 are fully inserted into the two guide grooves 7, the two clamping blocks 92 will be reset under the action of the two tension springs 93 and block the two guide grooves 7. At this time, the two clamping blocks 92 jointly fix the top mold 4 to prevent the top mold 4 from escaping from the mounting groove 6. In addition, when the top mold 4 is inserted into the mounting groove 6, the side surfaces of the two guide blocks 8 are respectively fitted with the groove walls of the two guide grooves 7, and the two guide blocks 8 are respectively fitted with the two clamping blocks 92, which can ensure the stability of the top mold 4 in the mounting groove 6.

[0038] The terminal crimping machine also includes a control structure, which is arranged on the mounting base 3. The control structure includes: a rotating shaft 101, which is rotatably mounted on the top surface of the mounting base 3, and a knob is fixed to the top of the rotating shaft 101; a gear 102, which is fixedly sleeved on the rotating shaft 101; two racks 103, which are respectively located on both sides of the gear 102, and the two racks 103 are engaged with the gear 102; two connecting rods 104, one end of which is fixedly connected to the two racks 103, and the other end of which is fixedly connected to the two blocks 92.

[0039] The specific working principle of this utility model is as follows:

[0040] When the terminal crimping machine for automobile wiring harness processing proposed by the present invention is in use and it is necessary to disassemble and maintain the top mold 4, the staff first turns the knob. When the knob is turned, it can drive the rotating shaft 101 to rotate, and the gear 102 thereon will also rotate accordingly. When the gear 102 rotates, it can drive the two racks 103 to move and move away from each other. When the two racks 103 move, they can drive the two clamping blocks 92 to move through the two connecting rods 104, so that the two clamping blocks 92 move away from each other. When the two clamping blocks 92 move away from each other, they no longer block the two guide grooves 7. Without the restriction of the two clamping blocks 92, the top mold 4 can fall off from the mounting groove 6. The staff can directly pull out the top mold 4 to achieve rapid disassembly of the top mold 4.

[0041] When the top mold 4 is installed, the staff directly aligns the two guide blocks 8 on the top mold 4 with the two guide grooves 7, and inserts the top mold 4 into the installation groove 6 so that the two guide blocks 8 are respectively inserted into the two guide grooves 7. In this process, the two guide blocks 8 will squeeze the inclined surfaces of the two clamping blocks 92. When the inclined surfaces of the clamping blocks 92 are squeezed, the clamping blocks 92 will move. Therefore, the two clamping blocks 92 will move away from each other under the squeezing action of the two guide blocks 8. When the two guide blocks 8 are fully inserted into the two guide grooves 7, the two clamping blocks 92 will be reset under the action of the two tension springs 93 and block the two guide grooves 7. At this time, the two clamping blocks 92 jointly fix the top mold 4 to prevent the top mold 4 from detaching from the installation groove 6. In addition, when the top mold 4 is inserted into the installation groove 6, the side surfaces of the two guide blocks 8 are respectively in contact with the groove walls of the two guide grooves 7, and the two guide blocks 8 are respectively in contact with the two clamping blocks 92, so that the stability of the top mold 4 in the installation groove 6 can be ensured.

[0042] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A terminal crimping machine for automobile wiring harness processing, characterized in that: include: Rack (1); A hydraulic cylinder (2) is mounted on the frame (1); A mounting seat (3) fixed on the telescopic end of the hydraulic cylinder (2); A top mold (4) is detachably arranged on the mounting seat (3); A bottom mold (5) is fixed on the frame (1) and is arranged opposite to the top mold (4); A mounting groove (6) is provided on a side surface of the mounting seat (3); Two guide grooves (7) are both provided on the groove wall of the installation groove (6); Two guide blocks (8) are both fixed on the top mold (4); A fixing structure, arranged on the mounting seat (3); A control structure is arranged on the mounting seat (3).

2. A terminal crimping machine for automobile wiring harness processing according to claim 1, characterized in that: The fixed structure includes: Two fixing frames (91) are fixed to the side of the mounting seat (3) and are respectively located on both sides of the mounting groove (6); Two clamping blocks (92) are respectively slidably arranged on the two fixing frames (91), and the ends of the two clamping blocks (92) that are close to each other are both provided with inclined surfaces; Two tension springs (93) have one end connected to the mounting seat (3) and the other end connected to the two clamping blocks (92).

3. A terminal crimping machine for automobile wiring harness processing according to claim 2, characterized in that: The control structure includes: A rotating shaft (101) is rotatably mounted on the top surface of the mounting seat (3); A gear (102) is fixedly sleeved on the rotating shaft (101); Two racks (103), respectively located on both sides of the gear (102), and both of the racks (103) are meshed with the gear (102); Two connecting rods (104) have one end fixedly connected to the two racks (103) respectively, and the other end fixedly connected to the two clamping blocks (92) respectively.

4. The terminal crimping machine for automobile wiring harness processing according to claim 2, characterized in that: The fixing frame (91) is in a U-shaped structure, and the side surfaces of the fixing frame (91) and the side surfaces of the clamping block (92) fit together.

5. The terminal crimping machine for automobile wiring harness processing according to claim 1, characterized in that: The shape of the top mold (4) is compatible with the shape of the mounting groove (6).

6. The terminal crimping machine for automobile wiring harness processing according to claim 3, characterized in that: A knob is fixed on the top end of the rotating shaft (101).