Rapid color matching device for toner production

By introducing a combined design of a dosing component and a stirring and turning frame into the toner production device, the problem of inaccurate toner ratio is solved, uniform mixing and quality consistency of toner are achieved, and production efficiency and product quality are improved.

CN223404760UActive Publication Date: 2025-10-03CHANGZHOU DAOMAN NEW BUILDING MATERIALS TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422648761.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-03
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing toner production equipment is unable to accurately discharge toner according to the toner ingredient ratio during mixing, resulting in poor product quality consistency and affecting customer experience.

Method used

The combination design of material bin, stirring bin and turning frame is adopted. Through the quantitative component and the gear transmission system driven by the motor, the color powder is accurately dosed and mixed according to the proportion. The dual stirring of the stirring plate and turning frame ensures the color powder is evenly mixed.

Benefits of technology

The color powder is mixed in proportion, which reduces color matching errors, ensures the quality consistency of each batch of products, and reduces waste and production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223404760U_ABST
    Figure CN223404760U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of toner color matching production, and discloses a rapid color matching device for toner production, which comprises a material bin for feeding materials, the top end of the material bin is fixedly connected with a feeding bin, and the inner wall of the feeding bin is connected with a fixed pipe through a quantitative group. A second motor is fixedly connected to the outer wall of the right end of the material bin, the driving end of the second motor is connected with a moving pipe and a stirring bin for stirring materials through a discharging set, a first motor is fixedly connected to the outer wall of the right end of the stirring bin, and the driving end of the first motor is connected with a stirring plate through a gear set; the left end of the inner wall of the stirring bin is rotationally connected with a transmission column. According to the utility model, the gap space between the fixed pipe and the movable pipe is adjusted, so that the device can conveniently put the toner according to the matching amount of the toner, the device can conveniently carry out color matching on the toner, the toner is uniformly mixed, and the waste caused by non-uniform distribution of the toner is reduced due to uniform mixing.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of toner color matching production, in particular to a rapid color matching device for toner production. Background Art

[0002] The toner production and color matching device is an advanced device used to mix toner raw materials. By placing the toner raw materials inside the device, the device can mix the primary toner in multiple colors according to actual production needs, thereby generating toner raw materials with different shades. This process not only improves the diversity and applicability of the toner, but also ensures that the product meets specific color requirements in various applications.

[0003] After searching, the announcement number CN219879732U is a rapid color matching device for toner production, which includes a box, a mixer, a toner storage component and two auxiliary mixing components. The two auxiliary mixing components are symmetrically arranged on both sides of the box, and the toner storage component is arranged on the top of the box, and the toner storage component is linked to the auxiliary mixing component. The mixer is arranged on the bottom inner wall of the box. The rapid color matching device for toner production cooperates with each other through the provided box, the mixer, the toner storage component and the two auxiliary mixing components. This allows the utility model to mix different toners falling in the air with each other through a blowing operation during the process of pouring toner into the box, thereby improving the mixing efficiency. At the same time, the partition used for stratification can be used to shake off the toner adsorbed near the feed port through bouncing and shaking.

[0004] Based on the above patent, the box, mixer, color powder storage component and two auxiliary mixing components cooperate with each other, so that the utility model has the ability to mix different color powders falling in the air with each other through blowing operation during the process of pouring the color powder into the box, thereby improving the mixing efficiency. At the same time, the partition used for stratification can be used to shake off the color powder adsorbed near the feed port through bouncing and shaking. However, in this patent, when the color powder is stirred and mixed, when the device discharges the color powder, it is inconvenient to discharge the color powder according to the color powder ingredient ratio, and the fixed color powder ratio will affect the quality consistency of the product, resulting in differences between batches and affecting customer experience. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a rapid color matching device for toner production, which facilitates the device to match toner colors and mix the toners evenly, and the even mixing reduces the waste caused by uneven distribution of toners.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A rapid color matching device for toner production, comprising:

[0008] A material bin is used as a material feeding device. The top of the material bin is fixedly connected to a feeding bin. The inner wall of the feeding bin is connected to a fixed pipe through a quantitative group. The outer wall of the right end of the material bin is fixedly connected to a second motor. The driving end of the second motor is connected to a moving pipe through a discharge group.

[0009] The mixing bin is used for material stirring, and the outer wall at the right end of the mixing bin is fixedly connected to a first motor, and the driving end of the first motor is connected to a stirring plate through a gear set. The left end of the inner wall of the mixing bin is rotatably connected to a transmission column, and the left end of the transmission column is connected to a flipping frame through a flipping group.

[0010] Furthermore, a discharge port is fixedly connected to and passes through the front end outer wall of the mixing bin, and the bottom end of the material bin is fixedly connected to the top end outer wall of the mixing bin.

[0011] Furthermore, the quantitative group includes a plurality of partition plates fixedly connected to the inner wall of the feeding bin, and the outer wall of the bottom end of the partition plate is fixedly connected to the fixed bin.

[0012] Furthermore, the discharge group includes a threaded rod fixedly connected to the second motor driving end, the outer wall of the threaded rod is threadedly connected to a movable frame, the top of the fixed tube is fixedly connected to the outer wall of the bottom end of the movable frame, the movable frame is slidably connected to the inner wall of the material bin, the outer wall of the front end of the movable frame is fixedly connected to an electric hydraulic cylinder, the driving end of the electric hydraulic cylinder is fixedly connected to a movable pipe, and the inner wall of the movable pipe is slidably connected to the outer wall of the fixed pipe.

[0013] Furthermore, an electric valve is installed on the outer wall of the bottom end of the moving tube, and a controller is installed on the outer wall of the front end of the material bin.

[0014] Furthermore, the gear set includes a first gear fixedly connected to the first motor driving end, a second gear fixedly connected to the outer wall of the right end of the stirring plate, the second gear and the first gear are meshed, and the right end of the transmission column is fixedly connected to the outer wall of the left end of the first gear.

[0015] Furthermore, the flipping group includes a reciprocating screw fixedly connected to the outer wall of the left end of the transmission column, the outer wall of the reciprocating screw is sleeved with a slider, and the outer wall of the slider is fixedly connected to the inner wall of the left end of the flipping frame.

[0016] The utility model has the following beneficial effects:

[0017] 1. In the present invention, by adjusting the gap between the fixed tube and the movable tube, the device is convenient for feeding according to the toner ratio, facilitating the toner matching of the device, ensuring that the toner of each color is mixed according to the established ratio, thereby achieving accurate color reproduction, reducing the color matching error caused by human factors, and enabling the device to quickly adjust the toner ratio according to actual needs to meet the personalized needs of different customers.

[0018] 2. In the present invention, a variety of toners are stirred by a stirring plate and a turning frame so that the toners are evenly mixed. The even mixing reduces the waste caused by uneven distribution of toners, making it possible to present a more consistent color effect, ensuring that each batch of products meets quality standards, ensuring that each toner can be fully utilized, and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional diagram of a rapid color matching device for toner production proposed by the present invention;

[0020] Figure 2 This is a half-section diagram of a mixing chamber of a rapid color matching device for toner production proposed by the present invention;

[0021] Figure 3 This is a half-section view of the fixed chamber of a rapid color matching device for toner production proposed by the present invention;

[0022] Figure 4 This is a half-section diagram of a moving tube of a rapid color matching device for toner production proposed by the present invention;

[0023] Figure 5 This is a half-section view of a flip frame of a rapid color matching device for toner production proposed by the utility model.

[0024] Legend:

[0025] 1. Material bin; 2. Feed bin; 3. Mixing bin; 4. First motor; 5. Discharge port; 6. Partition plate; 7. Second motor; 8. Transmission column; 9. First gear; 10. Reciprocating screw; 11. Second gear; 12. Fixed bin; 13. Threaded rod; 14. Moving frame; 15. Fixed pipe; 16. Electric hydraulic cylinder; 17. Moving pipe; 18. Electric valve; 19. Mixing plate; 20. Slider; 21. Flipping frame. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Reference Figure 1 、 Figure 3 and Figure 4 , the utility model provides an embodiment: a rapid color matching device for toner production, including a material bin 1 for feeding materials, the top of the material bin 1 is fixedly connected to a feeding bin 2, a plurality of partition plates 6 are fixedly connected to the inner wall of the feeding bin 2, the outer wall of the bottom end of the partition plate 6 is fixedly connected to a fixed bin 12, the outer wall of the right end of the material bin 1 is fixedly connected to a second motor 7, a threaded rod 13 is fixedly connected to the driving end of the second motor 7, the outer wall of the threaded rod 13 is threadedly connected to a moving frame 14, the top of a fixed pipe 15 is fixedly connected to the outer wall of the bottom end of the moving frame 14, the moving frame 14 is slidably connected to the inner wall of the material bin 1, the outer wall of the front end of the moving frame 14 is fixedly connected to an electric hydraulic cylinder 16, the driving end of the electric hydraulic cylinder 16 is fixedly connected to a moving pipe 17, the inner wall of the moving pipe 17 is slidably connected to the outer wall of the fixed pipe 15, the outer wall of the front end of the mixing bin 3 is fixedly connected to a discharge port 5 and passes through, and the bottom end of the material bin 1 is fixedly connected to the outer wall of the top end of the mixing bin 3.

[0028] Specifically: In a set of color powder production equipment, there are a feeding bin 2 and a fixed bin 12. The partition plates 6 in these bins separate and store color powder materials of different colors. When color powder needs to be unloaded, the second motor 7 is started to drive the mobile frame 14 to move along the inside of the material bin 1. As the mobile frame 14 moves, when the fixed pipe 15 accurately docks with the corresponding empty slot in the fixed bin 12, the color powder begins to flow from the fixed bin 12 to the fixed pipe 15. In order to accurately ensure the material, the electric hydraulic cylinder 16 can be started at this time to move the mobile pipe 17 in the fixed pipe 15. In this way, the size of the gap formed between the mobile pipe 17 and the fixed pipe 15 can be adjusted to control the outflow of color powder in the fixed bin 12. This mechanism ensures that the flow rate of the color powder can be accurately adjusted according to the process requirements. Furthermore, under the coordinated action of the mobile pipe 17 and the electric valve 18, a precise amount of color powder material is discharged in an orderly manner. The electric valve 18 is responsible for controlling the flow path. Only when the mobile pipe 17 is in a specific position will the corresponding color powder be discharged.

[0029] Reference Figure 2 and Figure 5, serving as a stirring bin 3 for material stirring, the right end outer wall of the stirring bin 3 is fixedly connected to a first motor 4, the driving end of the first motor 4 is fixedly connected to a first gear 9, the right end outer wall of the stirring plate 19 is fixedly connected to a second gear 11, the second gear 11 and the first gear 9 are meshedly connected, the right end of the transmission column 8 is fixedly connected to the left end outer wall of the first gear 9, the left end of the inner wall of the stirring bin 3 is rotatably connected to the transmission column 8, the left end outer wall of the transmission column 8 is fixedly connected to a reciprocating screw 10, the outer wall of the reciprocating screw 10 is sleeved with a slider 20, the outer wall of the slider 20 is fixedly connected to the inner wall of the left end of the flipping frame 21, the outer wall of the bottom end of the moving tube 17 is installed with an electric valve 18, and the front end outer wall of the material bin 1 is installed with a controller.

[0030] Specifically: in the toner production device, by starting the first motor 4, the motor drives the first gear 9 to rotate, and then drives the second gear 11. The rotation of the second gear 11 causes the stirring plate 19 to start rotating, thereby performing preliminary stirring on the toner material released from the electric valve 18. This step helps to preliminarily mix toners of different colors, laying the foundation for subsequent uniform dispersion. At the same time, when the transmission column 8 also starts to rotate, its rotation further drives the reciprocating screw 10. The rotation effect of the reciprocating screw 10 is transmitted to the flipping frame 21 through the slider 20, causing it to move back and forth in the stirring chamber 3. The reciprocating motion of the flipping frame 21 performs secondary stirring on the toner. This method can more thoroughly mix the toner and ensure that toner particles of different colors can be fully mixed.

[0031] Working principle: When the toner material is placed in the feeding bin 2 and the fixed bin 12 and in the compartment formed by the partition plate 6, different colors of toner are stored respectively. When the material is unloaded, the second motor 7 is started to move the mobile frame 14 along the material bin 1. When the fixed pipe 15 at the mobile frame 14 is docked with the corresponding empty slot of the fixed bin 12, the toner can flow into the fixed pipe 15. When the electric hydraulic cylinder 16 is started to move the mobile pipe 17 along the fixed pipe 15, the space formed between the mobile pipe 17 and the fixed pipe 15 is increased, so that the toner material flowing out of the fixed bin 12 can be adjusted according to the space between the fixed pipe 15 and the mobile pipe 17. The amount of the material is adjusted at the electric valve 18. Under control, the toner material between the moved tube 17 and the electric valve 18 is discharged, so that the device can conveniently control the amount of material discharged when it is put in. When the first motor 4 is started, the first motor 4 drives the first gear 9 to let the second gear 11 rotate the stirring plate 19, so that the stirring plate 19 performs preliminary stirring on the material discharged from the electric valve 18. When the transmission column 8 rotates, the transmission column 8 drives the reciprocating screw 10 to rotate, and the reciprocating screw 10 drives the slider 20 to let the flipping frame 21 move back and forth along the stirring bin 3, so that the flipping frame 21 flips the toner, allowing the toner to be stirred for the second time, thereby facilitating the toner to be mixed evenly when it is used.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A rapid color matching device for toner production, characterized in that: include: A material bin (1) for feeding materials, wherein the top of the material bin (1) is fixedly connected to a feeding bin (2), the inner wall of the feeding bin (2) is connected to a fixed pipe (15) via a quantitative group, the outer wall of the right end of the material bin (1) is fixedly connected to a second motor (7), and the driving end of the second motor (7) is connected to a moving pipe (17) via a discharge group; A stirring chamber (3) is used for stirring materials. The outer wall of the right end of the stirring chamber (3) is fixedly connected to a first motor (4). The driving end of the first motor (4) is connected to a stirring plate (19) through a gear set. The left end of the inner wall of the stirring chamber (3) is rotatably connected to a transmission column (8). The left end of the transmission column (8) is connected to a turning frame (21) through a turning group.

2. The rapid color matching device for toner production according to claim 1, characterized in that: The front end outer wall of the mixing bin (3) is fixedly connected with a discharge port (5) and penetrates through it, and the bottom end of the material bin (1) is fixedly connected to the top end outer wall of the mixing bin (3).

3. The rapid color matching device for toner production according to claim 1, characterized in that: The quantitative group comprises a plurality of partition plates (6) fixedly connected to the inner wall of the feeding bin (2), and the outer wall of the bottom end of the partition plate (6) is fixedly connected to a fixed bin (12).

4. The rapid color matching device for toner production according to claim 1, characterized in that: The discharging group includes a threaded rod (13) fixedly connected to the driving end of the second motor (7), the outer wall of the threaded rod (13) is threadedly connected to a movable frame (14), the top end of the fixed pipe (15) is fixedly connected to the outer wall of the bottom end of the movable frame (14), the movable frame (14) is slidably connected to the inner wall of the material bin (1), the outer wall of the front end of the movable frame (14) is fixedly connected to an electric hydraulic cylinder (16), the driving end of the electric hydraulic cylinder (16) is fixedly connected to a movable pipe (17), and the inner wall of the movable pipe (17) is slidably connected to the outer wall of the fixed pipe (15).

5. The rapid color matching device for toner production according to claim 1, characterized in that: An electric valve (18) is installed on the outer wall of the bottom end of the moving pipe (17), and a controller is installed on the outer wall of the front end of the material bin (1).

6. The rapid color matching device for toner production according to claim 1, characterized in that: The gear set comprises a first gear (9) fixedly connected to the driving end of the first motor (4), a second gear (11) fixedly connected to the outer wall of the right end of the stirring plate (19), the second gear (11) and the first gear (9) are meshed, and the right end of the transmission column (8) is fixedly connected to the outer wall of the left end of the first gear (9).

7. The rapid color matching device for toner production according to claim 1, characterized in that: The flipping group includes a reciprocating screw rod (10) fixedly connected to the outer wall of the left end of the transmission column (8), the outer wall of the reciprocating screw rod (10) is sleeved with a slider (20), and the outer wall of the slider (20) is fixedly connected to the inner wall of the left end of the flipping frame (21).

Citation Information

Patent Citations

  • Rapid color matching device for toner production

    CN219879732U