Iron discharging treatment structure of lepidolite crushing workshop

By introducing an automatic sensing device and a rotating roller partition structure in the crushing workshop, the problem of difficult removal of large iron pieces was solved, the safe and stable operation of the cone crusher was achieved, and the production needs of lepidolite beneficiation were met.

CN223405089UActive Publication Date: 2025-10-03YIFENG YONGZHOU LITHIUM TECH CO LTD
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Patent Information

Application Number
CN202422590596.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-10-03
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The iron removal device in the existing crushing workshop was unable to effectively remove large iron pieces, resulting in frequent failures of the cone crusher, affecting production safety and efficiency.

Method used

The automatic sensing device and rotating roller are combined with the partition plate structure to achieve efficient removal of large iron pieces through automatic detection and reverse rotation, and intelligent iron removal operation is carried out in combination with the PLC control system.

Benefits of technology

It achieves efficient removal of iron pieces, ensures the safe operation of the cone crusher and the continuity of production, and meets the crushing system requirements of lepidolite beneficiation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an iron discharge processing structure of a lepidolite crushing workshop, which comprises a circular material passing cylinder and a base, a rotating roller is arranged in the center of the circular material passing cylinder, a driving shaft is arranged on the rotating roller, and the driving shaft is driven by an external driving motor to drive the rotating roller to rotate together. The driving motor rotates forwards and reversely under the control of the PLC control system, a plurality of partition plates distributed in an array mode are arranged on the periphery of the rotating roller, and mineral materials entering from the top of the circular material passing barrel sequentially enter a plurality of interval spaces formed by the partition plates and are clamped by the corresponding interval spaces to be conveyed to the rotating roller. And an iron discharging channel is formed in the side wall of the circular material passing barrel, and an automatic induction device is arranged on the outer side of the pipe wall of the top of the circular material passing barrel. According to the utility model, the automatic iron discharging device with an automatic sensing function is adopted, so that the efficient removal of iron pieces is realized, and the safe operation of the cone crusher is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of mineral processing, in particular to an iron processing structure for a lepidolite crushing workshop. Background Art

[0002] In the ore crushing process, crushing equipment is used in the crushing workshop to separate useful minerals from gangue minerals or different useful minerals in the ore, or to reduce the particle size of the materials to meet the requirements of the separation operation. Cone crushers are a common type of equipment used for crushing raw materials such as rocks and ores. Due to their high crushing ratio, high efficiency, low energy consumption, and uniform product particle size, they are widely used in secondary and fine crushing operations in the mining and building materials industries.

[0003] During crusher operation, unbreakable material often enters the crushing chamber, causing iron to become stuck between the movable and fixed cone liners, leading to crusher failure. This is especially true when the material has not undergone a de-ironing process before entering the crusher, resulting in inclusions of iron and other foreign matter. This can cause the crusher to shut down unexpectedly or damage key components, disrupting the entire production line and causing significant financial losses for the user. When unbreakable material enters the crushing chamber, an over-iron protection device allows it to pass smoothly through the crushing chamber. Existing de-ironing devices, for various reasons, cannot completely remove large iron pieces, compromising the normal and safe operation of the cone crusher and severely impacting its production capacity. Utility Model Content

[0004] In view of the shortcomings of the existing iron removal devices in the crushing workshop that cannot achieve efficient iron removal effect on large pieces of iron, affecting the normal and safe use of the cone crusher, the applicant provides a rationally structured iron removal processing structure for the lepidolite crushing workshop, which can achieve efficient removal of iron pieces, thereby ensuring the safe operation of the cone crusher.

[0005] The technical solutions adopted in this utility model are as follows:

[0006] The utility model discloses a structure for processing iron discharge in a lithium mica crushing workshop, comprising a circular feeding drum and a base, wherein the circular feeding drum is arranged above the base, and the main body of the circular feeding drum adopts a horizontally arranged cylindrical structure, and a rotating roller is arranged at the center position of the circular feeding drum, and a driving shaft is arranged on the rotating roller. The driving shaft is driven by an external driving motor to drive the rotating roller to rotate together, and the driving motor rotates forward and reverse under the control of a PLC control system. A plurality of partition plates distributed in an array are arranged on the outer periphery of the rotating roller, and the space between the rotating roller and the circular feeding drum is divided into a plurality of interval spaces at equal distances. The mineral materials entering from the top of the circular feeding drum successively enter the plurality of interval spaces formed by the partition plates, and are carried by the corresponding interval spaces to the bottom of the circular feeding drum and discharged downwardly. An iron discharge channel is provided on the side wall of the circular feeding drum, and an automatic sensing device is provided on the outer side of the pipe wall at the top of the circular feeding drum to detect large iron pieces of the incoming mineral materials and feed back the alarm signal to the PLC control system.

[0007] As a further improvement of the above technical solution:

[0008] The rotating roller passes through the center of the circular feeding cylinder and is movably and rotatably connected to the circular feeding cylinder through bearings at the front and rear ends of the circular feeding cylinder.

[0009] The driving motor is fixed on the rear vertical surface of the circular feeding barrel through a mounting bracket, and the driving motor adopts a stepping motor or a servo motor.

[0010] A feed channel is provided at the top of the circular feeding barrel, the top opening of the feed channel is the feed port, and the bottom of the feed channel is interconnected with the interior of the circular feeding barrel; a discharge channel is provided at the bottom of the circular feeding barrel, the top of the discharge channel is interconnected with the interior of the circular feeding barrel, and the bottom opening of the discharge channel is the discharge port.

[0011] The discharge channel is located in the base at the bottom of the circular barrel and is fixedly connected to the base.

[0012] The iron discharge channel is arranged on the outside of the circular feeding barrel in a downwardly inclined manner, and the iron discharge channel and the inside of the circular feeding barrel are interconnected, and the end opening of the iron discharge channel is an iron discharge port.

[0013] The partition plate adopts a square plate structure, and reinforcing ribs are arranged on the partition plate along the radial direction of the rotating roller.

[0014] Six to eight partition plates are arranged at intervals on the outer circumference of the rotating roller.

[0015] A convex fan portion is provided at the end portion extending from the partition plate. The convex fan portion and the partition plate are integrally formed, and the arc segment of the convex fan portion cooperates with the inner wall arc of the circular feed barrel to form an approximately fitting slit.

[0016] An inspection door is provided on the front vertical surface of the circular feeding cylinder and below the rotating roller. The inspection door is movably connected to the circular feeding cylinder and keeps the interior of the circular feeding cylinder in a closed state.

[0017] The beneficial effects of the utility model are as follows:

[0018] The utility model adopts an automatic iron removal device with automatic sensing function to achieve efficient removal of iron pieces, thereby ensuring the safe operation of the cone crusher and meeting production needs. The utility model meets the requirements of the lepidolite beneficiation for the crushing system and ensures the normal, stable and safe operation of the entire lepidolite.

[0019] The utility model is provided with an automatic sensing device on the outer side of the tube wall at the top of the circular feeding cylinder to detect large iron pieces in the incoming mineral materials, and a rotating roller and a partition plate are provided inside the circular feeding cylinder to automatically discharge the iron, so that an automatic sensing-automatic iron discharge system can be formed, which realizes the efficient removal of iron pieces, ensures the safe operation of the secondary crushing equipment, and achieves the expected purpose. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is the main view of the utility model.

[0021] Figure 2 It is a left view of the present utility model.

[0022] Figure 3 It is a cross-sectional view of the interior of the utility model.

[0023] Figure 4 This is a schematic diagram of the utility model when it is working normally.

[0024] Figure 5 It is a schematic diagram of the utility model when discharging iron.

[0025] The markings in the figure are: 1. Circular feeding barrel; 2. Base; 3. Rotating roller; 4. Driving shaft; 5. Driving motor; 6. Feed channel; 7. Feed port; 8. Discharge channel; 9. Discharge port; 10. Iron discharge channel; 11. Iron discharge port; 12. Inspection door; 13. Partition plate; 14. Convex fan; 15. Automatic sensing device; A. The circuit of mineral materials during normal operation; B. The circuit of mineral materials during iron discharge. DETAILED DESCRIPTION

[0026] The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

[0027] Various aspects of the present invention will be described below with reference to the accompanying drawings, which are schematic illustrations of idealized configurations of the present invention. As such, variations in the shapes of these illustrations are to be expected, for example, as a result of manufacturing techniques and / or tolerances. The various aspects of the present invention shown in the drawings may not necessarily be drawn to scale. Furthermore, some of the drawings have been simplified for the sake of clarity. Consequently, the drawings may not depict all of the various components of a given apparatus (e.g., device) or method. Therefore, the components shown in the drawings are schematic in nature, and their shapes are not intended to illustrate the precise shape of the components and are not intended to limit the scope of the present invention.

[0028] Reference Figures 1 to 5 As shown, the iron processing structure of the lithium mica crushing workshop described in the utility model includes a circular feeding barrel 1 and a base 2. The circular feeding barrel 1 is arranged above the base 2, and the base 2 is fixed to support the circular feeding barrel 1 upward. The main body of the circular feeding barrel 1 adopts a horizontally arranged cylindrical structure, similar to the shape of a mounted drum. The interior of the circular feeding barrel 1 is a cavity, and the central axis of the circular feeding barrel 1 is located in the horizontal direction. A rotating roller 3 is provided at the center position of the circular feeding barrel 1, and the rotating roller 3 and the circular feeding barrel 1 have the same center. The rotating roller 3 passes through the center position of the circular feeding barrel 1, and is movably and rotatably connected to the circular feeding barrel 1 through bearings at the front and rear ends of the circular feeding barrel 1.

[0029] A drive shaft 4 is provided at the center of the rotating roller 3. The drive shaft 4 is driven by a drive motor 5 on one side of the outside, and the drive shaft 4 drives the rotating roller 3 to rotate. The drive motor 5 is fixed to the rear vertical surface of the circular feeding drum 1 via a mounting bracket. The drive motor 5 is preferably a stepper motor or a servo motor. The drive motor 5 rotates forward and reverse under the control of a PLC control system.

[0030] A feed channel 6 is provided at the top of the circular feeding barrel 1. The top opening of the feed channel 6 is a feed port 7. The bottom of the feed channel 6 is interconnected with the interior of the circular feeding barrel 1. A discharge channel 8 is provided at the bottom of the circular feeding barrel 1. The top of the discharge channel 8 is interconnected with the interior of the circular feeding barrel 1. The bottom opening of the discharge channel 8 is a discharge port 9. The discharge channel 8 is located in the base 2 at the bottom of the circular feeding barrel 1 and is fixedly connected to the base 2. An iron discharge channel 10 is provided on the side wall of the circular feeding barrel 1. The iron discharge channel 10 is arranged on the outside of the circular feeding barrel 1 at an angle downward, and the iron discharge channel 10 is interconnected with the interior of the circular feeding barrel 1. The end opening of the iron discharge channel 10 is an iron discharge port 11.

[0031] When the mineral material to be processed enters the circular feeding barrel 1 through the feed port 7, the mineral material after being processed to remove large iron pieces in the circular feeding barrel 1 is discharged to the outside through the discharge port 9, and the detected large iron pieces will be discharged from the inside of the circular feeding barrel 1 through the iron discharge channel 10.

[0032] A plurality of partition plates 13 are arranged in an array on the outer circumference of the rotating roller 3. The partition plates 13 preferably have a square plate structure, and reinforcing ribs are provided on the partition plates 13 along the radial direction of the rotating roller 3. The partition plates 13 are spaced apart on the outer circumference of the rotating roller 3, dividing the space between the rotating roller 3 and the circular feed drum 1 into a plurality of small spaces at equal distances. Preferably, six to eight partition plates 13 are spaced apart on the outer circumference of the rotating roller 3. When the feed channel 6 corresponds to a certain space formed by the partition plates 13, the iron discharge channel 10 will correspond to another different space.

[0033] When the mineral material to be processed enters the feed channel 6 through the feed port 7, it enters the space formed by the partition plate 13 facing the feed channel 6 from the top of the circular feed cylinder 1. As the drive motor 5 drives the rotating roller 3 to rotate in a uniform forward direction, the mineral material successively enters the multiple spaces formed by the partition plate 13, and is carried by the corresponding spaces to the discharge channel 8 at the bottom of the circular feed cylinder 1. After falling into the discharge channel 8, it is discharged downward through the discharge port 9. The discharge port 9 can be used in conjunction with the feed end of the crushing equipment to directly put the mineral material excluding large iron pieces into the crushing equipment for crushing operation. Figure 4 As shown, line A shows the path of the mineral material during normal operation.

[0034] A convex fan portion 14 is provided at the end extending from the partition plate 13. The convex fan portion 14 is integrally formed with the partition plate 13, and the arc segment of the convex fan portion 14 cooperates with the arc of the inner wall of the circular feed barrel 1 to form an approximately fitting slit to reduce the gap between the partition plate 13 and the circular feed barrel 1.

[0035] An automatic sensing device 15 is provided on the outer side of the tube wall of the feed channel 6 at the top of the circular feeding cylinder 1. The automatic sensing device 15 is sleeved on the outer side of the tube wall of the feed channel 6 to detect large iron pieces of the mineral materials entering the feed channel 6, automatically sense and identify the large iron pieces, and issue an alarm. The automatic sensing device 15 feeds back the alarm signal to the PLC control system. After receiving the alarm signal, the PLC control system controls the rotating roller 3 that is rotating in the forward direction to stop rotating, and then controls the rotating roller 3 to rotate in the reverse direction by a certain angle, so that the iron discharge channel 10 can correspond to the space between the two receding circular feeding cylinders or the base, and discharge the large iron pieces detected therein through the iron discharge channel 10 in a timely manner. Then, the rotating roller 3 resumes normal forward rotation and continues to work without affecting the production line. Figure 5 As shown, line B shows the path of the mineral material during iron discharge.

[0036] An inspection door 12 is provided on the front vertical surface of the circular feed cylinder 1 below the rotating roller 3. The inspection door 12 is movably connected to the circular feed cylinder 1 and seals the internal cavity of the circular feed cylinder 1. When the interior of the circular feed cylinder 1 needs to be inspected, the inspection door 12 can be opened to view the interior of the circular feed cylinder 1, facilitating the inspection operation.

[0037] During the implementation of the present invention, the circular feed cylinder 1 is arranged above the base 2, and the base 2 is fixed upward to support the circular feed cylinder 1. A rotating roller 3 is arranged at the center of the circular feed cylinder 1, and a driving shaft 4 is arranged at the center of the rotating roller 3. The driving shaft 4 is driven by a driving motor 5 on one side of the outside, and the driving shaft 4 drives the rotating roller 3 to rotate together.

[0038] A plurality of partition plates 13 are arranged in an array around the outer circumference of the rotating roller 3. These partition plates 13 are spaced apart at intervals around the outer circumference of the rotating roller 3, dividing the space between the rotating roller 3 and the circular feed drum 1 into a plurality of equally spaced smaller compartments. While the feed channel 6 corresponds to a compartment formed by the partition plates 13, the iron discharge channel 10 may correspond to a different compartment.

[0039] After the mineral material to be processed enters the feed channel 6 through the feed port 7, it enters the space formed by the partition plates 13 facing the feed channel 6 from the top of the circular feed drum 1. As the drive motor 5 drives the rotating roller 3 to rotate in a uniform forward direction, the mineral material successively enters the multiple spaces formed by the partition plates 13 and is carried by the corresponding spaces. When it reaches the discharge channel 8 at the bottom of the circular feed drum 1, it falls into the discharge channel 8 and is discharged downward through the discharge port 9.

[0040] An automatic sensing device 15 is provided on the outer side of the tube wall of the feed channel 6 at the top of the circular feeding barrel 1. The automatic sensing device 15 is sleeved on the outer side of the tube wall of the feed channel 6 to detect large iron pieces of mineral materials entering the feed channel 6, automatically sense and identify the large iron pieces, and issue an alarm. The automatic sensing device 15 feeds back the alarm signal to the PLC control system.

[0041] After receiving the alarm signal, the PLC control system controls the rotating roller 3 that is rotating in the forward direction to stop rotating, and then controls the rotating roller 3 to rotate in the reverse direction by a certain angle, so that the iron discharge channel 10 can correspond to the space between one of the retreating circular feeding cylinders or two bases, and discharge the large iron pieces detected therein through the iron discharge channel 10 in time.

[0042] Through the above operation, the mineral material to be processed enters the circular feed drum 1 through the feed port 7. After the large iron pieces are removed in the circular feed drum 1, the mineral material is discharged to the outside through the discharge port 9. The detected large iron pieces will be discharged from the interior of the circular feed drum 1 through the iron discharge channel 10. After the iron is discharged, the rotating roller 3 resumes normal forward rotation and continues to work without affecting the production line's production efficiency.

[0043] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.

Claims

1. A lepidolite crushing workshop iron processing structure, characterized by: The invention comprises a circular feeding cylinder (1) and a base (2). The circular feeding cylinder (1) is arranged above the base (2). The main body of the circular feeding cylinder (1) adopts a horizontally arranged cylindrical structure. A rotating roller (3) is arranged at the center of the circular feeding cylinder (1). A driving shaft (4) is arranged on the rotating roller (3). The driving shaft (4) is driven by an external driving motor (5) to drive the rotating roller (3) to rotate together. The driving motor (5) rotates forward and backward under the control of a PLC control system. A plurality of partition plates (13) distributed in an array are arranged on the outer periphery of the rotating roller (3). ), the space between the rotating roller (3) and the circular feeding cylinder (1) is divided into a plurality of interval spaces at equal distances, the mineral materials entering from the top of the circular feeding cylinder (1) enter the plurality of interval spaces formed by the partition plate (13) one by one, and are carried by the corresponding interval spaces to the bottom of the circular feeding cylinder (1) and discharged downwards, an iron discharge channel (10) is provided on the side wall of the circular feeding cylinder (1), and an automatic sensing device (15) is provided on the outer side of the pipe wall at the top of the circular feeding cylinder (1), which detects large iron pieces of the mineral materials entering and feeds back an alarm signal to the PLC control system.

2. The iron processing structure for a lepidolite crushing workshop according to claim 1, characterized in that: The rotating roller (3) passes through the center of the circular feeding cylinder (1) and is movably and rotatably connected to the circular feeding cylinder (1) through bearings at the front and rear ends of the circular feeding cylinder (1).

3. The iron processing structure for a lepidolite crushing workshop according to claim 1, characterized in that: The driving motor (5) is fixed on the rear vertical surface of the circular feeding barrel (1) through a mounting frame, and the driving motor (5) is a stepping motor or a servo motor.

4. The iron processing structure for a lepidolite crushing workshop according to claim 1, characterized in that: A feed channel (6) is provided at the top of the circular feeding barrel (1), the top opening of the feed channel (6) is a feed port (7), and the bottom of the feed channel (6) is interconnected with the interior of the circular feeding barrel (1); a discharge channel (8) is provided at the bottom of the circular feeding barrel (1), the top of the discharge channel (8) is interconnected with the interior of the circular feeding barrel (1), and the bottom opening of the discharge channel (8) is a discharge port (9).

5. The iron processing structure for a lepidolite crushing workshop according to claim 4, characterized in that: The discharge channel (8) is located in the base (2) at the bottom of the circular feeding barrel (1) and is fixedly connected to the base (2).

6. The iron processing structure for a lepidolite crushing workshop according to claim 1, characterized in that: The iron discharge channel (10) is arranged downwardly and tilted outside the circular feeding barrel (1), and the iron discharge channel (10) and the interior of the circular feeding barrel (1) are mutually connected. The end opening of the iron discharge channel (10) is an iron discharge opening (11).

7. The iron processing structure for a lepidolite crushing workshop according to claim 1, characterized in that: The partition plate (13) adopts a square plate structure, and reinforcement ribs are provided on the partition plate (13) along the radial direction of the rotating roller (3).

8. The iron processing structure for a lepidolite crushing workshop according to claim 1, characterized in that: Six to eight partition plates (13) are arranged at intervals on the outer circumference of the rotating roller (3).

9. The iron processing structure for a lepidolite crushing workshop according to claim 1, characterized in that: A convex fan portion (14) is provided at the end portion extending from the partition plate (13). The convex fan portion (14) and the partition plate (13) are integrally formed, and the arc segment of the convex fan portion (14) cooperates with the arc segment of the inner wall of the circular feed barrel (1) to form a nearly fitting slit.

10. The iron removal processing structure of the lepidolite crushing workshop according to claim 1, characterized in that: An inspection door (12) is provided on the front vertical surface of the circular feeding cylinder (1) below the rotating roller (3). The inspection door (12) is movably connected to the circular feeding cylinder (1) and keeps the interior of the circular feeding cylinder (1) in a closed state.